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150W
DETAIL SANDER
KAT150B
INSTRUCTION MANUAL
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Black
Cyan
Magenta
Yellow
Code: KAT150B
Date: 060206 Edition: 05 Op: DCR
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Contents
Full 2 Years Home Use Warranty
Whilst every effort is made to ensure your complete
satisfaction with this tool, occasionally, due to the mass
manufacturing techniques, a tool may not live up to our
required level of performance and you may need the
assistance of our service department.
This product is warranted for a 2-year period for home
domestic use from the date of the original purchase. If
found to be defective in materials or workmanship, the tool
or the offending faulty component will be replaced free of
charge with another of the same item.
A small freight
charge may apply
.
The warranty replacement unit is only made available by
returning the tool to the place of purchase with a confirmed
register receipt. Proof of purchase is essential. We reserve
the right to reject any claim where the purchase cannot be
verified.
This warranty does not include damage or defects to the
tool caused by or resulting from abuse, accidents,
alterations or commercial or business use.
It also does not cover any bonus accessories unless the
tool is a GMC Platinum Professional model.
Please ensure that you store your receipt in a safe place.
Conditions apply to the above warranty
.
If you need direction of what constitutes a free of charge
warranty claim, please review the guide given on the rear
of the Receipt Holder. An indication is given as to the types
of claim that are permissible, and those that are not.
Warranty 2
Introduction 3
Description of symbols 3
Specifications 3
General safety instructions 4
Additional safety rules for sanders 5
Contents of carton 6
Unpacking 6
Assembly 6
Know your product 7
Switching on and off 8
Fitting sandpaper 8
Selecting the right grade
of sandpaper for the job 8
Sanding 9
Cleaning 9
Maintenance 9
Power cord maintenance 9
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Dear Customer
If you require any help with your product, whether it �
is a Warranty claim, spare part or user information,
�
please phone our Help Line for an immediate response.
Phone 1300 880 001 in Australia or
�
0800 445 721 in New Zealand.
Introduction
Your new GMC power tool will more than satisfy �
your expectations. It has been manufactured under
stringent GMC Quality Standards to meet superior
performance criteria.
You will find your new tool easy and safe to operate, �
and, with proper care, it will give you many years
�
of dependable service.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power
Tool. Take
special care to heed the Cautions and Warnings.
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
�
and operate.
Environmental protection
Recycle unwanted materials instead �
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way
.
Description of symbols
The rating plate on your tool may show symbols.
These represent important information about the
product or instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
Double insulated for additional protection.
Conforms to relevant standards
for electromagnetic compatibility.
Specifications
Voltage: 230 - 240V~ 50Hz
Input power: 150W
Idle speed (no load): 13000 OPM
Base area: Iron base shape
140 x 100mm
Paper type: Hook & loop
Weight: 1kg
Sound pressure level: 78 dB(A)
Replacement sandpaper can be purchased through your
local GMC dealer.
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General safety instructions
WARNING. When using power tools, basic safety
precautions should always be taken to reduce the risk of
fire, electric shock and personal injury. Also, please read
and heed the advice given in the additional important safety
instructions.
1. Keep the work area clean and tidy. Cluttered work
areas and benches invite accidents and injury.
2. Consider the environment in which you are working.
Do not use power tools in damp or wet locations. Keep
the work area well lit. Do not expose power tools to rain.
Do not use power tools in the presence of flammable
liquids or gases.
3. Keep visitors away from the work area. All visitors and
onlookers, especially children and infirm persons, should
be kept well away from where you are working. Do not
let others in the vicinity make contact with the tool or
extension cord.
4. Store tools safely. When not in use, tools should be
locked up out of reach.
5. Do not force the tool. The tool will do the job better and
safer working at the rate for which it was designed.
6. Use the correct tool for the job. Do not force small
tools or attachments to do the job best handled by a
heavier duty tool. Never use a tool for a purpose for
which it was not intended.
7. Dress correctly. Do not wear loose clothing or jewellery.
They can be caught in moving parts. Rubber gloves
and non-slip footwear are recommended when working
outdoors. If you have long hair, wear a protective hair
covering.
8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also
required if the drilling operation creates dust.
9. Do not abuse the power cord. Never pull the cord to
disconnect the tool from the power point. Keep the cord
away from heat, oil and sharp edges.
10. Secure the work piece. Use clamps or a vice to hold
the work piece. It is safer than using your hand and
frees both hands to operate the tool.
11. Do not overreach. Keep your footing secure and
balanced at all times.
12. Look after your tools. Keep tools sharp and clean for
better and safer performance. Follow the instructions
regarding lubrication and accessory changes. Inspect
tool cords periodically and, if damaged, have them
repaired by an authorised service facility. Inspect
extension cords periodically and replace them if
damaged. Keep tool handles dry, clean and free from
oil and grease.
13. Disconnect idle tools. Switch off the power and
disconnect the plug from the power point before
servicing, when changing accessories and when the
tool is not in use.
14. Remove adjusting keys and wrenches. Check to see
that keys and adjusting wrenches are removed from the
tool before switching on.
15. Avoid unintentional starting. Always check that the
switch is in the OFF position before plugging in the tool
to the power supply. Do not carry a plugged in tool with
your finger on the switch.
16. Use outdoor rated extension cords. When a tool
is used outdoors, use only extension cords that are
intended for outdoor use and are so marked.
17. Stay alert. Watch what you are doing. Use common
sense. Do not operate a power tool when you are tired.
18. Check for damaged parts. Before using a tool, check
that there are no damaged parts. If a part is slightly
damaged, carefully determine if it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage
of parts, proper mounting and any other conditions
that may affect the operation of the tool. A part that is
damaged should be properly repaired or replaced by an
authorised service facility, unless otherwise indicated in
this Instruction Manual.
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Defective switches must be replaced by an authorised
service facility. Do not use a tool if the switch does not turn
the tool on and off correctly.
19. Guard against electric shock. Prevent body contact
with grounded objects such as water pipes, radiators,
cookers and refrigerator enclosures.
20. Use only approved parts. When servicing, use only
identical replacement parts. Use an authorised service
facility to fit replacement parts.
WARNING. The use of an accessory or attachment, other
than those recommended in this Instruction Manual, may
present a risk of personal injury.
Additional safety rules for sanders.
WARNING. Remove the plug from the power socket before
carrying out any adjustment, servicing or maintenance,
including the changing of sandpaper.
• When fitting and changing sandpaper, always follow the
instructions.
• If possible, always use clamps or a vice to hold
your work.
• Make sure that the switch is off before you plug the
tool in.
• Do not over-reach, be sure of your footing and balance at
all times.
• Always wear eye and ear protection and use a dust mask.
• Only use good quality sandpaper.
• Do not force the sander; let the tool do the work at a
reasonable feed speed. Overloading will occur if too
much pressure is applied and the motor slows resulting
in inefficient sanding and possible damage to the
sander motor.
• Always switch off before you put the sander down.
• Disconnect the sander from the power supply when
it is not in use, before cleaning and when changing
sandpaper.
• Rags, cloths, cord, string and the like should never be left
around the work area.
• Do not continue to use worn, torn or heavily clogged
sanding sheets.
• Do not touch the moving sanding sheet.
Ensure that you have removed foreign objects such as nails
and screws from the work before commencing sanding.
WARNING. Before connecting a tool to a power source
(mains switch power point receptacle, outlet, etc.) be sure
that the voltage supply is the same as that specified on the
nameplate of the tool. A power source with a voltage greater
than that specified for the tool can result in serious injury to
the user, as well as damage to the tool. If in doubt, do not
plug in the tool. Using a power source with a voltage less
than the nameplate rating is harmful to the motor.
The tool must be used only for its prescribed purpose.
Any use other than those mentioned in this Manual will
be considered a case of misuse. The user and not the
manufacturer shall be liable for any damage or injury
resulting from such cases of misuse.
To use this tool properly, you must observe the safety
regulations, the assembly instructions and the operating
instructions to be found in this Manual. All persons who use
and service the machine have to be acquainted with this
Manual and must be informed about its potential hazards.
Children and infirm people must not use this tool. Children
should be supervised at all times if they are in the area in
which the tool is being used. It is also imperative that you
observe the accident prevention regulations in force in your
area. The same applies for general rules of occupational
health and safety.
The manufacturer shall not be liable for any changes made
to the tool nor for any damage resulting from such changes.
Even when the tool is used as prescribed it is not
possible to eliminate all residual risk factors. The following
hazards may arise in connection with the tool’s construction
and design:
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• Damage to the lungs if an effective dust mask is not worn.
• Damage to hearing if effective earmuffs are not worn.
• Always remove the plug from the mains socket before
making any adjustments or maintenance, including
changing the sandpaper.
Wear goggles
Wear earmuffs
Wear a breathing mask
Contents of carton
The GMC KAT150B SandKat Detail Sander is supplied with
the following accessories as standard:
• 10 Sandpaper sheets,
4 x 60 Grit, 4 x 120 Grit, 2 x 240 Grit
• Dust extraction adaptor
Unpacking
Due to modern mass production techniques, it is unlikely
that your GMC Power Tool is faulty or that a part is missing.
If you find anything wrong, do not operate the tool until the
parts have been replaced or the fault has been rectified.
Failure to do so could result in serious personal injury.
Assembly
The GMC KAT150B SandKat Detail Sander is packed,
fully assembled, ready for use. You need only to add the
appropriate sanding sheet and dust extraction adaptor if
necessary.
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Know your product
The sander is designed for sanding wood, metal, plastic and
similar materials. It is a finishing sander and should be used
only when giving a surface a final sanding. As the base is
reasonably small, the sander is suited for accessing tight
corners that larger sanders are unable to reach.
1. On/Off switch
2. Palm-grip handle
3. Platen
4. Dust extraction port
5. Dust extraction adapter
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2
5
4
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Switching on and off
1. With the cordset fitted to
a power point, switch the
sander on by pressing the
on/off switch (1) on the side
marked 1.
2. To turn off the sander, push
the on/off switch on the side
marked O.
Fitting sandpaper
1. Disconnect the sander from
the power supply.
2. Remove any dust or debris
from the hooks and loops of
the platen.
3. If you are using sandpaper
that has dust extraction holes
align the sandpaper holes
with the platen and press it
firmly in place to ensure a
good attachment.
CAUTION. Take care to
regularly clean out the build
up of dust on the platen
underneath the sandpaper and not to let the sandpaper
wear completely down before replacing it. Failure to observe
these two precautionary measures can lead to damage
to the hooks and loops on the platen and the sandpaper
will not attach properly. If the platen is damaged, it can be
replaced at an authorised service centre.
NOTE. Hook and loop platens are not a warranty item.
Selecting the right grade of sandpaper
for the job
1. Different grades of sanding paper can be purchased from
your local hardware store. Available grades are:
Coarse, Medium and Fine.
2. Use a coarse grit to sand down rough finishes, medium
grit to smooth the work and fine grit to finish off.
3. It is best to make a trial run on a scrap piece of material
to determine the optimum grades of sandpaper for a
particular job.
WARNING. Do not use the same sanding sheet for wood
and metal. Metal particles become embedded in the
sandpaper and will scour a wooden surface.
WARNING. Take care to regularly clean out the build up of
dust on the platen underneath the sandpaper and not let
the sandpaper wear completely down before replacing it.
Failure to observe these two precautionary measures can
lead to damage to the platen.
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Sanding
1. The sander can be used for most sanding operations
on materials such as wood, plastic, metal and painted
surfaces.
2. Wear safety goggles a dust mask and ear muffs.
3. Switch the sander on whilst it is resting on the
workpiece. Take care to hold the whole area of the
platen on the work.
4. Move the sander over the surface of the work in a circular
motion with an even, moderate pressure.
5. For a cleaner working
environment you can use the
dust extraction adaptor.
The dust extraction adaptor
(5) has a bayonet fitting,
insert it and twist to tighten,
then attach it to a dust
extraction unit.
CAUTION. Where possible,
clamp smaller workpieces to the bench.
NOTE. If there are still scratches on your work after
sanding, try either of the following:
1. Go back to a coarser grit and sand the marks out before
recommencing with the original choice or,
2. Try using new sandpaper of the same grit to eliminate
the unwanted marks before progressing to a finer grit and
finishing the job.
Cleaning
1. Keep the tool’s air vents unclogged and clean at all times.
2. Remove dust and dirt regularly. Cleaning is best done
with a rag.
3. Never use caustic agents to clean plastic parts.
CAUTION. Do not use cleaning agents to clean the plastic
parts of the sander. A mild detergent on a damp cloth is
recommended. Water must never come into contact with
the sander.
Maintenance
All the bearings are sealed ball bearings, lubricated for life,
and require no maintenance.
Regularly check that all the fixing screws are tight. They
may vibrate loose over time.
Power cord maintenance
If the supply cord needs replacing, the task must be carried
out by the manufacturer, the manufacturer’s agent, or an
authorised service centre in order to avoid a safety hazard.
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Carefully read the entire Instruction Manual
before using this product.
Before returning this product for a Warranty Claim or any other reason
Please Call 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
When you make your call, please have the following information at hand:
GMC Product Type GMC Product Code
A
GMC Service Engineer will take your call and, in most cases, will be able to solve your problem over the phone.
You are welcome to use this phone-in service to make suggestions or give comments about any GMC product.
With continuing product development changes may have occurred which render the product received slightly
different to that shown in this instruction manual.
The manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
Helpline 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
The GMC 777 Helpline operates from 7am to 7pm, 7 days a week (EST).
This allows you to contact GMC directly with any queries
and technical questions you have regarding products.
Save this Manual for future reference
GMC Head Office:
45-55 South Centre Road, Melbourne Airport, Victoria, Australia 3045
Telephone (03) 8346 1100 Fax (03) 8346 1200
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