Glue Machinery G25E03-001, ChampStick 400 User Manual

Champ Stick TM 400 Manual

Part # G25E03-001

Glue Machinery Corporation

TM

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202 2468 | Phone: [phone] | Fax: [phone]

Email: [e-mail] | GlueMachinery.com

ChampStick

TM

400

High Production - Heavy Duty - Industrial

½″Hot Melt Stick Gun

Manual

Part # G25E03-001

Specification: AC 120V - 400W Glue Stick size: 7/16″x 11 ¾″

G25A77-002- clear glue stick is general purpose adhesive is for assembly and packaging
G25A77-003 – yellow glue stick adhesive is for aggressive bonding in packaging and product
assembly.

READ SAFETY RULES AND INSTRUCTIONS CAREFULLY!

WARNING:

-When using this hot melt glue gun, always follow basic safety precautions. This will reduce the possibility of accidental injury
due to burns or electrical shock.

-Always wear safety glasses, protective gloves, and protective clothing with long sleeve shirts and pants. This product must
have a ground connection.

Champ Stick TM 400 Manual

Part # G25E03-001

Glue Machinery Corporation

TM

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202 2468 | Phone: [phone] | Fax: [phone]

Email: [e-mail] | GlueMachinery.com

Read all Safety Instructions:

Never use the tool if it is damaged in any way.

Do not attempt to remove unused portion of a glue stick from the tool.
Never immerse glue gun in water or other liquids for any reason.
Allow the gun to air cool only.
Use ONLY the correct size glue stick or Damage will occur to the gun

Work area. This tool is designed to be used on a clean, dry work surface. Excessive dust and dirt

may impair the operation of this tool. Do not use in wet or damp locations.

This tool is recommended for indoor use only. Do not use outdoors.

Glue gun storage. After use, allow glue gun to cool completely prior to storage. When not in

use, the glue gun should be stored in dry location.

Electrical cord precautions. Do not carry the tool by the cord or pull to disconnect from the

receptacle. Keep the cord away from the nozzle or other high heat sources. Periodically inspect the

electrical cord for any sign of wear or damage.

Disconnect electrical power. When not using and before servicing. Do not pull on cord to

unplug from electrical receptacle.

Be cautious. Pay attention to your work. Beware of any molten hot glue on your substrates. Do

not operate under the influence of alcohol or other drugs that may impair your physical abilities.

Do not touch the heated nozzle of the glue gun or the hot adhesive. The operating

temperature of this tool can be as high as 446°F.

Use recommended accessories. Use only recommended accessories and adhesives in this glue

gun. Using the wrong adhesive or accessory may result in accidental injury and permanent damage

to the glue gun.

Hot melt adhesives are never a replacement for structural fastener.

Hot melt glue should not be used for projects that will be exposed to extreme

heat or cold. Some adhesive used with this glue gun can start softening at about 140°F.

Do not expose the glue gun to extreme changes in temperature during or directly
after use.

Do not leave the glue gun unattended while plugged in or in a hot condition.

Make sure to have sufficient eye protective wear.

Champ Stick TM 400 Manual

Part # G25E03-001

Glue Machinery Corporation

TM

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202 2468 | Phone: [phone] | Fax: [phone]

Email: [e-mail] | GlueMachinery.com

Operation:

1. Plug the glue gun into any 110/120 AC outlet; When power switch is “On”, the switch will be red and

pushed down into the tool.
* Insert an adhesive glue stick (7/16″) into the back of the tool. Allow the tool to heat for 10 to 15 minutes
before using.

2. WARNING: Never pull sticks out of the back of the gun once inserted.

3. When the gun is fully heated, squeeze the trigger slowly until the melted material begins to flow from the

nozzle. Release the trigger to stop the glue flow.

4. The output volume per trigger stroke can be adjusted by the stroke adjustment screw. This can be found at

the back of the glue gun just below the glue stick.

5. Different nozzle tips are available for different gluing applications and output amount.

6. Use the included screwdriver to adjust the tool to the designated temperature of the gun. ( 284oF to 428oF)

Tips

The following guide provides helpful information for G25E03-001/CHAMP STICKTM 400 glue gun and
hot melt adhesives.

1. The limited open time of the hot-melt is (30) seconds and depends on a number of factors. After

the adhesive has been extruded onto the substrate, the part should be pressed together quickly.
The bond will occur as the adhesive losses temperature

2. The open time of the hot-melt can be extended by the ambient temperature and the increased

quantity of the glue.

3. Large substrates can present a challenge due to the extended time to apply the glue and the

quantity of glue need on the substrate. The adhesive can harden before you have extruded the
required amount. Using a higher volume hot melt system from Glue Machinery Corporation such
as the Champ 3, 600, 10 or Economelt can improve output, compression and resulting bond.

4. Preheating the substrate surface prior to application and compression will improve the bonding

strength. * Testing the adhesive for open time and set time can provide valuable test results.

5. Hot/melt adheres well to porous surfaces like foam, paper, cloth, particleboard, and wood.

6. Hot/melt adhesives quick set time eliminates the need for clamps or other holding devices.

7. Hot-melt can begin to soften when the substrate temperature exceeds 140ºF and should not be

used for items that will be subjected to temperatures above that. Other hot melts are available
with higher softening points that must be processed with bulk Hot Melt Systems available at
Glue Machinery Corporation.

8. Hot/melt adhesives can be used in place of nails, staples, tape, or liquid glue: however, they

should not be used to replace structural fasteners where heavy loads are involved.

9. Glue can string from the nozzle. Adjustments to the temperature and nozzle application methods

can help reduce stringing. Glue strings can also be reduced with higher temperature and smaller
nozzle .

Save these safety rules for future use:

1. It is normal for the Champ Stick TM 400 to become very warm during use. The nozzle is very HOT. USE

CAUTION:

2. The glue gun should be turned off and unplugged after use or if it will not be used within 1-hour

period. The adhesive can be stored indefinitely in the unheated gun and re-melted by heating up
the tool .Heat the glue gun for at least 10 minutes.

3. Some substrates are heat-sensitive and can be damaged by the hot nozzle or even the hot glue.

Whenever possible, test a piece of scrap material or a hidden portion of the object being repaired.

4. If any part of the tool is damaged, stop work, turn off glue gun and repair.

5. If the operator accidentally contacts the hot glue gun, immediately cool the affected area.

6. Then seek medical assistance.

Champ Stick TM 400 Manual

Part # G25E03-001

Glue Machinery Corporation

TM

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202 2468 | Phone: [phone] | Fax: [phone]

Email: [e-mail] | GlueMachinery.com

.

Specifications:

Connection 120VAC=3.3 amp/1ph/50-60Hz.
Heating capacity 400W
Temperature control Adjustable thermostat
Approximate Heat-up time Approx. 10-15 min
Adjustable thermostat control (284oF- 446oF)
Weight: Champ Stick 400 1.8 lbs
Cord Weight/length: .6 lbs. / 7.6in cord length
Glue Stick Weight: 1 ounce (7/16″x 11 ¾″)
Melt extruded with full trigger pull 0.038801oz
Measurements of glue gun Length 12″ x width 9″

Champ Stick TM 400 Manual

Part # G25E03-001

Glue Machinery Corporation

TM

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202 2468 | Phone: [phone] | Fax: [phone]

Email: [e-mail] | GlueMachinery.com

Preventive Maintenance

1. To prevent the clogging of the glue gun, keep the feed mechanism and melt chamber free from

dirt and other foreign debris. Store unused glue sticks in a clean environment.

2. Do not pull glue stick from the back of the glue gun. The feed mechanism may be damaged or

impaired. If you desire to change types of glue, cut off the protruding end and push the remainder
through with the new type of glue.

3. Do not lay heated gun on its side. Keep the heated gun in an upright position with nozzle pointed

down.

4. If melted glue has escaped from the melt chamber entrance and is interfering with the feed

mechanism; allow gun to cool, and gently remove the obstructing glue.

5. Replace the nozzle if glue drips excessively. Do not attempt to change nozzle when glue is cold.

To change, the gun must be heated until the glue is softened enough to remove nozzle. Use
gloves with the proper wrench to remove the old nozzle. (USE CAUTION) Install the new
adapter G25E01-003 and a new nozzle G25E01-004. Tighten only until snug. Do not over

tighten.

6. Keep outside of glue gun clean.

7. Only use approved 7/16″ diameter stick glue with this gun.

 Champ Stick

TM

400 Features

Glue stick direction

Stroke adjustor

Power Cord (120v)

ON/OFF switch

Trigger

Temperature adjustor

Champ Stick TM 400 Manual

Part # G25E03-001

Glue Machinery Corporation

TM

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202 2468 | Phone: [phone] | Fax: [phone]

Email: [e-mail] | GlueMachinery.com

CHAMP STICKTM 400 features:

 400 watts of power. high glue melt rate
 Durable light weight ergonomic handle
 Easy pull 4 finger trigger, with ergonomic handle. Stroke adjustor allows user to pre-set the output of

glue per trigger pull.

 Use of screwdriver for adjusting the temperature of glue gun between (284ºF-446ºF).
 Gun is set at factory to 374ºF approximately.
 Screw driver can be stored easily at the base of the glue gun.

 Spare and replacement parts available at:
 Glue Machinery.com

ChampStickTM 400 Yellow and Clear Adhesive

G25A77-002

Clear general purpose adhesive for packaging and product assembly.

G25A77-003

Yellow colored adhesive stick often used for packaging and product assembly.

Minimum
orders

The number of sticks per pound is 15.5. Minimum order is 15 lbs.

Glue Stick
Diameter/length

7/16″x 11 3/4″ Diameter Glue Sticks

Stroke adjustor

Easy pull trigger

ON/OFF

switch

Ergonomic

Screw driver storage
Temp. Control

Champ Stick TM 400 Manual

Part # G25E03-001

Glue Machinery Corporation

TM

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202 2468 | Phone: [phone] | Fax: [phone]

Email: [e-mail] | GlueMachinery.com

Standard and Additional nozzle parts

G25E01-003- Adapter- Nozzle connection (.157″) (Standard)
G25E01-004- Nozzle- (.118″) Metal Nozzle Tip (Standard)
G25E01-011- Nozzle- (.790″) Metal Nozzle Tip
G25E01-002- Nozzle- (.118″) (rubber)
G25E01-005- Extension Nozzle, ( 1.25″) Length Tip, Single Orifice, (.790″)
G25E01-006- Extension Nozzle, ( 1.25″) Length Tip, Single Orifice (.118″)
G25E01-008- T Nozzle, 4 Orifice, (.0395″) Orifice size, (.157″) CTRS, Nozzle overall
width (.7480″)
G25E01-007- T Nozzle, 2 Orifice,(.118″) Orifice Size(.3935″) CTRS, Nozzle overall width
(.7480″)
G25E01-009-T Nozzle, 3 Orifice,(.595″) Orifice Size(.512″) CTRS, Nozzle overall width
(1.77″)