Global Machinery Company DEC006PSI User Manual

100W

SOLDERING

1

2

6

GUN

DEC006PSI

Full 2 years home use warranty

Whilst every effort is made to ensure your complete satisfaction with
this tool, occasionally, due to the mass manufacturing techniques,
a tool may not live up to our required level of performance and you
may need the assistance of our service department.

This product is warranted for a 2-year period for home domestic
use from the date of the original purchase. If found to be defective
in materials or workmanship, the tool or the offending faulty
component will be replaced free of charge with another of the
same item. A small freight charge may apply.

The warranty replacement unit is only made available by
returning the tool to the place of purchase with a confirmed
register receipt. Proof of purchase is essential. We reserve the
right to reject any claim where the purchase cannot be verified.

This warranty does not include damage or defects to the tool
caused by or resulting from abuse, accidents, alterations or
commercial or business use.

It also does not cover any bonus accessories unless the tool
is a GMC Platinum Professional model.

Please ensure that you store your receipt in a safe place.

Conditions apply to the above warranty.

If you need direction of what constitutes a free of charge warranty
claim, please review the guide given on the rear of the Receipt
Holder. An indication is given as to the types of claim that are
permissible, and those that are not.

Dear customer

If you require any help with your product, whether it
is a Warranty claim, spare part or user information,
please phone our Help Line for an immediate response.

Phone [phone] in Australia
or 0800 445 721 in New Zealand.

Introduction

Your new GMC power tool will more than satisfy your expectations.
It has been manufactured under stringent GMC Quality
Standards to meet superior performance criteria.

You will find your new tool easy and safe to operate, and, with
proper care, it will give you many years of dependable service.

Caution

Carefully read through this entire Instruction Manual before
using your new GMC Power Tool. Take special care to heed
the Cautions and Warnings.

Your GMC power tool has many features that will make your job
faster and easier. Safety, performance, and dependability have
been given top priority in the development of this tool, making it
easy to maintain and operate.

Environmental protection

Recycle unwanted materials instead of disposing
of them as waste. All tools, hoses and packaging
should be sorted, taken to the local recycling centre
and disposed of in an environmentally safe way.

1. Soldering tip

3 4 5

2. Tip release screw

3. Light

4. Trigger

5. Rubber handle

6. Shaft

7. Cord protector

Description of symbols

The rating plate on your tool may show symbols. These represent
important information about the product or instructions on its use.

Read instruction manual.

Wear hearing protection.
Wear eye protection.
Wear breathing protection.

Double insulated for additional protection.

Conforms to relevant standards
for electromagnetic compatibility.

Specifications

Input power: 100W

Power supply: 230-240Vac ~ 50 Hz

Heat up time: 6 - 8 seconds (approximately)

Cord length: 1.4m

Tool weight: 0.7kg

Safety instructions

WARNING. Read and understand all instructions. Failure to follow

all instructions listed below may result in electric shock, fire and/or
serious injury. The term “power tool” in all of the warnings below
refers to your mains-operated (corded) power tool or battery­operated (cordless) power tool.

Save these instructions
Work area

• Keep work area clean and well lit. Cluttered and dark
areas invite accidents.

• Do not operate power tools in explosive atmospheres,

such as in the presence of flammable liquids, gases,
or dust. Power tools create sparks which may ignite the

dust or fumes.

• Keep children and bystanders away while operating

a power tool. Distractions can cause you to lose control.

Electrical safety

• If cordset is damaged have it replaced by an authorised
service centre.

• Power tool plugs must match the outlet. Never modify the
plug in any way. Do not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.

• Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.

• Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an outdoor
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.

7

Personal safety

• Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power

tool while you are tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.

• Use safety equipment. Always wear eye protection.
Safety equipment such as a dust mask, non-skid safety
shoes, hard hat, or hearing protection use.

• Avoid accidental starting. Ensure the switch is in the
off-position before plugging in. Carrying power tools with
your finger on the switch or plugging in power tools that
have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the
tool on. A wrench or a key that is left attached to a rotating

part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught
in moving parts.

• If devices are provided for the connection of dust

extraction and collection facilities ensure that these
are connected and properly used. Use of these devices

can reduce dust-related hazards.

Power tool use and care

• Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source before

making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures

reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power

tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or binding of
moving parts, breakage of parts and any other condition that
may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused
by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
and are easier to control.

• Use the power tool, accessories and tool bits etc., in

accordance with these instructions and in the manner
intended for the particular type of power tool, taking
into account the working conditions and the work to
be performed. Use of the power tool for operations different

from intended could result in a hazardous situation.

Service

• Have your power tool serviced by a qualified repair
personnel using only identical replacement parts. This

will ensure that the safety of the power tool is maintained.

• When operating a power tool outdoors, use an outdoor
extension cord suitable for outdoor use. Use of a cord

suitable for outdoor use reduces the risk of electric shock.

Black

Code: DEC006PSI

Date: 060223 Edition: 4 Op: DCR

Additional Safety Instructions
for Soldering Guns

WARNING. Never leave the soldering gun plugged in and

unattended.

• Ensure this product is always used on a mains circuit
protected by an earth

• Always wear safety glasses when operating the soldering iron
as solder may spit

• Always ensure the work area is both well lit and well-ventilated

• Be sure to always solder on a fire resistant surface

• Never touch the soldering tip while the soldering iron is
plugged in

• Solder contains lead which is a poisonous metal, so always
ensure your hands are washed after using solder

To use this tool properly, you must observe the safety regulations,
the assembly instructions and the operating instructions to be found
in this Manual. All persons who use and service the machine have
to be acquainted with this Manual and must be informed about
its potential hazards. Children and infirmed people must not use
this tool. Children should be supervised at all times if they are in
the area in which the tool is being used. It is also imperative that
you observe the accident prevention regulations in force in your
area. The same applies for general rules of occupational health
and safety.

The manufacturer shall not be liable for any changes made to
the tool nor for any damage resulting from such changes.

Even when the tool is used as prescribed it is not possible to
eliminate all residual risk factors. The following hazards may
arise in connection with the tool’s construction and design:

• Damage to the lungs if an effective dust mask is not worn

• Damage to hearing if effective earmuffs are not worn

• Damage to eyes if effective goggles are not worn

• Risk of injury unless hands are kept well clear of cutting devices

Unpacking

Due to modern mass production techniques, it is unlikely that
your GMC Power Tool is faulty or that a part is missing. If you
find anything wrong, do not operate the tool until the parts have
been replaced or the fault has been rectified. Failure to do so
could result in serious personal injury.

Accessories

The GMC DEC006PSI comprises the following components:

1 x Instruction manual

1 x Replacement Solder Tip

1 x Resin Flux

1 x Soldering Wire

Operation

WARNING. Before connecting a tool to a power source (power

point receptacle, outlet, etc.) be sure that the voltage supply is
the same as that specified on the nameplate of the tool. A power
source with a voltage greater than that specified for the tool can
result in serious injury to the user, as well as damage to the tool.
If in doubt, do not plug in the tool. Using a power source with a
voltage less than the nameplate rating is harmful to the motor.

Switch on

WARNING. The gun will continue to heat up when the trigger

(4) is pressed in. To extend the life of the gun, do not press the
switch for long time.

1. Ensure that both tip release screws (2) are tight and the
soldering tip (1) is fixed in and unable to fall out.

2. Insert the plug into an appropriate power socket. Ensure it uses
the correct voltage (as stated on the rating plate of this tool).

3. Press the trigger (4) in until it clicks into place and wait
approximately 6 - 8 seconds for the tool to reach operating
temperature (230° C). The work light (3) will illuminate when
the trigger (4) is pressed.

Switch off

WARNING. After releasing the trigger the tool may take some

minutes to cool down to room temperature. During this
time do not attempt to touch the tip (1), tip release screws (2)
or shaft (6) as a serious burn may result.

NOTE. It is highly recommended that the soldering tip is wiped
clean on a damp sponge (not included) after use to prolong
service life and performance.

1. Release the trigger (4). The work light (3) will turn off.

2. Gently rest the tool on a heat resistant mat and unplug
the tool from the socket.

3. Allow the tip (1), tip release screws (2) and shaft (6) time
to cool down before making contact.

4. The soldering gun may take several minutes to cool down.
Ensure the tool is well minded until it has completely
cooled down.

Preparing to solder

WARNING. Always use safety glasses and ensure the work area

is well ventilated to help avoid breathing in dangerous fumes.

The GMC Soldering gun is typically used to melt and apply
solder on various surfaces including circuit boards.

1. Before beginning to solder, secure the work piece
so that it does not move and affect your accuracy.

2. Prepare a damp sponge (not included) nearby
to clean the tip when required.

3. Melt a small amount of solder onto the tip of the iron (1).
This process is known as ‘tinning’ and will assist the heat in
following from the soldering iron’s tip, to the solder joint. It is
important to do this immediately with new soldering tips.

4. Ensure that the workpiece and soldering tip are clean.
The workpiece can be cleaned with the use of a small file
or knife blade. It is recommended that the user wipe clean
the soldering tip with a damp sponge before, during
and after soldering. This will help promote a cleaner
and stronger solder joint.

Soldering

WARNING. Never touch the metal components of the tool during

or straight after use as temperatures are very high.

WARNING. The gun will continue to heat up when the trigger (4)
is pressed in. To extend the life of the gun, do not press the switch
for long time.

1. Hold the soldering gun tight by the rubber handle (5) and place
the solder tip (1) on the work piece you intend to solder.

2. Pull the trigger (4) to heat up. The work light (3) will illuminate
for your convenience. Allow the tool approximately 6-8
seconds to heat up to operating temperature.

3. With a cloth or the tip of the solder wire, wipe a very small
amount of flux (provided) onto the workpiece. Only a very
small amount is required as it will melt. Flux is primarily used
to clean the workpiece and promote a stronger, cleaner and
more durable solder joint.

4. Once the solder tip has heated up to the operating temperature
(approximately 6 - 8 seconds), hold the soldering gun with the
tip (1) pressed onto the workpiece for a few second to allow it
to heat up.

5. Slowly feed the solder onto the workpiece, allowing the
solder to melt onto the joint.

6. Once the solder has been applied to the joint, hold the
workpiece still while removing the solder and soldering
gun simultaneously.

NOTE. A good solder joint will appear smooth and shiny.
If this is not the case, you will need to reheat the joint and
re-apply the solder.

Maintenance

Removing the tip

WARNING. Do not attempt to remove the tip while it is hot.

1. To help prevent the tip from bonding to the shaft, which may
cause the heater element to burn out, it is recommended that
the tip (1) be removed after each use. Turn both tip release

screws (2) anti-clockwise until they are loose enough to
remove the tip (1).

2. To remove the tip (1), turn both tip release screws (2) anti­clockwise until they are loose enough to remove the tip (1).

Full 2-Year Warranty

This product is warranted for a 2-year period for
home domestic use from the date of the original
purchase. If found to be defective in materials
or workmanship, the tool or the offending faulty
component will be replaced free of charge with
another of the same item. A small freight charge
may apply.

The warranty replacement unit is only made
available by returning the tool to the place of
purchase with a confirmed register receipt. Proof
of purchase is essential. We reserve the right to
reject any claim where the purchase cannot be
verified. This warranty does not include damage
or defects to the tool caused by or resulting from
abuse, accidents, alterations or commercial or
business use.

Consistent with our product development
programme, improvements may have been
made which render the contents of the tool’s
packaging or user instructions slightly different
to the product received.

Phone [phone] Facsimile [phone]
Email [e-mail]
Website www.gmcompany.com
Copyright Global Machinery Company Australia
Proprietary Limited, 2001

Dear customer, if you require any help with your
product, whether it is a Warranty Claim, spare
part or user information, please phone our
Help Line
1300 880 001 (Australia)
or 0800 445 721 (New Zealand),
for an immediate response.

Product of China manufactured to exacting
GMC quality standards.

ABN: 68 093 174 808

The GMC 777 Helpline
operates from 7am to

7pm, 7 days a week (EST).
This allows you to contact GMC directly with
any queries and technical questions you have
regarding our products.

Save this Manual for future reference.

45–55 South Centre Road Melbourne Airport

Victoria, Australia 3045

Tel: [phone] Fax: [phone]