Page 1
INSTRUCTION MANUAL
2050W
MAGNESIUM
ROUTER
MAG2050R
INSTRUCTION MANUAL
050922 ED6 JJ
1
Page 2
Contents
Full 3 Years Light Trade Warranty
Whilst every effort is made to ensure your complete
satisfaction with this tool, occasionally, due to the mass
manufacturing techniques, a tool may not live up to our
required level of performance and you may need the
assistance of our service department.
This product is warranted for a 3-year period for light trade use
from the date of the original purchase. If found to be defective
in materials or workmanship, the tool or the offending faulty
component will be replaced free of charge with another of the
same item.
A small freight charge may apply.
The warranty replacement unit is only made available by
returning the tool to the place of purchase with a confirmed
register receipt. Proof of purchase is essential. We reserve the
right to reject any claim where the purchase cannot be verified.
This warranty does not include damage or defects to the tool
caused by or resulting from abuse, accidents, alterations or
commercial or business use.
It also does not cover any bonus accessories unless the tool is
a GMC Platinum Professional model.
Please ensure that you store your receipt in a safe place.
Conditions apply to the above warranty
.
If you need direction of what constitutes a free of charge
warranty claim, please review the guide given on the rear of
the Receipt Holder. An indication is given as to the types of
claim that are permissible, and those that are not.
Warranty 2
Introduction 3
Environmental protection 3
Description of symbols 3
Specifications 3
Safety instructions 4
Additional safety rules for electric routers 5
Contents of carton 6
Unpacking 6
Assembly 6
Know your product 7
Installing and removing collets 8
Installing and removing router bits 8
Adjusting the cutting depth 8
Variable speed control 9
Using the parallel guide 9
Dust extraction 10
Using the template guide 11
Switching on and off 11
Making a cut 11
Working hints for your router 12
Maintenance 12
Power cord maintenance 12
2
Page 3
Dear Customer
If you require any help with your product, whether it �
is a Warranty claim, spare part or user information, please
phone our Help Line for an immediate response. Phone
�
1300 880 001 in Australia or 0800 445 721 in New Zealand.
Introduction
Your new GMC power tool will more than satisfy your
expectations. It has been manufactured under stringent GMC
Quality Standards to meet superior performance criteria.
You will find your new tool easy and safe to operate, and, with
proper care, it will give you many years of dependable service.
CAUTION.
Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. �
Take special care to heed the Cautions and Warnings.
Your GMC power tool has many features that will make your
job faster and easier. Safety, performance, and dependability
have been given top priority in the development of this tool,
making it easy to maintain and operate.
Environmental protection
Recycle unwanted materials instead of
disposing of them as waste. All tools, hoses
and packaging should be sorted, taken to the
local recycling centre and disposed of in an
environmentally safe way
.
Description of symbols
The rating plate on your tool may show symbols. These
represent important information about the product or instructions
on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
Double insulated for additional protection.
Conforms to relevant standards for
electromagnetic compatibility.
Specifications
Voltage 230–240V~50Hz
Power rating 2050W
No load speed 8000–23000 min
Maximum cutting depth 60mm
Collet Capacity: 12.7mm (1/2”), 6.35mm (1/4”)
Variable speed settings:
Dial Indication 1 8000 min-1 2 10000 min
3 14500 min-1 4 18500 min
5 21000 min-1 6 23000 min
NOTE. These speeds are approximate values (within 20%)
and are for reference purposes only
Sound pressure level: 85.7dB(A)
Weight: 6.5kg
-1
-1
-1
-1
3
Page 4
Safety instructions
WARNING. Read and understand all instructions. Failure to
follow all instructions listed below may result in electric shock,
fire and/or serious injury. The term “power tool” in all of the
warnings below refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
Save these instructions
Work area
• Keep work area clean and well lit. Cluttered and dark areas
invite accidents.
• Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases, or
dust. Power tools create sparks which may ignite the dust or
fumes.
• Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical safety
• Power tool plugs must match the outlet. Never modify the
plug in any way. Do not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed or
grounded.
• Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric
shock.
• Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away from
heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
• When operating a power tool outdoors, use an outdoor
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of
electric shock.
Personal safety
• Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
• Use safety equipment. Always wear eye protection. Safety
equipment such as a dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
• Avoid accidental starting. Ensure the switch is in the off-
position before plugging in. Carrying power tools with your
finger on the switch or plugging in power tools that have the
switch on invites accidents.
• Remove any adjusting key or wrench before turning
the tool on. A wrench or a key that is left attached to a
rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving
parts.
• If devices are provided for the connection of dust
extraction and collection facilities ensure that these are
connected and properly used. Use of these devices can
reduce dust-related hazards.
Power tool use and care
• Do not force the power tool. Use the correct power tool
for your application. The correct power tool will
do the job better and safer at the rate for which it
was designed.
4
Page 5
• Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
• Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power tools
are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of
moving parts, breakage of parts and any other condition that
may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused
by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
• Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the manner
intended for the particular type of power tool, taking
into account the working conditions and the work to be
performed. Use of the power tool for operations different
from intended could result in a hazardous situation.
Service
• Have your power tool serviced by a qualified repair
personnel using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
Additional safety rules for electric routers
• Remove the plug from the socket before carrying out any
adjustment, servicing or maintenance.
• Fully unwind cable drum extensions to avoid potential
overheating.
• When an extension cable is required, you must ensure it has
the right ampere rating for your power tool and is in a safe
electrical condition.
• Ensure your mains supply voltage is the same as your tool
rating plate voltage.
• Your tool is double insulated for additional protection against a
possible electrical insulation failure within the tool.
• Always check walls, floors and ceilings to avoid hidden power
cables and pipes.
• After long working periods external metal parts and
accessories could be hot.
• Always wear eye and ear protection and use a dust mask.
• Handle router bits with care, they can be extremely sharp.
• Check the bit carefully for signs of damage or cracks before
use. Replace cracked or damaged bits immediately.
• Remove all nails, screws and other objects from the
workpiece. You can damage the bit and the tool by cutting
into a nail or other metal. It can also present a safety hazard.
• Always use both handles and make sure that you have a
good grip on the router before proceeding with any work.
• Keep your hands away from the rotating bit.
• Make sure that the bit is not in contact with the workpiece
when you switch the machine on.
• Before using the tool to make a cut, switch on and let it run
for a while. Watch for vibration or wobbling that could indicate
an improperly installed bit.
• Take notice of the direction of rotation of the bit and the
direction of feed.
• Do not leave the machine running unattended. Operate the
tool only when controlled by both hands.
• Always switch off and wait until the bit has come to a
complete standstill before removing the machine from the
workpiece.
• Do not touch the bit immediately after operation. It may be
extremely hot and could burn your skin.
• Rags, cloths, cord, string and the like should never be left
around the work area.
• Use safety equipment including safety goggles or shield, ear
protection, dust mask and protective clothing including safety
gloves.
5
Page 6
WARNING. Before connecting a tool to a power source
point receptacle, outlet, etc.) be sure that the voltage supply is
the same as that specified on the nameplate of the tool. A power
source with a voltage greater than that specified for the tool can
result in serious injury to the user, as well as damage to the tool.
If in doubt, do not plug in the tool. Using a power source with a
voltage less than the nameplate rating is harmful to the motor.
The tool must be used only for its prescribed purpose.
Any use other than those mentioned in this Manual will
be considered a case of misuse. The user and not the
manufacturer shall be liable for any damage or injury resulting
from such cases of misuse.
The manufacturer shall not be liable for any changes made to
the tool nor for any damage resulting from such changes.
Even when the tool is used as prescribed it is not possible to
eliminate all residual risk factors. The following hazards may
arise in connection with the tool’s construction and design:
• Damage to hearing if effective earmuffs are not worn.
• Harmful emissions of wood dust when the machine is used in
closed rooms. Always use supplementary dust extraction.
• Always remove the plug from the mains socket before
making any adjustments or maintenance, including changing
the bit.
• Contact with the bit.
• Reaching into the housing whilst the tool is running and
making contact with the bit.
• Kickback of workpiece and parts of workpiece.
• Bit fracture.
• Catapulting of faulty pieces from the bit.
• Do not use bits that are deformed or cracked.
• Always remove the plug from the mains socket before
making any adjustments or maintenance, including changing
the bit and setting the depth of cut.
(power
Contents of carton
The router is supplied with the following accessories as
standard:
• 2 Collets 1/4” (6.35mm), 1/2” (12.75mm)
• Parallel guide with dust extraction adaptor
• Dust extraction adaptor
• Template guide
• Wrench
• Dust cover
Unpacking
Due to modern mass production techniques, it is unlikely that
your GMC Power Tool is faulty or that a part is missing. If you
find anything wrong, do not operate the tool until the parts have
been replaced or the fault has been rectified. Failure to do so
could result in serious personal injury.
Assembly
The GMC Electric Router is packed, fully assembled except for
the dust extraction adaptor and parallel and template guide.
6
Page 7
Know your product
1. Left handle
2. Right handle
3. Variable speed dial
4. Depth gauge
5. Depth gauge
locking knob
6. Depth adjustment
7. Depth lock lever
8. 8-Position turret stop
9. On/off trigger switch
10. Lock-on button
11. Spindle lock button
12. Collet nut
13. Base plate
14. Dust extraction adaptor
15. Parallel guide
locking knob (x2)
16. Template guide
17. Parallel guide
18. Wrench
19. Dust cover
20. Micrometer depth adjustment
21. Dust extraction tube
22. Dust cover locking latch
23. Micrometer fence adjustment
24. Dust extraction tube lock
25. Parallel guide dust
extraction adaptor
14
20
3
1
7
2
10
9
6 5
12
4
23
11
15
2213
8
17
25
16 14 19 18
24 21
7
Page 8
Installing and removing collets
CAUTION. Always ensure that the router is switched off and
unplugged from the mains supply before installing or removing
a collet.
Depending on the size of the router bit the collet may need to be
changed to allow use of larger or smaller diameter router bits.
1. Depress and hold the spindle
lock button to stop the spindle
from turning.
2. Whilst holding the spindle lock
button loosen the collet nut (12)
by rotating it using the wrench
provided.
3. Remove the collet nut followed
by the collet.
3 3
4. Install the new collet into the assembly; this is sometimes
easier if the router is plunged to its full depth.
5. Install the collet nut and tighten
by hand.
6. Firmly tighten the collet nut by
depressing and holding the
spindle lock button and then
tightening the collet nut using the
wrench provided.
WARNING. Do not tighten the
collet nut without a bit in place or
you may break the centre piece of the collet.
2
6
Installing and removing router bits
CAUTION. Always ensure that the router is switched off and
unplugged from the mains supply before installing or removing
a router bit.
NOTE. Ensure the router bit being used has the correct shank
size matching the inserted collet, that is a 1/2” router bits with
the 1/2” collet. Never use the incorrect router bit in a collet of the
wrong size, this can be very dangerous.
1. Loosen the collet nut (12) by depressing and holding the
spindle lock button (11) and then rotating the collet nut.
2. Insert the router bit ensuring that the shaft of the bit goes all
the way into the collet.
2 3
3. Tighten the collet nut assembly by depressing and holding the
spindle lock button and then tightening the collet nut.
CAUTION. Ensure the bit is firmly secured before commencing
operation.
Adjusting the cutting depth
CAUTION. Always ensure that
the router is switched off and
unplugged from the mains supply
before adjusting the depth of cut.
1. Place the machine on a flat
surface and loosen the depth
gauge locking knob (5).
1
8
Page 9
2. Allow the depth gauge (4) to
make contact with the turret stop
(8).
3. Loosen the depth lock lever (7)
and lower the machine body until
the router bit just touches the flat
surface. Tighten the depth lock
lever to maintain the position
of the bit just touching the flat
surface.
3 3
4. Take note of the measurement on the depth label.
5. Raise the depth gauge (4) and tighten using the depth gauge
locking knob (5). The difference in distance between the new
measurement and the original measurement will be equivalent
to the depth of cut. Use the depth adjustment (6) to set the
cutting depth. The micrometer depth adjustment (20) can be
used for precision setting. One complete turn of the micrometer
depth adjustment represents 1mm.
5
6. Loosen the depth lock lever (7) and raise the machine body.
7. When making a subsequent cutting operation, the final depth of
2
cut will be reached when the depth gauge (4) touches the turret
stop (8).
8. The depth turret stop (8) has
eight steps. By rotating the depth
turret stop it is possible to quickly
and easily set the depth at eight
different levels. This procedure is
particularly useful when you wish
to make a deep cut in a number
of stages.
Variable speed control
The variable speed dial (3) is located on the right hand side near
the power cord.
1. Adjust the variable speed dial
(3) to suit different working
materials. The tool cuts quicker
and smoother at different speeds
when working in different woods
or in plastic or aluminium.
2. Turn the dial to a higher number
for faster speed, turn the dial to
a lower number to reduce the
speed.
3. Determine the optimum speed by making a trial cut in a scrap
piece of material.
NOTE. Using the correct speed for the job increases the life of
5
the bit.
Using the parallel guide
The parallel guide (17) is an
effective aid to cutting in a straight
line when chamfering or grooving.
1. Loosen the parallel guide locking
knobs (15).
8
1
1
9
Page 10
2. Feed the bars on the parallel
guide through the holes in the
router base plate (13) on the right
hand side of the router in the
feed direction. This will assist in
keeping the guide flush with the
side of the work piece.
3. Adjust the distance
between the router bit
and parallel guide by
moving the guide until it is
at the correct distance.
4. Tighten the parallel guide
locking knobs (15) to hold
the parallel guide in position.
5. It is possible to make
fine adjustments to the
distance between the parallel
guide and the router bit,
by loosening the centre lock
on the guide and turning
knob (23). One complete
turn of the knob is equivalent
to 1.5mm.
6. Tighten the centre lock on the
guide when you have made
your fine adjustment.
NOTE. If the distance between
the side of the work piece and
the cutting position is too wide,
or the side of the work piece is
not straight, firmly clamp a straight
board to the work piece and use
this as a guide against the router
base.
Dust extraction
2
There are three different ways of connecting the router to a
dust extraction system or to a household vacuum cleaner
nozzle allowing the dust to be efficiently removed as the tool
is used.
• Method 1 (when using
the parallel guide and
cutting a shape on the edge
3
4
6
of a workpiece)
Connect the dust extraction
adaptor (25) to the parallel guide.
A vacuum system can then be
connected to adaptor.
• Method 2 (when connecting
a vacuum system to the top
of the router)
Insert the dust extraction adaptor
(14) in the hole in the router
housing above the dust extraction
tube (21).
Ensure that the dust extraction
tube is in its lowest position and is
locked into place with lock (24).
Connect a vacuum system
to the adaptor.
• Method 3 (when connecting a
vacuum system to the base plate
of the router)
Unlock dust extraction tube, raise
the tube to its highest position
and lock it in place with lock (24).
Insert the dust extraction adaptor
in the hole in the base plate under
the dust extraction tube.
Connect a vacuum system to the adaptor.
CAUTION. When working on metal surfaces, do not use any
dust extraction system such as a vacuum cleaner. Sparks can
ignite the dust.
10
Method 1
Method 2
Method 3
Page 11
In all three methods it is necessary to add the dust cover (19) in
Router Base
Template
Guide
Template
Workpiece
Collet
Nut
the hole in the base plate under the spindle and to lock it in place
with the locking latch (22).
NOTE. With the dust cover in place it is not possible to use a
router bit with a cutting diameter greater than 27.4mm (1”).
Using the template guide
The template guide can be used in
various ways:
• Producing duplicates of a
particular design of an
original shape.
• In conjunction with a template,
producing decorative features.
• Repetitive cutting shapes.
If you wish to make your own templates it is best to use a
hardwood such as plywood. Use a piece that is just thicker than
the depth of the template guide. Allow for the thickness of the
guide in your template to ensure that the work piece is cut to the
correct size.
1. To attach the template guide (16)
turn the router upside down and
remove the two fixing screws in
the centre of the router base.
2. Insert the template guide into the
base of the router and secure
using the two fixing screws
supplied.
Switching on and off
CAUTION. Before plugging in the tool always check that the
trigger switch engages and disengages properly.
1. First set up the work so you are ready to cut your wood.
2. Plug the router into the mains socket.
3. Press the on/off trigger switch (9) to turn on the router.
4. To switch off, just release the the On/Off switch (9).
5. If you require the router to run
continually without having to continue
to apply pressure to the trigger
switch, depress the lock-on button
(10) to lock the trigger switch on.
6. The router will now run in the
‘locked-on’ condition.
7. If the switch is in the ‘locked-on’
position depress the on/off trigger
switch and then release the switch the router will stop.
Making a cut
Your router can be used to make specialty cuts and shapes in
the surface and on the edge of wood. It accepts a wide range
of bits that are each designed for a specific cut or shape.
Make all your adjustments as described in the previous sections.
1. Insert and secure your router bit.
2. Adjust the height as required for the application.
3. Place the base plate (13) on the work piece ensuring that the
bit is not in contact with the material to be cut.
4. Connect the router to the
power supply.
11
5
21
Page 12
5. Turn the router on. Ensure you
have a firm grip on both handles.
Wait for the bit to attain full speed.
6. Lower the router body and lock
it in position at the desired
depth of cut.
7. Move the tool over the work piece
surface, keeping the base plate
flush and advancing smoothly until
cutting is complete.
6
Working hints for your router
DO NOT use the curved part of the router base against a simple
guide piece.
• Place the base plate (13) on the work piece ensuring that the
bit is not in contact with the material to be cut.
• Connect the router to the power supply.
• Turn the router on and wait for the bit to attain full speed.
Please refer to the section “SWITCHING ON AND OFF”.
• Feed the router so that the bit turns into the work, not away
from it.
• Move the router over the work piece surface, keeping the base
plate flush and advancing smoothly until cutting is complete.
• Keep the cutting pressure constant, taking care not to overload
the router causing the motor to slow excessively.
• When edge cutting, the work piece surface should be on the
left side of the bit in the feed direction.
• On very hard woods or problem materials it may be necessary
to make more than one pass at progressive settings until the
desired depth of cut is achieved.
• Moving the router too fast may cause a poor quality of cut and
can damage the bit or the motor.
• Moving the router too slowly may burn or mar the cut.
• The proper feed rate will depend on the bit size, the type of
material being cut and the depth of the cut. Practice first on a
scrap piece of material to gauge the correct feed rate and the
cut dimensions.
• Always switch off and wait until the bit has come to a complete
standstill before removing the router from the work piece.
CAUTION. Always use two hands to hold the router. Where
possible, clamp the work piece to the bench.
CAUTION.When using this router to cut flat panels such as
kitchen work surfaces, before joining please ensure that you use
an appropriate jig together with the correct guide bush. DO NOT
use the curved part of the router base against a simple guide
piece.
Maintenance
Regularly check that all the fixing screws are tight. They may
vibrate loose over time.
Keep the tool’s air vents unclogged and clean at all times.
Regularly check to see if any dust or foreign matter has entered
the grills near the motor and around the switches. Use a soft
brush to remove any accumulated dust. Wear safety glasses to
protect your eyes whilst cleaning.
Re-lubricate all moving parts at regular intervals.
If the body of the tool needs cleaning, wipe it with a soft damp
cloth. A mild detergent can be used but nothing like alcohol, petrol
or other cleaning agent.
Never use caustic agents to clean plastic parts.
CAUTION. Water must never come into contact with the tool.
Power cord maintenance
If the supply cord needs replacing, the task must be carried out
by the manufacturer, the manufacturer’s agent, or an authorised
service centre in order to avoid a safety hazard.
12
Page 13
131415
Page 14
Page 15
Page 16
Carefully read the entire Instruction Manual
before using this product.
Before returning this product for a Warranty Claim or any other reason
Please Call 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
When you make your call, please have the following information at hand:
GMC Product Type GMC Product Code
GMC Service Engineer will take your call and, in most cases, will be able to
A
solve your problem over the phone.
You are welcome to use this phone-in service to make suggestions or give
comments about any GMC product.
With continuing product development changes may have occurred which render
the product received slightly different to that shown in this instruction manual.
The manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
Helpline 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
The GMC 777
GMC
Save this Manual for future reference
GMC Head Office:
45-55 South Centre Road, Melbourne Airport, Victoria, Australia 3045
Telephone (03) 8346 1100 Fax (03) 8346 1200
Helpline operates from 7am to 7pm, 7 days a week (EST). This allows you to contact
directly with any queries and technical questions you have regarding products.
Loading...