Glo-warm FB-10BA, FBS-10BA, FB-60BA Owner's Manual

BLUE FLAME VENT-FREE PROPANE/LP GAS HEATER
OWNER’S OPERATION AND INSTALLATION MANUAL
FB-10BA, FBS-10BA, and FB-60BA
10,000 and 6,000 Btu/Hr
Thermostat and
Non-Thermostat Models
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result caus­ing property damage, personal injury, or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a quali-
fied installer, service agency, or the gas supplier.
®
WARNING: Improper installa­tion, adjustment, alteration, ser­vice, or maintenance can cause injury or property damage. Re­fer to this manual for correct installation and operational pro­cedures. For assistance or addi­tional information consult a qualified installer, service agency, or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxy­gen) from the room in which it is installed. Provisions for ad­equate combustion and ventila­tion air must be provided. Refer to
Air For Combustion and Ven-
tilation
on page 4 of this manual.
This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
Save this manual for future reference.
PROPANE/LP GAS HEATER
SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, oper­ate, or service this heater. Im­proper use of this heater can cause serious injury or death from burns, fire, explosion, and car­bon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early
signs of carbon monoxide poisoning re­semble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include preg­nant women, people with heart or lung dis­ease or anemia, those under the influence of alcohol, and those at high altitudes.
Propane/LP Gas: Propane gas is odor­less. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to propane gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to this heater or its controls can be dangerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane supply tank(s) in­side any structure. Locate propane sup­ply tank(s) outdoors.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do
not use any phone in your building
• immediately call your gas supplier
from a neighbor’s phone. F ollow the gas supplier’s instructions
• if you cannot reach your gas supplier,
call the fire department
4. Never install the heater
• in a recreational vehicle
• where curtains, furniture, clothing, or
other flammable objects are less than 36 inches from the front, top, or sides of the heater
• as a fireplace insert
• in high traffic areas
• in windy or drafty areas
5. This heater needs fresh, outside air ven­tilation to run properly. This heater has an oxygen depletion sensor (ODS) pilot light safety system. The ODS shuts down the heater if not enough fresh air is available. See Fresh Air for Combus- tion and Ventilation, pages 4 through 6.
6. Keep all air openings in the front and bottom of heater clear and free of de­bris. This will insure enough air for proper combustion.
7. If heater shuts off, do not relight until you provide fresh, outside air . If heater keeps shutting off, have it serviced.
8. Do not run heater
• where flammable liquids or vapors
are used or stored
• under dusty conditions
9. Before using furniture polish, wax, car­pet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white pow­der residue within burner box or on adjacent walls or furniture.
10. Never place any objects on the heater.
11. Surface of heater becomes very hot when running heater. K eep children and adults away from hot surface to avoid burns and clothing ignition. Heater will remain hot for a time after shut-down. Allow surface to cool before touching.
12. Make sure grill guard is in place be­fore running heater.
13. Carefully supervise young children when they are in same room with heater.
14. Do not use heater if any part has been under water. Immediately call a quali­fied service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
15. Turn of f heater and let cool before ser­vicing. Only a qualified service person should service and repair heater.
16. Operating heater above elevations of 4,500 feet could cause pilot outage.
17. To prevent performance problems, do not use propane fuel tank of less than 100 lbs. capacity.
18. Do not install models FB-10BA and FBS-10BA in a bathroom.
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OWNER’S MANUAL
PRODUCT IDENTIFICATION
Front Panel
Control Knob
Grill Guard
Glass Panel
Heater Cabinet
PRODUCT FEATURES
SAFETY DEVICE
This heater has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS). The ODS/pilot is a required feature for vent­free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
THERMOSTATIC HEAT CONTROL ON THERMOSTAT MODEL FBS-10BA
This heater has a control valve with a ther­mostat sensing bulb. This results in the greatest heater comfort and may result in lower gas bills.
Figure 1 - Vent-Free Propane/LP Gas Heater (Model FB-10BA Shown)
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANS Z223.1, also known as NFPA 54*.
*Available from: American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
1. Remove heater from carton.
2. Remove all protective packaging ap­plied to heater for shipment.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
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3
PROPANE/LP GAS HEATER
FRESH AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ven­tilation air. Read the following in­structions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi­cient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper com­bustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide ad­equate fresh air for these appliances. This will insure proper venting of vented fuel­burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code. NFPA 54/ANS Z223.1, Sec­tion 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 6 will
help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and win­dows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is de­fined as construction where:
a. walls and ceilings exposed to the
outside atmosphere have a con­tinuous water vapor retarder with a rating of one perm (6 x 10 per pa-sec-m2) or less with open­ings gasketed or sealed
b. weather stripping has been
added on openable windows and doors
c. caulking or sealants are applied
to areas such as joints around window and door frames, be­tween sole plates and floors, be­tween wall-ceiling joints, be­tween wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide ad­ditional fresh air. See
From Outdoors
If your home does not meet all of the three criteria above, proceed
and
, page 6
Ventilation Air
.
mining Fresh-Air Flow for Heater Lo­cation,
page 5.
-11
and
Deter-
kg
Confined and Unconfined Space
The National Fuel Gas Code (ANS Z223.1, 1992 Section 5.3) defines a confined space
as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfining space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are in­stalled*, through openings not furnished with doors, are considered a part of the unconfined space.
This heater shall not be installed in a con­fined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
* Adjoining rooms are communicating only if there are doorless passageways or ventila­tion grills between them.
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OWNER’S MANUAL
FRESH AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between
the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height = _________________ cu. ft. (volume of space)
Example:
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
__________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr the space can support)
Example:
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater ______________ Btu/Hr Gas water heater* ______________ Btu/Hr Gas furnace ______________ Btu/Hr Vented gas heater ______________ Btu/Hr Gas fireplace logs ______________ Btu/Hr Other gas appliances* + ______________ Btu/Hr Total = ______________ Btu/Hr * Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_____________ Btu/Hr (maximum the space can support) _____________ Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoin-
ing room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 6.
B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 6. C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
2560 cu. ft. (volume of space) ÷ 50 cu. ft. = 51.2 or 51,200 (maximum Btu/Hr the space can support)
Example:
Gas water heater 44,000 Btu/Hr Vent-free heater + 10,000 Btu/Hr Total = 54,000 Btu/Hr
51,200 Btu/Hr (maximum the space can support) 54,000 Btu/Hr (actual amount of Btu/Hr used)
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the
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National Fuel Gas Code, ANS Z223.1, 1992, Section 5.3
or applicable local codes.
Continued
5
PROPANE/LP GAS HEATER
FRESH AIR FOR COMBUSTION AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must pro­vide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see op­tion 3, Figure 2). Follow the National Fuel
Gas Code NFPA 54/ANS Z223.1, Section
5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
WARNING: Rework work-
sheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
Ventilation Grills
Ventilation
Grills
into Adjoining
Room,
Option 1
Figure 2 - Ventilation Air from Inside Building
Or
Remove Door into Adjoining
Room,
Option 3
Into Adjoining Room,
Option 2
12"
12"
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two per­manent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces.
IMPORTANT:
inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Do not provide openings for
Outlet Air
Outlet Air
Inlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
6
Ventilated Attic
To Attic
To
Crawl
Space
Ventilated
Crawl Space
105565
OWNER’S MANUAL
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your pri­mary heating system. Do not in­stall this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circu­late the heat throughout the house. In the event of a power outage, you can use this heater as your primary heating source.
NOTICE: A qualified service per­son must install heater. Follow all local codes.
CHECK GAS TYPE
Use only propane gas. If your gas supply is not propane, do not install heater. Call dealer where you bought heater for proper type heater.
INSTALLATION ITEMS
Before installing heater, make sure you have the items listed below:
• external regulator (supplied by installer , see page 9)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• manual shutoff valve *
• ground joint union
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
* An A.G.A. design-certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. The optional A.G.A. design-certified manual shutoff valve can be purchased from your dealer. See Accessory, page 18.
LOCATING HEATER
This heater is designed to be mounted on a wall.
WARNING: Maintain the mini­mum clearances shown in Figure
4. If you can, provide greater clear­ances from floor, ceiling, and joining wall.
WARNING: Never install the
heater
• in a bathroom (Models FB­10BA and FBS-10BA only. FB­60BA is allowed in bathroom. Check local codes.)
• in a recreational vehicle
• where curtains, furniture, cloth­ing, or other flammable objects are less than 36 inches from the front, top, or sides of the heater
• as a fireplace insert
• in high traffic areas
• in windy or drafty areas
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as to­bacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls.
I
MPORTANT:
ture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Fresh Air for Com- bustion and Ventilation, pages 4 through 6.
CAUTION: If you install the heater in a home garage
• heater pilot and burner must
be at least 18 inches above floor
• locate heater where moving ve-
hicle will not hit it
Vent-free heaters add mois-
For convenience and efficiency, install heater
• where there is easy access for operation, inspection, and service
• in coldest part of room
CEILING
36"
6" Minimum From Sides of Heater
Left Side
FLOOR
Figure 4 - Mounting Clearances As Viewed From Front of Heater
Minimum
Right Side
2"
Minimum to Top of Carpeting, Tile, or Other Combustible Material
INSTALLING HEATER TO WALL
Mounting Bracket
The mounting bracket is located on back panel of heater. It has been taped there for shipping. Remove mounting bracket from back panel.
Mounting Bracket
Figure 5 - Mounting Bracket
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Continued
7
PROPANE/LP GAS HEATER
INSTALLATION
Continued
Removing Front Panel Of Heater
1. Remove two screws near bottom cor­ners of front panel.
2. Lift straight up on grill guard until it stops. Grill guard will slide up about 1/4".
3. Pull bottom of front panel forward, then down.
4. Remove cardboard packing from grill and glass.
WARNING: Maintain minimum clearances shown in Figure 7. If you can, provide greater clear­ances from floor and joining wall.
2. Mark screw locations on wall (see Figure 7).
Note:
Only mark last hole on each end of mounting bracket. Insert mounting screws through these holes only.
3. Remove tape and mounting bracket from wall.
3
6
/4"
Min.
Adjoining Wall
Figure 7 - Mounting Bracket Clearances
12 1/8"
Only Insert Mounting Screws Through Last
Hole On Each End
Floor
14 1/2"
Min.
4. For thin walls (1/2" or less), insert red key into wall anchor. Push red key to “pop” open anchor wings.
IMPORTANT:
Do not hammer key! For thick walls (over 1/2" thick) or solid walls, do not pop open wings.
5. Place mounting bracket onto wall. Line up last hole on each end of bracket with wall anchors.
6. Insert mounting screws through bracket and into wall anchors.
7. Tighten screws until mounting bracket is firmly fastened to wall.
Figure 8 - Folding Anchor
Figure 6 - Removing Front Panel Of Heater
Methods For Attaching Mounting Bracket To Wall
Only use last hole on each end of mounting bracket to attach bracket to wall. These two holes are 16 inches apart from their centers. Attach mounting bracket to wall in one of two ways:
1. Attaching to wall stud
2. Attaching to wall anchor
Attaching To Wall Stud
This method provides the strongest hold. Insert mounting screws through mounting bracket and into wall studs.
Attaching To Wall Anchor
This method allows you to attach mounting bracket to hollow walls (wall areas between studs) or to solid walls (concrete or masonry).
Decide which method better suits your needs. Either method will provide a secure hold for the mounting bracket.
Marking Screw Locations
1. Tape mounting bracket to wall where heater will be located. Make sure mounting bracket is level.
Attaching Mounting Bracket To Wall
Note:
Wall anchors, mounting screws, and spacers are in hardware package. The hard­ware package is provided with heater.
Attaching To Wall Stud Method
For attaching mounting bracket to wall studs
1. Drill holes at marked locations using
9/64" drill bit.
2. Place mounting bracket onto wall. Line
up last hole on each end of bracket with holes drilled in wall.
3. Insert mounting screws through bracket
and into wall studs.
4. Tighten screws until mounting bracket
is firmly fastened to wall studs.
Attaching To Wall Anchor Method
For attaching mounting bracket to hollow walls (wall areas between studs) or solid walls (concrete or masonry)
1. Drill holes at marked locations using
5/16" drill bit. For solid walls (concrete or masonry), drill at least 1" deep.
2. Fold wall anchor as shown in Figure 8.
3. Insert wall anchor (wings first) into
hole. Tap anchor flush to wall.
Figure 9 - Popping Open Anchor Wings For Thin Walls
Placing Heater On Mounting Bracket
1. Locate two horizontal slots on back panel of heater.
2. Place heater onto mounting bracket. Slide horizontal slots onto stand-out tabs on mounting bracket (see Figure 10).
Horizontal
Slots Stand-Out Tab
Mounting Bracket (attached to wall)
Figure 10 - Mounting Heater Onto Mount­ing Bracket
Installing Bottom Mounting Screws
1. Locate bottom mounting hole. This
hole is near bottom on back panel of heater (see Figure 11, page 9).
2. Mark screw location on wall.
3. Remove heater from mounting bracket.
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