Glue Machinery Champ 3, Champ 5 Operating Instructions Manual

Operating Instructions for
Champ™3/Champ™5

Champ™ 3

Champ™ 5

INDUSTRIAL HOT MELT GLUE GUN

Glue Machinery Corporation™

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202-2468 | Phone: [phone] | Fax: [phone] | Email: [e-mail]

Champ™ 3 & Champ™ 5 Hot Melt Glue Gun

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Table of Contents

Product Description ...................................................... 3

Trouble-Shooting ........................................................... 4

General Safety Instructions .......................................... 5

Start-up ........................................................................... 7

Operation ........................................................................ 9

Additional Information ..................................................

10

Spare Parts Legend Champ™3….................................. 11

Spare Parts Legend Champ™5.....................................

13

Glue Machinery Corporation™

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202-2468 | Phone: [phone] | Fax: [phone] | Email: [e-mail]

2

Champ™ 3 & Champ™ 5 Hot Melt Glue Gun

Dear customer,
Thank you for purchasing the Champ3 or Champ5 Hot Melt Glue Gun. The glue gun you purchased will help you to
glue parts together easily and effectively. Before using the gun, please read these instructions thoroughly.

Product Description

Proper Use

The gun works with and dispenses hot glue. Therefore, the glue gun should only be used by qualified people.
Handling the gun properly will save you unnecessary accident hazards and problems.

Personal injury or material damage caused by an improper use of the Hot-Melt Glue Gun shall not be the
manufacturer's but the user's responsibility.

Technical Data Champ™3 Champ™5

Connection 230/120V**/50Hz 230 V/120 V**/50Hz
Heating capacity 200W 200 W
Temperature control thermostat thermostat
Temperature control range approx. 190°C approx. 70 – 190°C
Heat-up time approx. 10 min. approx. 10 min
Tank capacity 80g 150 g
Max. application per min. 100 g 100 g
Weight hand gun 750 g 1200 g

Accessories

• Special nozzles available on request. Please ask for our accessory nozzle leaflet.

Glue Machinery Corporation™

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202-2468 | Phone: [phone] | Fax: [phone] | Email: [e-mail]

3

Champ™ 3 & Champ™ 5 Hot Melt Glue Gun

Trouble-Shooting

Possible Fault Signals and Assistance in Trouble-Shooting

In case of damage, send glue gun to Glue Machinery Corporation™. We will not be responsible for any repair
made by the customer.

Problems Possible Causes/

Faulty Operation

No or too little glue comes off
though the heat-up time has
been exactly observed

Glue is too fluid or too
consistent

Glue leaks out of nozzle

No temperature

• clogged nozzle

• temperature too low

• temperature too high or

too low

• clogged nozzle

• gun switched off

Trouble-Shooting

• unscrew nozzle, clean or replace it

• check temperature

• check temperature

• unscrew nozzle, clean it carefully or replace

it. Unscrew nozzle at working temperature,
wear gloves (risk of burning).

• connect plug to socket properly.

• if necessary, return gun to Glue Machinery

Corporation

Glue Machinery Corporation™

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202-2468 | Phone: [phone] | Fax: [phone] | Email: [e-mail]

4

Champ™ 3 & Champ™ 5 Hot Melt Glue Gun

General Safety Instructions

User’s Care and Diligence

The Glue Gun has been designed and fabricated according to the applicable harmonized standards and further
technical specifications. So, it is state of art and ensures a maximum of safety.

This safety, however, can only be achieved in practice, if all necessary measures have been taken. The user of the
device shall be obliged to plan these measures and to make sure that they are taken.

In particular, the user shall ensure that

- the gun is in working order

- the required personal protective equipment (protective gloves) for the operating personnel is available and used

- the entire operating instructions are in legible condition and available to the operator

- only sufficiently qualified and authorized personnel operates and maintains the gun

- this personnel is regularly instructed in the applicable aspects of operational safety and environmental protection,

and knows the operating instructions and, in particular, the safety instructions.

Make the information available:

This operating manual shall be kept on the site of operation. It must be ensured that all persons operating the gun
can look into the manual at any time. In addition to the operating manual, the instructions pursuant to the Factory Act
and the regulations as regards the use of equipment shall always be at the operator’s disposal.

Meaning of the Various Safety Symbols

This operating manual shall give concrete advice as to safety to draw the user’s attention to remaining unavoidable
hazards. These hazards imply dangers to

• persons

• product and equipment

The symbols used in the operation manual shall, in particular, call attention to the safety instructions!
This symbol indicates that there is, above all, danger to persons, but also to

equipment and material.

Caution: Hot surface!
Accident Prevention Regulations VBG 125 - W26

Hot surfaces such as machine parts, tanks or materials, but also hot liquids cannot always
be perceived. The utmost caution is advised when this symbol is attached to a component.

Always wear protective gloves when you have to touch hot surfaces!

Glue Machinery Corporation™

4234 Boston St, Baltimore, Maryland 21224

Toll Free 1-888-202-2468 | Phone: [phone] | Fax: [phone] | Email: [e-mail]

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