Global Machinery Company GEN2300ES User Manual
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Code: GEN2300ES IM
Date: 080219 Edition: 04 Op: DJ
2300W
AVR PETROL
GENERATOR
WITH ELECTRIC KEY START
GEN2300ES
INSTRUCTION MANUAL
Contents
Warranty Generators
Whilst every effort is made to ensure your complete
satisfaction with this tool, occasionally, due to the mass
manufacturing techniques, a tool may not live up to our
required level of performance and you may need the
assistance of our service department.
This product is warranted for a 6-month period for home
domestic use from the date of the original purchase.
If found to be defective in materials or workmanship,
the tool or the offending faulty component will be replaced
free of charge with another of the same item.
A
small freight charge may apply. Proof of purchase is
essential. We reserve the right to reject any claim where
the purchase cannot be verified.
This warranty does not include damage or defects to the
tool caused by or resulting from abuse, accidents,
alterations or commercial or business use. It also does not
cover any bonus items or included accessories. Only the
powertool is covered under this warranty.
Please ensure that you store your receipt in a safe place.
Conditions apply to the above warranty. For full details of
the warranty terms and conditions please refer to our
website – www.gmcompany.com
For prompt service we suggest you log your service
request online - www.gmcservice.com.au. Should you not
have access to the internet, please contact our service
department on 1300 880 001 (Australia)
or 0800 445 721 (New Zealand).
2
Warranty 2
Introduction 3
Environmental protection 3
Scope of product 3
Description of symbols 3
Specifications 3
Safety instructions 4
Risk of electrocution and fire 6
Risk of fire 7
Risk of injury and property damage when transporting generator 8
Risk of breathing – inhalation hazard 8
Risk of unsafe operation 8
Risk of hot surfaces 9
Risk of moving parts 9
Risk from lifting 9
Additional safety rules for generators 10
Unpacking 10
Know your product 11
Automatic voltage regulator (AVR) 12
Preparing the generator 12
Checking the engine fuel 12
Checking the engine oil 12
Connecting the battery 12
Starting the engine with key start 13
Starting the engine manually 13
Stopping the engine 13
Connecting apparatus to the generator 14
Charging the battery 14
AC safety switch 15
Safety switch tripping 15
DC overload cut out 16
Generator maintenance 16
Periodic maintenance 17
Storage 18
Spark plugs 18
Engine oil replacement 18
Air filter 18
Petrol tank filter 19
Tap extension fuel filter 19
Cleaning 20
Repairs 20
Troubleshooting 21
3
Introduction
Your new GMC power tool will more than satisfy
your expectations. It has been manufactured under
stringent GMC Quality Standards to meet superior
performance criteria.
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years
of dependable service.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings.
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.
Environmental protection
Recycle unwanted materials instead
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way
.
Scope of product
This product is suited for home, camping and caravan
applications. It will allow you to power outdoor lights, power
tools and recharges your car battery.
Note: For sensitive equipment like computers,
sound systems, televisions, microwaves etc.,
it is highly recommended to have a surge
protector connected to the generator.
Description of symbols
The rating plate on your tool may show symbols. These
represent important information about the product or
instructions on its use.
Wear eye protection.
Wear hearing protection.
Wear breathing protection.
Conforms to relevant standards for
electromagnetic compatibility.
Specifications
AC output: 240Vac ~ 50Hz
Rated power: 2000W
Peak power: 2300W (2.4Kva)
Phase: Single
Power factor: coso| =1
Displacement: 163cc
DC output: 12V, Maximum current 8A
Motor: 5.5HP, 4 stroke
No load speed: 3000 min
-1
Fuel tank capacity: 16L
Fuel type: Unleaded
Oil type: 4 Stroke
Operation noise level: 79.5dB/7m
Net weight: 42kg
4
Safety instructions
WARNING. Read and understand all instructions.
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury. The term “power
tool” in all of the warnings below refers to your mainsoperated (corded) power tool or battery-operated (cordless)
power tool.
Save these instructions
Work area
• Keep work area clean and well lit. Cluttered and dark
areas invite accidents.
• Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases,
or dust. Power tools create sparks which may ignite the
dust or fumes.
• Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical safety
• Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
• Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an
outdoor extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of
electric shock.
Personal safety
• Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or under the
influence of drugs, alcohol, or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
• Use safety equipment. Always wear eye protection.
Safety equipment such as a dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
• Avoid accidental starting. Ensure the switch is in the
off-position before plugging in. Carrying power tools with
your finger on the switch or plugging in power tools that
have the switch on invites accidents.
• Remove any adjusting key or wrench before turning
the tool on. A wrench or a key that is left attached to a
rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught
in moving parts.
• If devices are provided for the connection of dust
extraction and collection facilities ensure that these
are connected and properly used. Use of these devices
can reduce dust-related hazards.
Power tool use and care
• Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
5
• Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed. Use of the power tool
for operations different from intended could result in a
hazardous situation.
Service
• Have your power tool serviced by a qualified repair
personnel using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
6
Risk of electrocution and fire
Hazard What could happen How to prevent it
Improper storage of extension cord.
Extension cord can come into contact
with hot engine parts resulting in
damage. Using a damaged extension
cord can result in electrocution or
death.
Remove extension cord from the
generator and store separately away
from generator.
Operation of generator in rain, wet,
icy, or flooded conditions.
Water is an excellent conductor of
electricity! Water which comes in
contact with electrically charged
components can transmit electricity
to the frame and other surfaces,
resulting in electrical shock to anyone
contacting them.
Operate generator in a clean, dry, well
ventilated area. Make sure hands are
dry before touching unit.
Placing generator on or against
highly conductive surface, such as a
steel walkway or metal roof.
Accidental leakage of electrical current
could charge conductive surfaces in
contact with the generator.
Place generator on low conductivity
surface such as a concrete slab.
ALWAYS operate generator a
minimum of 2 meters from any
conductive surface.
Use of worn, damaged or
ungrounded extension cords.
Contact with worn or damaged
extension cords could result in
electrocution.
Use of ungrounded cordsets could
prevent operation of circuit breakers
and result in electrical shock.
Inspect extension cords before use and
replace with new cord if required.
Always use a cordset having a
grounding wire with an appropriate
grounding plug. DO NOT use an
ungrounded plug.
Operation of unit when damaged,
or with guards or panels removed.
Attempting to use the unit when it
has been damaged, or when it is not
functioning normally could result in fire
or electrocution.
Removal of guarding could expose
electrically charged components and
result in electrocution.
Do not operate generator with
mechanical or electrical problem.
Have unit repaired by an Authorised
Service Centre.
Do not operate generator with
protective guarding removed.
7
Risk of fire
Hazard What could happen How to prevent it
Attempting to fill the fuel
tank while the engine is
running.
Fuel and fuel vapours can become ignited
by coming in contact with hot components
such as the muffler, engine exhaust gases,
or from an electrical spark.
Turn engine off and allow it to cool before
adding fuel to the tank. Equip area of
operation with a fire extinguisher certified
to handle gasoline or fuel fires.
Sparks, fire, hot objects
Cigarettes, sparks, fires, or other hot
objects can cause fuel or fuel vapours
to ignite.
Add fuel to tank in well ventilated area.
Make sure there are no sources of ignition
near the generator.
Improper storage of fuel
Improperly stored fuel could lead to
accidental ignition. Fuel improperly secured
could get into the hands of children or other
unqualified persons.
Store fuel in an approved container
designed to hold fuel. Store container in
secure location to prevent use by others.
Tampering with factory set
engine speed settings.
Engine speed has been factory set to
provide safe operation. Tampering with
the engine speed adjustment could result
in overheating of attachments and could
cause a fire.
Never attempt to “speed-up” the engine to
obtain more performance. Both the output
voltage and frequency will be thrown out
of standard by this practice, endangering
attachments and the user.
Inadequate ventilation
for generator
Materials placed against or near the
generator or operating the generator in
areas where the temperature exceeds
40°C. ambient (such as storage rooms
or garages) can interfere with its proper
ventilation features causing overheating
and possible ignition of the materials or
buildings.
Operate generator in a clean, dry,
well ventilated area.
DO NOT OPERATE UNIT INDOORS
OR IN ANY CONFINED AREA.
Overfilling the fuel tank
– fuel spillage.
Spilled fuel and its vapours can become
ignited from hot surfaces or sparks.
Use care in filling the tank to avoid spilling
fuel. Make sure fuel cap is secured tightly
and check engine for fuel leaks before
starting engine. Move generator away
from refuelling area or any spillage before
starting engine. Allow for fuel expansion.
Never refuel with the engine running.
8
Risk of injury and property damage when transporting generator
Hazard What could happen How to prevent it
Fire, inhalation, damage
to vehicle surfaces
Fuel or oil can leak or spill and
could result in fire or breathing
hazard, serious injury or death
can result. Fuel or oil leaks can
damage carpet, paint or other
surfaces in vehicles or trailers.
The generator is equipped with a fuel drain valve,
turn the valve to the off position before transporting to
avoid fuel leaks. Transport fuel only in an approved fuel
container. Always place generator on a protective mat
when transporting to protect against damage to vehicle
from leaks. Remove generator from vehicle immediately
upon arrival at your destination.
Risk of breathing – inhalation hazard
Hazard What could happen How to prevent it
Gasoline engines
produce toxic carbon
monoxide exhaust
fumes.
Breathing exhaust fumes will
cause serious injury or death.
Operate generator in clean, dry, well ventilated area.
Never operate unit in enclosed areas such as garages,
basements, storage, sheds, or in any location occupied
by humans or animals. Keep children, pets and others
away from area of operating unit.
Risk of unsafe operation
Hazard What could happen How to prevent it
Operation of generator
in careless manner.
All sources of energy include
the potential for injury. Unsafe
operation or maintenance of your
generator could lead to serious
injury or death to you or others.
• Review and understand all of the operating
instructions and warnings in this manual.
• Become familiar with the operation and controls of
the generator. Know how to shut it off quickly.
• Equip area of operation with a fire extinguisher
certified to handle gasoline or fuel fires.
• Keep children or others away from the generator at
all times.
Operating generator
while suspended
Generator will not operate properly
and will cause damage to the
generator and could cause serious
injury or death to you or others.
Never operate generator while suspended or in an
unlevel position. Always operate generate on a flat, level
surface.
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