Page 1
INSTRUCTION MANUAL
LSSCR
041 22 2 ED4 PS
• Melbourne • Perth • Auckland • Hong Kong • Shanghai
• Taipei • New York • Verona • London • Paris
405mm Variable
Speed Scroll Saw
with Laser Line Generator*
Page 2
2
Contents
Introduction 3
Environmental protection 3
Description of symbols 3
Specifications 3
Safety rules for laser lights 4
General safety instructions 4
Additional safety rules for scroll saws 5
Accessories 6
Unpacking 6
Assembly 6
Know your product 7
Mounting the saw to a workbench 8
Blades 8
Selecting the correct blade 8
Removing blades 8
Installing blades 9
Setting the table for horizontal or bevel cutting 9
Aligning the degree scale pointer 10
Turning on and off 10
Adjusting the sawdust blower 10
Adjusting the LED light 10
Adjusting the laser line 11
Adjusting the speed 11
Selecting the correct speed 11
Scroll saw operation 11
Locking the scroll saw 12
Using the REDEYE® laser line generator system 12
Maintenance 13
Oiling the arm bearings 13
Cleaning 13
General inspection 13
Repairs 13
Full 2 Years Home Use Warranty
Whilst every effort is made to ensure your complete
satisfaction with this tool, occasionally, due to the mass
manufacturing techniques, a tool may not live up to our
required level of performance and you may need the
assistance of our service department.
This product is warranted for a 2-year period for home
domestic use from the date of the original purchase. If
found to be defective in materials or workmanship, the
tool or the offending faulty component will be replaced
free of charge with another of the same item. A small
freight charge may apply.
The warranty replacement unit is only made available by
returning the tool to the place of purchase with a
confirmed register receipt. Proof of purchase is essential.
We reserve the right to reject any claim where the
purchase cannot be verified.
This warranty does not include damage or defects to the
tool caused by or resulting from abuse, accidents,
alterations or commercial or business use.
It also does not cover any bonus accessories unless the
tool is a GMC Platinum Professional model.
Please ensure that you store your receipt in a safe place
.
Conditions apply to the above warranty.
If you need direction of what constitutes a free of
charge warranty claim, please review the guide given on
the rear of the Receipt Holder. An indication is given as
to the types of claim that are permissible, and those
that are not.
Page 3
3
WARNING. It may be more difficult to see the laser line
in conditions of bright sunshine and on certain surfaces.
Symbols
The rating plate on your tool may show symbols. These
represent important information about the product or
instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
Conforms to relevant
safety standards.
Specifications
Nominal voltage: 230–240Vac ~ 50Hz
Power: 200W
Speed: 400–1600 SPM
Depth of Cut: 50mm
Stroke Length: 15mm
Blade Length: 127mm
Blade Change: Tool-free
Bevel Angle: 0° to 45° left and right
Throat Depth: 405mm
Tool Weight: 14.2kg
Laser class: I
Laser wavelength: 650nm
Laser output power: ≤1mW
Dear Customer
If you require any help with your product, whether it
is a Warranty claim, spare part or user information,
please phone our Help Line for an immediate response.
Phone 1300 880 001 in Australia or 0800 445 721 in
New Zealand.
Introduction
Your new GMC power tool will more than satisfy your
expectations. It has been manufactured under stringent
GMC Quality Standards to meet superior performance
criteria.
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years of
dependable service
.
CAUTION.
Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings
.
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate
.
Environmental protection
Recycle unwanted materials instead of
disposing of them as waste. All tools, hoses
and packaging should be sorted, taken to
the local recycling centre and disposed of
in an environmentally safe way.
Page 4
4
Safety rules for laser lights
The laser light/laser radiation used in the GMC REDEYE®
system is Class 1 with maximum 1mW and 650nm
wavelengths. These lasers do not normally present an
optical hazard, although staring at the beam may cause
flash blindness.
Warning. Do not stare directly at the laser beam. A
hazard may exist if you deliberately stare into the beam,
please observe all safety rules as follows;
• The laser shall be used and maintained in accordance
with the manufacturer’s instructions.
• Never aim the beam at any person or an object other
than the work piece.
LASER LIGHT. LASER RADIATION
Do not stare into beam.
Only turn laser beam on when tool
is on work piece. Class 1 laser product
• The laser beam shall not be deliberately aimed at
personnel and shall be prevented from being directed
towards the eye of a person for longer than 0.25s.
• Always ensure the laser beam is aimed at a sturdy work
piece without reflective surfaces. i.e. wood or rough
coated surfaces are acceptable. Bright shiny reflective
sheet steel or the like is not suitable for laser use as
the reflective surface could direct the beam back at the
operator.
• Do not change the laser light assembly with a different
type. Repairs must only be carried out by the laser
manufacturer or an authorised agent.
CAUTION: Use of controls or adjustments or performance
of procedures other than those specified herein may result
in hazardous radiation exposure.
Please refer to the relevant Australian standards, AS 2397
and AS/NZS2211 for more information on Lasers.
General safety instructions
To use this tool properly, you must observe the safety
regulations, the assembly instructions and the operating
instructions to be found in this Manual. All persons who
use and service the machine have to be acquainted with
this Manual and must be informed about its potential
hazards. Children and infirm people must not use this
tool. Children should be supervised at all times if they
are in the area in which the tool is being used. It is
also imperative that you observe the accident prevention
regulations in force in your area. The same applies for
general rules of occupational health and safety.
Warning. When using power tools, basic safety
precautions should always be taken to reduce the risk of
fire, electric shock and personal injury. Also, please read
and heed the advice given in the additional important
safety instructions.
1. Keep the work area clean and tidy. Cluttered work
areas and benches invite accidents and injury.
2. Consider the environment in which you are working.
Do not use power tools in damp or wet locations.
Keep the work area well lit. Do not expose power tools
to rain. Do not use power tools in the presence of
flammable liquids or gases.
3. Keep visitors away from the work area. All visitors
and onlookers, especially children and infirm persons,
should be kept well away from where you are working.
Do not let others in the vicinity make contact with the
tool or extension cord.
4. Store tools safely. When not in use, tools should be
locked up out of reach.
5. Do not force the tool. The tool will do the job
better and safer working at the rate for which it was
designed.
6. Use the correct tool for the job. Do not force small
tools or attachments to do the job best handled by a
heavier duty tool. Never use a tool for a purpose for
which it was not intended.
Page 5
5
7. Dress correctly. Do not wear loose clothing or
jewellery. They can be caught in moving parts. Rubber
gloves and non-slip footwear are recommended when
working outdoors. If you have long hair, wear a
protective hair covering.
8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also
required if the sanding operation creates dust.
9. Do not abuse the power cord. Never pull the cord to
disconnect the tool from the power point. Keep the
cord away from heat, oil and sharp edges.
10. Secure the work piece. Use clamps or a vice to hold
the work piece. It is safer than using your hand and
frees both hands to operate the tool.
11. Do not overreach. Keep your footing secure and
balanced at all times.
12. Look after your tools. Keep tools sharp and clean for
better and safer performance. Follow the instructions
regarding lubrication and accessory changes. Inspect
tool cords periodically and, if damaged, have them
repaired by an authorised service facility. Inspect
extension cords periodically and replace them if
damaged. Keep tool handles dry, clean and free from
oil and grease.
13. Disconnect idle tools. Switch off the power and
disconnect the plug from the power point before
servicing, when changing accessories and when the
tool is not in use.
14. Remove adjusting keys and wrenches. Check to see
that keys and adjusting wrenches are removed from
the tool before switching on.
15. Avoid unintentional starting. Always check that the
switch is in the OFF position before plugging in the
tool to the power supply. Do not carry a plugged in
tool with your finger on the switch.
16. Use outdoor rated extension cords. When a tool
is used outdoors, use only extension cords that are
intended for outdoor use and are so marked.
17. Stay alert. Watch what you are doing. Use common
sense. Do not operate a power tool when you are
tired.
18. Check for damaged parts. Before using a tool,
check that there are no damaged parts. If a part is
slightly damaged, carefully determine if it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, proper mounting and any other
conditions that may affect the operation of the tool.
A part that is damaged should be properly repaired
or replaced by an authorised service facility, unless
otherwise indicated in this Instruction Manual.
Defective switches must be replaced by an authorised
service facility. Do not use a tool if the switch does
not turn the tool on and off correctly.
19. Guard against electric shock. Prevent body contact
with grounded objects such as water pipes, radiators,
cookers and refrigerator enclosures.
20. Use only approved parts. When servicing, use only
identical replacement parts. Use an authorised service
facility to fit replacement parts.
Additional safety rules for scroll saws
• Do not alter or misuse the tool. These tools are
precision built. Any alteration or modification not
specified is misuse and may result in dangerous
conditions.
• For your own safety, do not operate your scroll saw until
it is completely assembled and installed according to
the instructions and until you have read and understood
all of the instructions.
• Your scroll saw must be bolted securely to a stand or
work bench. In addition, if there is any tendency for the
scroll saw to tip over or move during certain operations,
such as cutting long, heavy boards, bolt your scroll saw
stand or workbench to the floor.
Page 6
6
• This scroll saw is intended for indoor use only.
• To avoid being pulled into the blade, do not wear loose
fitting gloves, loose clothing, neck ties or jewellery. Tie
back long hair and roll long sleeves above elbows.
• Do not cut pieces too small to hold by hand. When
making a small cutout always secure the workpiece to a
scrap piece of plywood with double sided tape. This way
the work is supported and your fingers are away from
the blade.
• Never turn your scroll saw on before clearing the table
of all objects (tools, scraps of wood, etc.) except for the
workpiece.
• Avoid awkward hand positions where a sudden slip
could cause a hand to move into the blade.
• Always adjust the drop foot to just clear the workpiece
to protect the operator, keep blade breakage to a
minimum and provide maximum support for the blade.
• Always adjust blade tension correctly.
• The scroll saw should cut on the down stroke. Always
make sure blade teeth are oriented downward towards
the table.
• When cutting a large piece of material make sure it is
supported at table height.
• Hold the work firmly against the table.
• Do not feed the material too fast while cutting. Only
feed the material fast enough so that the blade will cut.
• Use caution when cutting off material which is irregular
in cross section as it could pinch the blade before the
cut is completed. A piece of moulding, for example,
must lay flat on the table and not be permitted to rock
whilst being cut.
• Use caution when cutting off round material such as
dowel rods or tubing. They have a tendency to roll while
being cut causing the blade to bite.
• Never leave the scroll saw running unattended. Always
turn the saw off, make sure that it has come to a
complete stop, and then remove plug from the power
supply before leaving the work area.
• Do not perform layout, assembly or setup work on the
table while the cutting tool is operating.
• Turn saw off and remove plug from power supply outlet
before installing or removing blades.
Wear safety goggles
Wear ear protection
Wear a breathing mask
Accessories
The GMC LSSCR Scroll Saw is supplied with the following
accessories as standard:
• 15 TPI saw blade
• 18 TPI saw blade
• Allen key
• Instruction manual
• Receipt holder
Unpacking
Due to modern mass production techniques, it is unlikely
that your GMC Power Tool is faulty or that a part is
missing. If you find anything wrong, do not operate the
tool until the parts have been replaced or the fault has
been rectified. Failure to do so could result in serious
personal injury.
The scroll saw you have purchased is ideal for numerous
projects including making toys, puzzles, games, artwork
and jewellery, and due to its cutting capacity is a handy
do-it-yourself tool. It cuts wood up to 50mm thick as well
as plastics.
Assembly
The GMC Scroll Saw is packed fully assembled.
Page 7
7
Know your product
Before using the tool, familiarise yourself
with all the operating features and
safety requirements.
Use the tool and accessories only for
the applications intended. All other
applications are expressly ruled out.
1. On/off switch / variable speed dial
2. Laser light on/off switch
3. LED light on/off switch
4. Laser aperture
5. Laser line alignment knob
6. Sawdust blower tube
7. LED light tube
8. Drop foot
9. Drop foot locking knob
10. Table
11. Table insert
12. Blade tension lever
13. Blade adapters
14. Blade adapter knobs
15. Blade
16. Bevel adjustment scale
17. Table lock knob
18. Blade storage compartment
13
11
14
4
7
8
10
17
15
5
16
1 2 3 1412
13
6
9
18
Page 8
8
Mounting the saw to a workbench
It is recommended that the scroll saw is secured to a work
bench to gain maximum stability and prevent noise and
vibration.
1. Using the base of the scroll saw as a template mark
the holes on the workbench through the holes in the
casting.
2. Drill the holes through the workbench using an 8mm
drill bit.
3. Bolt the saw to the workbench using bolts, washers
and nuts.
Note. The fasteners are not supplied with the machine.
Note. A soft foam pad or carpet (not supplied) can be
placed between the scroll saw and the work bench to
further reduce noise and vibration.
Blades
The scroll saw accepts 127mm pin type and flat blades.
A flat blade adapter is not required.
Selecting the correct blade
1. The scroll saw accepts a wide variety of blade widths
and thicknesses for cutting wood and other wood
based materials.
2. The blade width, thickness, and number of teeth per
inch will be determined by the material and size of the
radius being cut.
3. Select a blade that allows at least three (3) teeth to
be in contact with the workpiece at all times.
4. Very fine, narrow blades should be used for curve
cutting in thin wood (6mm or less).
5. To cut thicker wood, use wider blades with fewer teeth
per inch.
6. When cutting wood thicker than 25mm, guide the
workpiece into the blade slowly and take care not to
bend or twist the blade whilst cutting.
7. Most blade packages state the size or thickness of
wood which that blade is intended to cut, and the
radius (size of curve) which can be cut with that blade.
8. Wider blades cannot cut curves as tight or small as
thinner blades.
9. This saw uses 127mm long pin type and flat blades.
10. Blades wear faster when:
a. Cutting plywood which is very abrasive
b. Cutting wood that is thicker than 19mm
c. Cutting hardwood
d. Side pressure is placed on the blade
Removing blades
Caution. Always ensure that
the saw is switched off and
unplugged from the mains
supply before removing or
installing a blade.
1. Lift up the blade tension
lever (12) to reduce the
blade tension.
2. Remove the table insert
(11) by raising it with a
screwdriver.
3. Loosen the upper and lower
blade adapter knobs (14)
4. Remove blade from the
upper and lower blade
adapters (13).
Page 9
9
Installing blades
Caution. Always ensure that the saw is switched off and
unplugged from the mains
supply before removing or
installing a blade.
1. Lift up the blade tension
lever (12) to reduce the
blade tension.
2. Remove the table insert
(11) by raising it with a
screwdriver.
3. Loosen the upper and
lower blade adapter
knobs (14). Ensure that
the slots on the upper
and lower blade adapters
are wider than the
thickness of the blade.
4. In order to cut effectively
and avoid uncontrollable
lifting of the workpiece,
the teeth of the scroll
saw blade must always
point in a downward
direction.
5. Insert the blade in the
lower blade adapter and
tighten the blade adapter
knob.
6. Press the upper arm
down and insert the top
part into the upper blade
adapter and tighten the
blade adapter knob.
7. Lower the blade tension
lever to secure the blade
in position.
8. If the tension is too tight
when lowered, lift the blade tension lever back up
and turn it in an anti-clockwise direction to loosen
the blade tension.
9. If the tension is too loose when lowered, lift the
blade tension lever back up and turn it in a clockwise
direction to tighten the blade tension.
10. Replace the table insert.
Setting the table for horizontal
or bevel cutting
Caution. Always ensure that the saw is switched off and
unplugged from the mains supply before making any
adjustments.
1. Loosen the table lock
knob (17) to allow the
saw table to be tilted
to the left and right.
The table can be locked
at any angle from a
0º horizontal cutting
position up to a 45º
angle both to the left and
right for bevel cutting.
2. A bevel adjustment scale (16) is positioned under
the work table to assist in setting the appropriate
table angle for bevel cutting. When greater precision
is required, make a practice cut first and then adjust
the table as necessary for your requirements.
Note. When bevel cutting, the drop foot (8) can be
tilted so it’s parallel to the table and rests flat against
the workpiece. To tilt the drop foot, loosen the Allen
screw at the front of the drop foot assembly and then
tilt the foot so that it’s parallel to the table, re-tighten
the Allen screw to secure the drop foot in place.
Page 10
10
Aligning the degree scale pointer
1. Loosen the table lock knob (17) and position the
table so that it is at a right angle to the blade.
2. Place a small square on the table next to the blade
to check if the table is at a 90º angle to the blade.
If adjustment is needed, change the bevel angle until
the table is at approximately 90º to the blade and
securely tighten the table lock knob.
3. Loosen the 2 screws holding the degree scale pointer
and move the pointer to the 0º position. Securely
tighten the screws.
Note. The degree scale is a convenient guide but should
not be relied upon for precision. Always make a practice
cut in scrap wood to determine if your angle settings
are correct.
Turning on and off
1. To turn on the scroll saw
lift the on/off switch (1).
2. To turn off the scroll saw
push the on/off switch
(1) down.
Adjusting the
sawdust blower
Your scroll saw features a
sawdust blower (6) to help
keep the work area clean for
more accurate scroll cuts.
For best results always direct
air flow from the blower
tube at the blade and
workpiece.
1. To adjust move tube to the correct position.
Adjusting the LED light
The LED light will illuminate the work area for greater
visibility of the cutting line.
1. To turn on the LED light press the LED light button
(3) on the control panel.
2. To adjust the direction of the light move the tube to
the most suitable position.
Note. The LED light will not function if the saw is not in
the ‘on’ position.
Page 11
11
Adjusting the laser line
1. To adjust the laser beam first turn on the scroll saw
using the on/off switch (1)
2. To adjust the laser line turn the laser line alignment
knob (5) in an anti-clockwise direction to loosen
it and then move it to the left or right until the
laser line is in line with the blade. Turn the laser
line alignment knob (5) in a clockwise direction to
tighten it.
3. Turn off the scroll saw
Adjusting the speed
The speed can be adjusted to suit the work piece being
cut. The variable speed dial (1) is located at the top of
the saw for convenient adjustment of the speed.
1. Turn the saw on by lifting the on/off switch (1).
2. Turn the dial in a clockwise direction for a faster
speed and in an anti-clockwise direction to reduce
the speed.
3. Determine the optimum speed by making a trial cut
in a scrap piece of material.
Note. Using the correct speed for the job increases the
life of the saw blade.
Selecting the correct speed
The below table shows the most appropriate blade
and speed to be used for different materials and
applications.
Scroll saw operation
1. Ensure that the table insert is in place and flush with
the table.
2. To start the saw lift up the on/off switch (1).
3. Adjust the speed to suit the work piece being cut.
4. To begin the cut guide the wood into the moving saw
blade, the blade teeth cut only on the down stroke.
Blade Teeth
per Inch
Width Thickness Strokes per
Minute
Material and Application
10 2.8mm 0.5mm 1200–1600 Hard and soft woods from 5mm to 50mm thick
Plastics, paper, felt
15 2.8mm 0.5mm 600–1200 Wood, plastics, extremely thin cuts in materials 2.5mm to
13mm thick
18 2.4mm 0.3mm 400–600 Tight radius work in thin materials 2.5mm to 3mm thick.
Wood, veneer, fiber, plastic.
Page 12
12
5. The saw will not cut wood by itself, you allow the
saw to cut wood by guiding the wood into the blade
as it moves.
6. The drop foot (8) should always be lowered until it
just rests on top of the work piece to prevent your
work piece from lifting during operation but not so
much that the workpiece drags. To lower or raise the
drop foot loosen the drop foot locking knob (9) and
position the drop foot so it rests on top of the work
piece. Retighten the drop foot locking knob.
6. Ensure that you feed the wood into the blade slowly
because the teeth of the blade are very small and
they can only remove wood when they are on the
down stroke.
7. The blade will flex backwards when applying feed
pressure. Too much feed pressure will cause blade
breakage.
8. Best results are achieved when cutting wood less
than 25mm thick.
9. When cutting wood thicker than 25mm, the user
must feed the wood into the blade very slowly,
increase blade tension and take extra care not to
bend or twist the blade while cutting in order to
maximise blade life.
10. Teeth on scroll saw blades wear quickly and as a
result must be replaced frequently for best cutting
results. Scroll saw blades generally stay sharp for 30
minutes to 2 hours of cutting.
11. Once finished push the on/off switch down to turn
off the saw and unplug the tool from the power
point to prevent unauthorised use.
Locking the scroll saw
The on/off switch features a
locking peg that can be used
to help prevent unauthorised
use.
1. Slide a padlock through the
locking peg and engage it,
this will prevent the on/off
switch from being lifted
when the tool is left unattended.
Using the REDEYE® laser line generator
system
Warnings. Do not stare directly at the laser beam.
Never aim the beam at any person or an object other
than the work piece.
Do not deliberately aim the beam at personnel and
ensure that it is not directed towards the eye of a
person for longer than 0.25s.
Always ensure the laser beam is aimed at a sturdy work
piece without reflective surfaces, i.e. wood or rough
coated surfaces are acceptable. Bright shiny reflective
sheet steel or the like is not suitable for laser use as
the reflective surface could direct the beam back at the
operator.
1. Mark the line of cut on the work piece.
2. To start the saw lift up the on/off switch (1).
3. Adjust the speed to suit the work piece being cut.
4. Switch on the laser beam using the laser light on/off
switch (2).
5. Line up the laser line with the line on the work piece
6. To begin the cut guide the wood into the moving saw
blade.
7. Switch off the laser beam on completion of the cut.
8. Once finished push the on/off switch down to turn
off the saw and unplug the tool from the power point
to prevent unauthorised use.
Page 13
13
Maintenance
Warning. Always ensure that the tool is switched off
and the plug is removed from the power point before
making and adjustments or maintenance procedures.
An occasional coat of paste wax on the work table will
allow the wood being cut to glide smoothly across the
work surface.
Oiling the arm bearings
The saws arm bearings should be lubricated after every
50 hours of use. Ensure plug is removed from the mains
power supply.
1. Turn the saw on its side.
2. Squirt a generous amount of SAE 20 oil around the
shaft end and bronze bearings.
3. Let the oil soak in overnight in this position.
4. Next day repeat the above procedure for the opposite
side of the saw.
Cleaning
1. Keep the tool’s air vents unclogged and clean at all
times.
2. Remove dust and dirt regularly. Cleaning is best done
with a brush or a rag.
3. Re-lubricate all moving parts at regular intervals.
4. Never use caustic agents to clean plastic parts.
Caution. Do not use cleaning agents to clean the plastic
parts of the tool. A mild detergent on a damp cloth is
recommended. Water must never come into contact with
the saw.
General inspection
Regularly check that all the fixing screws are tight. They
may vibrate loose over time.
Repairs
Only an authorised service centre should replace the
cordset or effect other repairs. If the cordset is damaged
or worn, have it repaired or replaced by an authorised
service centre.
Page 14
141516
Page 15
Page 16
Carefully read the entire Instruction Manual
before using this product.
Before returning this product for a
Warranty Claim or any other reason
Please Call 1300 880 001 (Australia)
or 0800 445 721 (New Zealand)
When you make your call, please have
the following information at hand:
• GMC Product Type • GMC Product Code
A GMC Service Engineer will take your call and, in
most cases, will be able to solve your problem over
the phone.
You are welcome to use this phone-in service to
make suggestions or give comments about any
GMC product.
With continuing product development changes may
have occurred which render the product received
slightly different to that shown in this instruction
manual. The manufacturer reserves the right to
change specifications without notice. Note:
Specifications may differ from country to country.
The GMC 777 Helpline operates from 7am to
7pm, 7 days a week (EST). This allows you
to contact GMC directly with any queries and
technical questions you have regarding
our products.
45–55 South Centre Road
Melbourne Airport
Victoria, Australia 3045
Tel: (03) 8346 1100 Fax: (03) 8346 1200
Save this Manual for future reference.
Loading...