Global Water G4 Counter Top Operation Manual

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G4 Counter Top

OPERATION MANUAL

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Table of Contents

Introduction…….…………………………………………………………………………………3
Receiving………….…………………………………………………………………………….…..4
Description Model G3 & G4……………………………………………………………...5/6
Water Production Flow Chart….…………………………………………………………..7
Positioning the Cooler………………….……………………………………………………..8
Water Cooler Connections…………….…………………………………………………….9

Feed Water Connection……………….…………………………………………………....10

Drain Connection……………………….………………………………………………….….11
EZ Connections………………………….……………………………………………………...12

Start Up Flush…………………………………………………………………………….....….13

Tank Flush………………………………………………………………………………….........14

Cleaning and Maintenance…………….…………………………………………………. 15
Filter Replacement………………………….………………………………………………...16
Reverse Osmosis Membrane Replacement.……………………………………….. 17

Troubleshooting……………………………………….……………………………………....18

Specifications………………………………………….………………………………………..19
Warranty……………………………………………………….……………………………..…..19

List of Figures

Figure 1. Assembly Drawing, Model G3………….….………………………….…. ….5
Figure 2. Assembly Drawing, Model G4………….….………………………….….…..6

Figure 3. Water Flow Chart G3 & G4……………….….………………………….……..7

Figure 4. Water Cooler Connections………………...……………………………….... 9

Figure 5. Drain Connections for “RO” Models………………………………..........11

Figure 6. Filter Configuration Model “F”………………………………………........ 13

Figure 7. Back View of Coolers………………………….……………………….………14
Figure 8. RO Membrane Installation………………….……………………….………17

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Introduction

Congratulations on your purchase of our revolutionary Bottle-less Water
Cooler! Our coolers are all designed to replace the conventional 5-gallon
water bottles while eliminating the hassles of deliveries, lifting bottles, and
by eliminating plastic bottles from landfills. Our coolers are designed to
produce pure, great tasting water for the whole family that is clean and safe
to drink.

Our coolers are connected to your city or well water supply to efficiently
filter out tastes and odor, and to remove microscopic contaminants by
using reverse osmosis purification technology. We manufacture a wide
range of models to fit any home or office application.

The G4 model has two temperature faucets. The cold water is chilled
around 44ºF and the hot water is heated at 180ºF.

All Global Water models are manufactured and marked as “RO” or “F”

assemblies. The “RO” assembly utilizes Reverse Osmosis water purification

technology that produces pure and safe water from city or well water. The
“RO” assembly is comprised of a 5-micron sediment filter, a carbon (GAC)
10-micron filter and a, RO membrane. The “RO” filter assembly requires a
drain line connection to be installed, which removes rejected water to the
sewer.

The “F” assembly is comprised of sediment and carbon filter system, but

not the RO membrane. Therefore, it does not require a drain line
connection.

CAUTION: The filter version “F” must be used only with softened water or

water that has less than 3.5 grains of hardness to prevent scaling and
premature burnout of the heating elements.

Please read all the instructions in this manual before operating this unit.

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Receiving the Cooler

Unpacking

Global Water products are shipped completely assembled and ready to
operate. Remove the top of the box and slide the water cooler out and save
the box and packing materials.

Inspection

Inspect the cooler for shipping damage. Look at the exterior panels to see if
they have been dented or damaged. Check the dispensing spigots in the
front. Open the bottom panel to assure that the filter system is in tact. Look
at the back of the cooler to see if the compressor is secure and has not
broken from the mounting. Inspect the filter system to see that nothing is
damaged or dislodged from shipping.

Description G4 Counter Top

The G4 provides water at two temperatures. The water is dispensed from
two spigots—one “hot” and one “cold.” The assembly drawing is shown in
Figure 1 for the G3 and Figure 2 for the G4. Water flows from the filter
system into the top tank, also known as the cold water tank. This tank then
feeds the hot tank that is heated by internal heaters. The level in the cold
water tank is controlled by a float valve mechanism. This mechanism
controls a solenoid valve on the water feed line to maintain a constant level
of filtered water. Both models are available with reverse osmosis (RO) or
standard filter (F) versions.

The water production flow chart is shown in Figure 3.

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Description Model G4 Counter Top

Figure 2. Assembly Drawing Model G4 Counter Top

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Water Production Flow Chart

,

Figure 3. Water Flow Chart

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Positioning the Cooler

It is not recommended to install this cooler in an area were water may
cause severe or costly damage.

2) Do not position the cooler where it can be hit or bumped by vacuum
cleaners or floor waxing machines. This can cause breaks in the
waterline, connection fittings, and compressor tubing.

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Water Cooler Connections

When you receive the water cooler, the water connections on the
back of the cooler have tube plugs in them. These tube sections must be
removed before making all your connections. To remove the tube
sections see Figure 7, “Disconnect”. The one-quarter inch plastic tubing
should be used for making the Feed Water and Drain connections. If
hard copper tubing is used for the Feed Water and Drain connections,
the bulkhead fittings must be changed to a metal fitting.

Figure 4. Water Cooler Connections

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Feed Water Connections

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Drain Connection

The drain connection applies to models with Reverse Osmosis, “RO.”

The black drain line in the back (Figure 4) must be hooked to the
drain line ahead of the normal sink water trap.

See Figure 5 below. Place the two-part drain saddle on the drain pipe
before the drain trap. Allow proper space for the drilling operation.
Tighten the saddle bolts evenly on both sides. Using the opening in the
drain outlet saddle as a guide, drill a one-quarter inch (1/4) hole in the
drain pipe. Clean any debris out of the drain saddle connection. Connect
the drain line to the cooler using the 1/4” black tubing supplied.

**The drain water will continue to run out of the back of the cooler

until the unit is full of water, then it will shut off**

Figure 5. Drain Connections for “RO” models

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EZ Connections

The standard tubing connections on the water coolers are EZ connect fittings. Use
tubing and follow the instructions below in Figure 7 to make the connections. If you cut
the tubing, make sure it is a square cut, fits squarely in the fitting, and seals properly.

Cut the tube square.

Cut the tube square. It is essential that the outside diameter is free of score marks and that burrs and sharp
edges be removed before inserting into fitting. For soft thin walled plastic tubing, we recommend the use
of a tube insert.

Insert tube.

Fitting grips before it seals. Ensure tube is pushed into the tube stop.

Push up to tube stop.

Push the tube into the fitting, to the tube stop. The collet (gripper) has stainless steel teeth that hold the
tube firmly in position while the “O” ring provides a permanent leak proof seal

Pull to check secure.

Pull on the tube to check it is secure. It is good practice to test the system prior to leaving site and/or
before use.

Disconnect Push in collet and remove tube.

To disconnect ensures the system is depressurized before removing fitting. Push in collet squarely against
the face of fitting. With the collect held in this position, the tube can be removed.

Push Collect in
Pull Tube Out

“O” Ring

Collet

Stainless Steel Teeth

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Start-Up Flush

Open the right side panel to access filter assembly. Then, turn the
water off at the ball valve on at the at the water connection. This brings
water to the ball valve. Disconnect the tube from the second stage carbon
filter (red circle in figure bellow), and place a cup or pan right underneath
the hole to catch water. Open ball valve inside the cooler 1/4-turn. The
handle in line with the tube is “on.” Let water flow through filters into the
bucket or pan to push out air and carbon fines. When water runs clear, turn

off the ball valve and re-connect the tube to the filter.

Turn the water on to the filter system by opening the ball valve inside the
cooler 1/4-turn (handle in line with tube is “on”). Check all connections to
assure there are no leaks.

Figure. 6 Filter configuration model “RO” with side panel removed.

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Tank Flush

Flush tanks flush by draining all water through the drain plug
located on the bottom of the cooler. The tanks drain water through the
dispensing spigots. Fill and empty the tanks three times with the filtered
water. This ensures great tasting water. When the tank has filled again
with filtered water, the cooler is ready to dispense water. You may now
turn on the Hot and Cold buttons on the back of the machine.
Remember, you should always turn on the Hot and Cold elements when
they have water inside the tanks.

CAUTION. DO NOT TURN ON HOT OR COLD POWER CONTROLS YET.

Water will flow into the cold tank and then the hot tank as well. Let
cooler tanks fill with the filtered water until full. It takes about about
one hour for the ‘RO’ version, and between 10 to 15 minutes for the ‘F’
version.

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Cleaning and Maintenance

Sanitize

Fill the main water tank with water. Add one to two teaspoons of
liquid chlorine bleach. Let stand for five to 10 minutes. Drain the water,
then let water from filters refill tank and drain a second time. Remember
to drain from dispensing spigots also.
Note: Upon completion of cleaning, wait at least 10 minutes after
the power cord is plugged in before turning on the Hot and Cold
Water buttons.

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Filter Replacement

The filter elements must be replaced at regular intervals to
maintain the quality of the water.

The G4CTF have two stages of mechanical filtration. The first stage is
the 5-micron sediment filter. The second stage is the activated carbon
filter. The filter elements in all stages must be replaced every six
months.

The G4CTRO models have the two stages of filtration plus an
additional Reverse Osmosis membrane filter. The three pre-filters must
be replaced every six months. The Reverse Osmosis membrane must be
replaced every three years.

Replacement Procedures, Filtration Versions (F)

a) TURN OFF POWER TO HOT/COLD ELEMENTS.
b) Open side panel over.
c) Close the ball valve to stop water flow through the filters.
d) Place a towel under the filters to catch water. The filters will have

water in them which will run out when the filters are unlocked.

e) Twist the filters to remove them from their housings.
f) These filters are disposable, encapsulated filters. Remove and

discard the entire filter body. Replacement filters are sold as a set:

1st Stage sediment filter
2nd Stage carbon filter P/N ETSET

f) Twist new filters on the housing brackets.
g) Open ball valve and let water flow through filters. When the

cooler is full, empty out the water into a bucket. This will
eliminate the first batch of water, which is full of carbon fines.

h) After the cooler fills up again, turn on the power to the cold and

hot tanks. Wait a few minutes to assure there are no leaks and
slide the panel back on.

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Reverse Osmosis Membrane Replacement

RO versions (RO) (every three years)

a) Use the same procedure as above sec a-c.
b) Remove the RO stage from the clips. Disconnect the white tubing

from the RO housing cap.

c) Remove the cap from the housing by unscrewing it.
d) Using a pair of pliers, remove the RO element from the housing by

grasping the tube end and pulling it out.

e) Use RO filter replacement P/N 50GPD (50gpd CSM membrane).

Insert the element into the housing with double “o”-ring end
going in first–toward the bottom of the housing. Make sure the
“o”-rings are sealed. Replace the cap. Reconnect the white tubing.
Proceed as in above sec-g.

Figure. 8 RO Membrane Installation

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Trouble Shooting Guide

Note - In the event of problems beyond the scope of the troubleshooting described in the manual,

please call your selling dealer.

PROBLEM

CAUSE

SOLUTION

No Power

No electric current
flowing.

Make sure the cooler is
plugged in and check
for improper
connections.

Cold Water not cold
enough

The cooler is placed too
close to the wall.

Wire Condenser on
backside is dusty.

Compressor does not
have enough
refrigerant.

Provide a minimum of
a five inch space
between wall and back
of dispenser.
Clean wire condenser
every three months.
Place cooler in a well­ventilated area.
Adjust thermostat.

Hot Water doesn’t flow

out of spigot

Air may be trapped in
the line.

Hold the spigot down
for 30 seconds to
relieve air.

Won’t cool

Controls not set.

Turn cold temperature
switch “on” at back.

Panel not lit

No power.

Check that the power
cord is in the socket
and turn on the cold/hot
buttons on the back of

the cooler to the “on”

position.

No hot water at start up

Hot tank overheat
protection sensor
tripped.

1. Unplug cooler.

2. Let sensor cool down
for one hour.

3. Reach through
cooling grill with pencil
or narrow screwdriver
to press nude color
reset button on upper
sensor located on the
hot tank.

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Specifications

Model No.

G4CT

Voltage/Frequency

AC110V

Dimensions

(L)18
(W)11
(H)16

Weight (empty)

42lb.

Hot Water Tank
Capacity

.5 gal.

Cold Water tank
Capacity

.5 gal.

Power
Consumption

Hot
Water:
500W

Cold
Water:
100W

Electric Power Cord
Length

6Ft.

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Warranty

All Global Water products are warranted to be free from defects in
materials and workmanship under normal use within the condition of
operation listed for a period of one year from the date of purchase. The
compressor has a 3-year warranty.

There is no liability assumed by the company for damage due to
water leakage or other secondary effects from any component defect.
Labor is not covered in this warranty. The warranty applies when
“Conditions of Operation” below are met.

Conditions of Warranty

Water System Pressure 35 -100psi, Temperature, 40 -100degrees F,
Water PH range 4-10, Max. TDS 1500 PPM, Turbidity, <1.0 NTU,
Water Hardness < 20gpg, Iron <0.1 mg/l, Manganese <0.1 mg/l,
Hydrogen Sulfide < 0.00 mg/l

*For filter only systems (“F” models), water hardness must be less than

3.5 grains or 60 mg/liter

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www.Bluline.com