Global Machinery Company DC18V User Manual

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Code: DC18V

Date:

060320 Edition: 04 Op: DCR

18V

ROTATING HANDLE

RECIPROCATING SAW

DC18V

INSTRUCTION MANUAL

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Contents

Full 2 Years Home Use Warranty

Whilst every effort is made to ensure your complete
satisfaction with this tool, occasionally, due to the mass
manufacturing techniques, a tool may not live up to our
required level of performance and you may need the
assistance of our service department.

This product is warranted for a 2-year period from the
date of the original purchase. If found to be defective in
materials or workmanship, the tool or the offending faulty
component will be replaced free of charge with another
of the same item. A small freight charge may apply.

The warranty replacement unit is only made available
by returning the tool to the place of purchase with a
confirmed register receipt. Proof of purchase is essential.

We reserve the right to reject any claim where the
purchase cannot be verified.

This warranty does not include damage or defects to
the tool caused by or resulting from abuse, accidents,
alterations or commercial or business use.

It also does not cover any bonus accessories unless the
tool is a GMC Platinum Professional model.

Please ensure that you store your receipt in a safe place.
Conditions apply to the above warranty.
If you need direction of what constitutes a free of charge

warranty claim, please review the guide given on the
rear of the Receipt Holder. An indication is given as to
the types of claim that are permissible, and those that
are not.

Warranty 2
Description of symbols 3
Specifications 3
General safety rules 4
Additional safety rules for reciprocating saws 5
Additional safety rules for the charger 6
Additional safety rules for the battery pack 7
Contents of carton 8
Unpacking 8
Assembly 8
Know your product 9
Fitting and removing the battery pack 10
Battery charging 10
To obtain the best life for the battery 10
Installing a saw blade 11
Switching on and off 11
Varying the speed 11
Changing the position of the shoe 11
Using the pendulum control 12
Rotating the rear handle 12
General cutting 12
Plunge cutting 13
Metal cutting 13
Cleaning 13
General inspection 13
Repairs 13

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Description of symbols

The rating plate on your tool may show symbols. These
represent important information about the product or
instructions on its use.

Wear hearing protection.
Wear eye protection.
Wear breathing protection.

Double insulated
for additional protection.

Conforms to relevant standards for
electromagnetic compatibility.

Specifications

Voltage: 230–240 Vac ~ 50 Hz
Nominal battery voltage: 18V
Strokes per minute: 0–2700 SPM
Batteries: 2 x 1.2Ah
Charging Time: 1 Hour
Blade stroke: 22mm
Weight: 3.6kg

Common blade types (blades not supplied):

150mm long, 6 TPI For fast smooth cuts in woods,

masonite, plastics, hard composite
board and all plunge cutting.
Keyhole blade shape permits
cutting in hard to reach places.

230mm long, 6 TPI For fast, smooth, deep cuts

through thick wood, plastic,

composition board and hardboard.
300mm long, 6 TPI For rough cuts in wood.
100mm long, 24 TPI High speed steel blade for cutting

ferrous materials.

Dear Customer

If you require any help with your product, whether it is a
Warranty claim, spare part or user information:

Please phone our Help Line for an immediate response. The
appropriate number is given on the rear page of this manual.

Introduction

Your new GMC power tool will more than satisfy your
expectations. It has been manufactured under stringent
GMC Quality Standards to meet superior performance
criteria.

You will find your new tool easy and safe to operate, and,
with proper care, it will give you many years of dependable
service.

CAUTION. Carefully read through this entire Instruction

Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings.

Your GMC power tool has many features that will make you
job faster and easier. Safety performance and dependability
have been given top priority to the development of this tool,
making it easy to maintain and operate.

Environmental protection

Recycle unwanted materials instead of
disposing of them as waste. All tools, hoses
and packaging should be sorted, taken to the
local recycling centre and disposed of in an
environmentally safe way.

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General safety rules

WARNING Read all instructions. Failure to follow all

instructions listed below may result in electric shock, fire and/
or serious injury. The term “power tool” in all of the warnings
listed below refers to your mains operated (corded) power
tool or battery operated (cordless) power tool.

Save these instructions.

1. Work area
a. Keep work area clean and well lit.

Cluttered and dark

areas invite accidents.

b. Do not operate power tools in explosive

atmospheres,

such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.

c. Keep children and bystanders away while operating

a power tool.

Distractions can cause you to lose control.

2. Electrical safety
a. Power tool plugs must match the outlet. Never modify

the plug in any way.

Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and
refrigerators.

There is an increased risk of electric shock

if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of
electric shock.

d. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.

e. When operating a power tool outdoors, use an

extension cord suitable for outdoor use.

Use of a cord
suitable for outdoor use reduces the risk of electric
shock.

3. Personal safety
a. Stay alert, watch what you are doing and use

common sense when operating a power tool.

Do
not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in
serious personal injury.

b. Use safety equipment. Always wear eye protection.

Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.

c. Avoid accidental starting. Ensure the switch is in the

off position before plugging in. Carrying power tools with
your finger on the switch or plugging in power tools that
have the switch on invites accidents.

d. Remove any adjusting key or wrench before

turning the power tool on.

A wrench or a key left
attached to a rotating part of the power tool may result in
personal injury.

e. Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in
unexpected situations.

f. Dress properly. Do not wear loose clothing or

jewellery.

Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can
be caught in moving parts.

g. If devices are provided for the connection of dust

extraction and collection facilities, ensure these are
connected and properly used.

Use of these devices

can reduce dust related hazards.

4. Power tool use and care
a. Do not force the power tool.

Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn

it on and off.

Any power tool that cannot be controlled

with the switch is dangerous and must be repaired.

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c. Disconnect the plug from the power source before

making any adjustments, changing accessories, or
storing power tools.

Such preventive safety measures

reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained
users.

e. Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and
any other condition that may affect the power tools
operation. If damaged, have the power tool repaired

before use. Many accidents are caused by poorly
maintained power tools.

f. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc.,

in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions and
the work to be performed.

Use of the power tool for
operations different from those intended could result in a
hazardous situation.

5. Battery tool use and care
a. Ensure the switch is in the off position before

inserting battery pack.

Inserting the battery pack into

power tools that have the switch on invites accidents.

b. Recharge only with the charger specified by the

manufacturer.

A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another battery pack.

c. Use power tools only with specifically designated

battery packs.

Use of any other battery packs may

create a risk of injury and fire.

d. When battery pack is not in use, keep it away from

other metal objects like paper clips, coins, keys,
nails, screws, or other small metal objects that can
make a connection from one terminal to another.

Shorting the battery terminals together may cause burns
or a fire.

e. Under abusive conditions, liquid may be ejected

from the battery; avoid contact.

If contact accidentally
occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.

6. Service
a. Have your power tool serviced by a qualified repair

person using only identical replacement parts.

This

will ensure that the safety of the power tool is maintained.

Additional safety rules for reciprocating saws

Always remove the plug from the mains socket before
making any adjustments or maintenance, including
changing the blade.

• When operating the saw, use safety equipment including

safety goggles or shield, ear protection, dust mask and
protective clothing including safety gloves.

• Ensure that the lighting is adequate.

• Keep the area free of tripping hazards.

• Do not let anyone under the age of 18 years operate

this saw.

• Always stand to one side when operating the saw.

• Never use a cracked or distorted saw blade. Only use

sharp blades.

• When cutting round wood, use clamps that prevent the

work piece from turning on both sides of the blade.

• Never use your hands to remove sawdust, chips or waste

close by the blade.

• Use only blades as recommended.

• Rags, cloths, cord and string and the like should never be

left around the work area.