Global Machinery Company G25 User Manual

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1000W
INVERTER GENERATOR
GI25 INSTRUCTION MANUAL
Black
Magenta
Yellow
Code: GI25 IM
Date: 070702 Edition: 07 Op: DCR
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Contents
Warranty Generators
Whilst every effort is made to ensure your complete satisfaction with this tool, occasionally, due to the mass manufacturing techniques, a tool may not live up to our required level of performance and you may need the assistance of our service department.
This product is warranted for a 6-month period for home domestic use from the date of the original purchase. If found to be defective in materials or workmanship, the tool or the offending faulty component will be replaced free of charge with another of the same item.
A
small freight charge may apply. Proof of purchase is essential. We reserve the right to reject any claim where the purchase cannot be verified.
This warranty does not include damage or defects to the tool caused by or resulting from abuse, accidents, alterations or commercial or business use. It also does not cover any bonus items or included accessories. Only the powertool is covered under this warranty.
Please ensure that you store your receipt in a safe place. Conditions apply to the above warranty. For full details of
the warranty terms and conditions please refer to our website – www.gmcompany.com
For prompt service we suggest you log your service request online - www.gmcservice.com.au. Should you not have access to the internet, please contact our service department on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).
Warranty Generators 2 Introduction 3 Environmental protection 3 Scope of product 3 Description of symbols 3 Specifications 3 General safety instructions for power tools 4 Risk of electrocution and fire 5 Risk of fire 6 Risk of injury and property damage
when transporting generator 7 Risk of breathing – inhalation hazard 7 Risk of unsafe operation 7 Risk of hot surfaces 8 Risk of moving parts 8 Risk from lifting 8 Additional safety rules for generators 9 Unpacking 9 Know your product 10 Inverter technology (including Smart Throttle System) 11 Preparing the generator 11 Checking the engine oil 11 Checking the engine fuel 11 Starting the engine 12 Stopping the engine 13 Connecting apparatus to the generator 13 AC Applications 13 DC Applications 13 Generator maintenance 15 Storage 15 Maintenance schedule 15 Spark plugs 16 Engine oil replacement 16 Air filter 16 Cleaning 17 Repairs 17 Transportation 17 General inspection 17 Troubleshooting 18
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Description of symbols
The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.
Wear hearing protection. Wear eye protection. Wear breathing protection.
Conforms to relevant standards for electromagnetic compatibility.
Specifications
AC Output: 240Vac ~ 50Hz
Rated power: 850W
Peak power: 1000W
Phase: Single
Power factor: coso| =1
Displacement: 53.5cc
DC Output: 12V, 8.3A
Engine: 2HP, 4 Stroke
No load speed: 5500 RPM
Fuel tank capacity: 2.6L
Fuel type: Unleaded
Operation noise level: 68dB/7m
Net weight: 14kg
Introduction
Your new GMC product will more than satisfy your expectations. It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria.
You will find your new GMC item easy and safe to operate, and, with proper care, it will give you many years of dependable service.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC product. Take special care to heed the Cautions and Warnings.
Your GMC product has many features that will make your job faster and easier. Safety, performance, and dependability have been given top priority in the development of product, making it easy to maintain and operate.
Environmental protection
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be sorted, taken to the local recycling centre and disposed of in an environmentally safe way
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Scope of product
This product is suited for home and camping applications. It will allow you to run equipment like outdoor lights,
computers, sound systems, televisions, DVD and Video players, microwaves and allows you to recharge your car battery.
When in use it is highly recommended to have a surge protector connected to the generator at all times.
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General safety instructions for power tools
To use this product properly, you must observe the safety regulations, the assembly instructions and the operating instructions to be found in this Manual. All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards. Children and infirm people must not use this tool. Children should be supervised at all times if they are in the area in which the tool is being used. It is also imperative that you observe the accident prevention regulations in force in your area. The same applies for general rules of occupational health and safety.
WARNING. When using power tools and generators, basic
safety precautions should always be taken to reduce the risk of fire, electric shock and personal injury. Also, please read and heed the advice given in the additional important safety instructions.
1. Keep the work area clean and tidy. Cluttered work
areas and benches invite accidents and injury.
2. Consider the environment in which you are working.
Do not use power tools and generators in damp or wet locations. Keep the work area well lit. Do not expose power tools or generators to rain. Do not use power tools in the presence of flammable liquids or gases.
3. Keep visitors away from the work area. All visitors
and onlookers, especially children and infirm persons, should be kept well away from where you are working. Do not let others in the vicinity make contact with the device(s) or extension cord.
4. Store generators and tools safely. When not in use,
tools should be locked up out of reach.
5. Do not force the tool. The tool will do the job better
and safer working at the rate for which it was designed.
6. Use the correct tool for the job. Do not force small
tools or attachments to do the job best handled by a heavier duty tool. Never use a tool for a purpose for which it was not intended.
7. Dress correctly. Do not wear loose clothing or
jewellery. They can be caught in moving parts. Rubber gloves and non-slip footwear are recommended when working outdoors. If you have long hair, wear a protective hair covering.
8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also required if the application creates dust.
9. Secure the work piece. Use clamps or a vice to hold
the work piece. It is safer than using your hand and frees both hands to operate the tool.
10. Do not overreach. Keep your footing secure and
balanced at all times.
11. Look after your tools. Keep tools sharp and clean for
better and safer performance. Follow the instructions regarding lubrication and accessory changes. Inspect cords periodically and, if damaged, have them repaired by an authorised service facility. Inspect extension cords periodically and replace them if damaged. Keep tool handles dry, clean and free from oil and grease.
12. Remove adjusting keys and wrenches. Check to see
that keys and adjusting wrenches are removed from the tool before switching on.
13. Stay alert. Watch what you are doing. Use common
sense. Do not operate a tool when you are tired.
14. Check for damaged parts. Before using a tool, check
that there are no damaged parts. If a part is slightly damaged, carefully determine if it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, proper mounting and any other conditions that may affect the operation of the tool. A part that is damaged should be properly repaired or replaced by an authorised service facility, unless otherwise indicated in this Instruction Manual.
15. Use only approved parts. When servicing, use only
identical replacement parts. Use an authorised service facility to fit replacement parts.
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WARNING. The use of an accessory or attachment,
other than those recommended in this Instruction Manual, may present a risk of personal injury.
Save these important safety instructions
Risk of electrocution and fire
Hazard What could happen How to prevent it
Improper storage of extension cord.
Extension cord can come into contact with hot engine parts resulting in damage. Using a damaged extension cord can result in electrocution or death.
Remove extension cord from the generator and store separately away from generator.
Operation of generator in rain, wet, icy, or flooded conditions.
Water is an excellent conductor of electricity! Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces, resulting in electrical shock to anyone contacting them.
Operate generator in a clean, dry, well ventilated area. Make sure hands are dry before touching unit.
Placing generator on or against highly conductive surface, such as a steel walkway or metal roof.
Accidental leakage of electrical current could charge conductive surfaces in contact with the generator.
Place generator on low conductivity surface such as a concrete slab.
ALWAYS operate generator a minimum of 2 meters from any conductive surface.
Use of worn, damaged or ungrounded extension cords.
Contact with worn or damaged extension cords could result in electrocution.
Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock.
Inspect extension cords before use and replace with new cord if required.
Always use a cordset having a grounding wire with an appropriate grounding plug. DO NOT use an ungrounded plug.
Operation of unit when damaged, or with guards or panels removed.
Attempting to use the unit when it has been damaged, or when it is not functioning normally could result in fire or electrocution.
Removal of guarding could expose electrically charged components and result in electrocution.
Do not operate generator with mechanical or electrical problem. Have unit repaired by an Authorised Service Centre.
Do not operate generator with protective guarding removed.
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Risk of fire
Hazard What could happen How to prevent it
Attempting to fill the fuel tank while the engine is running.
Fuel and fuel vapours can become ignited by coming in contact with hot components such as the muffler, engine exhaust gases, or from an electrical spark.
Turn engine off and allow it to cool before adding fuel to the tank. Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires.
Sparks, fire, hot objects
Cigarettes, sparks, fires, or other hot objects can cause fuel or fuel vapours to ignite.
Add fuel to tank in well ventilated area. Make sure there are no sources of ignition near the generator.
Improper storage of fuel
Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.
Store fuel in an approved container designed to hold fuel. Store container in secure location to prevent use by others.
Tampering with factory set engine speed settings.
Engine speed has been factory set to provide safe operation. Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire.
Never attempt to “speed-up” the engine to obtain more performance. The output of this generator is electronically controlled and speeding up the generator will have no effect on the electrical output.
Inadequate ventilation for generator
Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 40°C. ambient (such as storage rooms or garages) can interfere with its proper ventilation features causing overheating and possible ignition of the materials or buildings.
Operate generator in a clean, dry, well ventilated area.
DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA.
Overfilling the fuel tank – fuel spillage.
Spilled fuel and its vapours can become ignited from hot surfaces or sparks.
Use care in filling the tank to avoid spilling fuel. Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine. Move generator away from refuelling area or any spillage before starting engine. Allow for fuel expansion. Never refuel with the engine running.
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Risk of injury and property damage when transporting generator
Hazard What could happen How to prevent it
Fire, inhalation, damage to vehicle surfaces
Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks can damage carpet, paint or other surfaces in vehicles or trailers.
The generator is equipped with a fuel drain screw, adjust the screw to the off position before transporting to avoid fuel leaks. Also make sure that the fuel cap breather switch is located on the off (closed) position, failure to do this may result in a fuel leakage during transporting. Transport spare fuel only in an approved fuel container. Always place generator on a protective mat when transporting to protect against damage to vehicle from leaks. Remove generator from vehicle immediately upon arrival at your destination.
Risk of breathing – inhalation hazard
Hazard What could happen How to prevent it
Gasoline engines produce toxic carbon monoxide exhaust fumes.
Breathing exhaust fumes will cause serious injury or death.
Operate generator in clean, dry, well ventilated area. Never operate unit in enclosed areas such as garages, basements, storage, sheds, or in any location occupied by humans or animals. Keep children, pets and others away from area of operating unit.
Risk from lifting
Hazard What could happen How to prevent it
Lifting a very heavy object.
Serious injury can result from attempting to lift too heavy an object.
When lifting, always keep the object you are lifting near the vertical axis of your body. DO NOT use you back to lift heavy loads. Crouch down, grab the top handle of unit and use your legs to carry the weight. Keep the object as near the centre of your body’s gravity as possible. Avoid twisting your body when carrying the unit; instead, turn your whole body using your feet.
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Risk of unsafe operation
Hazard What could happen How to prevent it
Operation of generator in careless manner.
All sources of energy include the potential for injury. Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others.
Review and understand all of the
operating instructions and warnings in this manual.
Become familiar with the operation
and controls of the generator. Know how to shut it off quickly.
Equip area of operation with a fire
extinguisher certified to handle gasoline or fuel fires.
Keep children or others away from
the generator at all times.
Operation of the generator in the presence of explosive or dangerous gasses.
Operation on the generator in such an environment may result in causing a fire or explosion from the generator or connected appliances.
Never operate the generator in conditions where explosive gases or chemicals may be present. This includes, boats, pits and any area where ventilation of fresh air is not available.
Operating generator while suspended
Generator will not operate properly and will cause damage to the generator and could cause serious injury or death to you or others.
Never operate generator while suspended or in an unlevel position. Always operate generate on a flat, level surface.
Risk of moving parts
Hazard What could happen How to prevent it
Contact with moving parts can result in serious injury.
The generator contains parts which rotate at high speed during operation. These parts are covered by guarding to prevent injury.
Never operate generator with guarding or cover plates removed. Avoid wearing loose fitting clothing or jewellery which could be caught by moving parts.
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