Global Machinery Company TTS5000M User Manual

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1400W

TILE AND TRIM
CIRCULAR SAW

TTS5000M
INSTRUCTION MANUAL

Black

Cyan

Magenta

Yellow

Code: TTS5000M

Date:

070206 Edition: 13 Op: DCR

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Contents

Warranty 2
Introduction 3
Environmental protection 3
Description of symbols 3
Specifications 3
General safety rules 4
Additional safety rules for laser lights 5

Additional safety rules when
using water cooling system 6

Additional safety rules for tile and timber cutting saws 6
Testing your safety switch 7
Accessories 9
Unpacking 9
Assembly 9
Know your product 10
Overview 11
Selecting the correct blade 11
Changing the disc/blade 11
Using the water system 12
Adjusting the cutting depth 12
Adjusting the bevel angle 13
Operation 13
Switching on and off 13
Using the REDEYE

®

system 13
Making a cut 14
Making a plunge cut 14
Using the parallel fence 15
Maintenance 15
Troubleshooting 16
General inspection 16
Power cord and RCD maintenance 16

Warranty Power Tools

Whilst every effort is made to ensure your complete
satisfaction with this tool, occasionally, due to the mass
manufacturing techniques, a tool may not live up to our
required level of performance and you may need the
assistance of our service department.

This product is warranted for a 2-year period for home
domestic use from the date of the original purchase.
If found to be defective in materials or workmanship,
the tool or the offending faulty component will be repaired
or replaced free of charge with another of the same item.

A

small freight charge may apply. Proof of purchase is
essential. We reserve the right to reject any claim where
the purchase cannot be verified.

This warranty does not include damage or defects to the
tool caused by or resulting from abuse, accidents,
alterations or commercial or business use. It also does not
cover any bonus items or included accessories. Only the
power tool is covered under this warranty.

With continuing product development, changes may have
occurred which render the product received slightly
different to that shown in this instruction manual.

Please ensure that you store your receipt in a safe place.
Conditions apply to the above warranty. For full details of

the warranty terms and conditions please refer to our
website – www.gmcompany.com

For prompt service we suggest you log your service
request online - www.gmcservice.com.au, should you
not have access to the internet, please contact our
service department on 1300 880 001 (Australia)
or 0800 445 721 (New Zealand).

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Description of symbols

The rating plate on your tool may show symbols.
These represent important information about the
product or instructions on its use.

Wear hearing protection.
Wear eye protection.
Wear breathing protection.

Double insulated for additional protection.

Conforms to relevant standards
for electromagnetic compatibility.

Specifications

Voltage: 230–240V ~ 50 Hz

Power input: 1400W

No load speed: 6800min

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Blade diameter: Ø125mm (5")

Blade bore: Ø22.2mm

Blade kerf: 2.5mm

Bevel range: 0–45°

Cutting capacity at 90°: 38mm

Cutting capacity at 45°: 27mm

Weight: 3.7kg

This tool is double insulated. There are two independent
barriers of insulation to protect you from the possibility of
electric shock.

Dear Customer

If you require any help with your product, whether it
is a Warranty claim, spare part or user information,
please phone our Help Line for an immediate response.
Phone [phone] in Australia or
0800 445 721 in New Zealand.

Introduction

Your new GMC power tool will more than satisfy
your expectations. It has been manufactured under
stringent GMC Quality Standards to meet superior
performance criteria.

You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years
of dependable service.

CAUTION. Carefully read through this entire Instruction

Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings.

Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.

Environmental protection

Recycle unwanted materials instead
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way

.

WARNINGS.

1. Do not attempt to change the position of the laser under
any circumstances, it has been set at the factory and is
accurately focused on the centre of the saw blade.

2. It may be more difficult to see the laser line in conditions
of bright sunshine and on certain surfaces.

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General safety rules

WARNING. Read all instructions. Failure to follow all

instructions listed below may result in electric shock, fire
and/or serious injury. The term “power tool” in all of the
warnings listed below refers to your mains operated (corded)
power tool or battery operated (cordless) power tool.

Save these instructions

1. Work area

a. Keep work area clean and well lit.

Cluttered and dark

areas invite accidents.

b. Do not operate power tools in explosive

atmospheres,

such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.

c. Keep children and bystanders away while operating a

power tool.

Distractions can cause you to lose control.

2. Electrical safety

a. Power tool plugs must match the outlet.

Never modify the plug in any way.

Do not use any
adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.

b. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and
refrigerators.

There is an increased risk of electric shock

if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of
electric shock.

d. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.

e. When operating a power tool outdoors, use an

extension cord suitable for outdoor use.

Use of a cord

suitable for outdoor use reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use

common sense when operating a power tool.

Do not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.

b. Use safety equipment. Always wear eye protection.

Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.

c. Avoid accidental starting. Ensure the switch is in the

off position before plugging in. Carrying power tools with
your finger on the switch or plugging in power tools that
have the switch on invites accidents.

d. Remove any adjusting key or wrench before

turning the power tool on.

A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.

e. Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in
unexpected situations.

f. Dress properly. Do not wear loose clothing or

jewellery.

Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.

g. If devices are provided for the connection of dust

extraction and collection facilities, ensure these are
connected and properly used.

Use of these devices

can reduce dust related hazards.

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4. Power tool use and care

a. Do not force the power tool.

Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn

it on and off.

Any power tool that cannot be controlled

with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source before

making any adjustments, changing accessories, or
storing power tools.

Such preventive safety measures

reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of
untrained users.

e. Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and
any other condition that may affect the power tools
operation. If damaged, have the power tool repaired

before use. Many accidents are caused by poorly
maintained power tools.

f. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc.,

in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions and
the work to be performed.

Use of the power tool for
operations different from those intended could result in a
hazardous situation.

5. Service

a. Have your power tool serviced by a qualified repair

person using only identical replacement parts.

This

will ensure that the safety of the power tool is maintained.

Additional safety rules for laser lights

The laser light/laser radiation used in the GMC REDEYE®
system is Class 2 with maximum 1mW and 650nm
wavelengths. These lasers do not normally present an
optical hazard, although staring at the beam may cause
flash blindness.

WARNING. Do not stare directly at the laser beam.

A hazard may exist if you deliberately stare into the beam.
Please observe all safety rules as follows:

• The laser shall be used and maintained in accordance

with the manufacturer’s instructions.

• Never aim the beam at any person or an object other

than the work piece.

• The laser beam shall not be deliberately aimed at

personnel and shall be prevented from being directed
towards the eye of a person for longer than 0.25sec.

• Always ensure the laser beam is aimed at a sturdy work

piece without reflective surfaces, i.e. timber or rough
coated surfaces are acceptable. Bright shiny reflective
sheet steel or the like is not suitable for laser use as
the reflective surface could direct the beam back at
the operator.

• Do not change the laser light assembly with a different

type. Repairs must only be carried out by the laser
manufacturer or an authorised agent.

CAUTION. Use of controls or adjustments or performance

of procedures other than those specified herein may result
in hazardous radiation exposure.

LASER LIGHT LASER RADIATION

Do not stare into beam.

Class 2 laser product.

Wave length: 650nm

Output power: 1mW
AS/NZS 2211.1:2004

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Additional safety rules
when using water
cooling system

The TTS5000M Tile/Trim Saw
has been fitted with a Residual
Current Device (RCD) safety
switch (Fig. A) designed to
immediately switch the electricity
off if a fault is detected
to avoid the risk of a
potentially fatal shock.

WARNING. To be

effective, the RCD
must ALWAYS be
in good working
condition. (see

‘Testing your safety
switch’

for further

details).

• The RCD device is not designed for outdoor use,

INDOOR USE ONLY

• Electricity can be dangerous, the use of an RCD device

should not be regarded as a substitute for basic electrical
safety precautions

• You must unplug all equipment to achieve isolation before

any inspection or repair of that equipment is attempted

• Please seek advice from an electrical contractor or

a GMC Technical service person if the RCD device
repeatedly trips, or fails to trip in accordance with the
instructions provided

• Never immerse your RCD device in water, and do not

expose the unit to rain

• Do not connect your RCD device to an extension cord

• You must take proper care of your RCD device, take care

not to drop it on hard surfaces as it may crack and/or
damage the internal components

Additional safety rules for tile and timber
cutting saws

• DANGER. DO NOT use the water cooling system when

using the saw as a timber trimmer. Keep the saw well
away from water when in timber trimming mode.

• WARNING! The warnings, precautions, and instructions

discussed in this manual cannot cover all possible
conditions and situations that may occur. The operator
must understand that common sense and caution are
factors which cannot be built into this product, but must
be supplied by the operator.

• Only use wet cutting discs for tile cutting operations. Dry

cutting discs are unsuitable for this saw and may distort or
break giving rise to the chance of serious personal injury.

• Do not use a disc marked with a lower RPM than that

of the maximum load speed shown on the rating plate.
Lower rated discs can distort or break.

• Sharp edges and splinters of ceramic tiles can easily

cause cuts. Wear work gloves for handling and while
cutting tiles.

• Keep hands away from cutting area and blade. Keep your

second hand on the auxiliary handle, or motor housing.
If both hands are holding the saw, they cannot be cut by
the blade.

• Keep your body positioned to either side of the blade, but

not in line with the blade. Kickback could cause the tool
to jump backwards.

• Do not reach underneath the workpiece. The guard

cannot protect you from the blade below the workpiece.

• Do not attempt to remove cut material when the blade is

rotating. Note that the blade will continue to coast for a
while after the motor is switched off.

• Always make sure that the blade has stopped spinning

before putting the tool down on a bench or the floor.
A spinning blade can cause the tool to move, cutting
whatever is in its path.

• Adjust the cutting depth to the thickness of the workpiece.

Less than 5mm of the blade should be visible below
the workpiece.

A