Global Machinery Company CDB250MS, CDB305MS User Manual

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DOUBLE BEVEL COMPOUND MITRE SAW
WITH
CDB250MS/CDB305MS INSTRUCTION MANUAL
Cyan
Magenta
Yellow
Code: CDB250MS
Date: 061009 Edition: 04 Op: DCR
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Contents
Warranty Power Tools
Whilst every effort is made to ensure your complete satisfaction with this tool, occasionally, due to the mass manufacturing techniques, a tool may not live up to our required level of performance and you may need the assistance of our service department.
This product is warranted for a 2-year period for home domestic use from the date of the original purchase. If found to be defective in materials or workmanship, the tool or the offending faulty component will be repaired or replaced free of charge with another of the same item.
A
small freight charge may apply. Proof of purchase is essential. We reserve the right to reject any claim where the purchase cannot be verified.
This warranty does not include damage or defects to the tool caused by or resulting from abuse, accidents, alterations or commercial or business use. It also does not cover any bonus items or included accessories. Only the powertool is covered under this warranty.
With continuing product development, changes may have occurred which render the product received slightly different to that shown in this instruction manual.
Please ensure that you store your receipt in a safe place. Conditions apply to the above warranty. For full details of
the warranty terms and conditions please refer to our website – www.gmcompany.com
For prompt service we suggest you log your service request online - www.gmcservice.com.au, should you not have access to the internet, please contact our service department on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).
Description of symbols 3
Specifications 4
Safety rules for laser lights 4
General safety instructions 5
Additional safety rules for mitre saws 7
Accessories 8
Know your product 9
Unpacking 10
Transportation 10
Bench mounting 10
Release knob 10
Mitre table lock 10
Bevel lock 10
Bevel adjuster 11
Clamp assembly 11
Spindle lock button 11
Rotating lower blade guard 11
Dust bag 11
Attaching the side bars 11
Turning on and off 12
Turning on the REDEYE® laser line generator 12
Setting the table square with the blade 12
Setting the fence square with the table 13
Changing a blade 13
Cross-cutting 15
Bevel cut 16
Compound mitre cut 16
Adjusting the laser lines 17
Using the laser line generator 17
Maintenance 18
Power cord maintenance 18
Cleaning 18
General inspection 18
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Description of symbols
The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.
Wear hearing protection. Wear eye protection. Wear breathing protection.
Double insulated for additional protection.
Conforms to relevant standards for electromagnetic compatibility.
Introduction
Your new GMC power tool will more than satisfy your expectations. It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria.
You will find your new tool easy and safe to operate, and, with proper care, it will give you many years of dependable service.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take special care to heed the Cautions and Warnings.
Your GMC power tool has many features that will make your job faster and easier. Safety, performance, and dependability have been given top priority in the development of this tool, making it easy to maintain and operate.
Environmental protection
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be sorted, taken to the local recycling centre and disposed of in an environmentally safe way.
WARNINGS
1. It may be more difficult to see the laser line in conditions of bright sunshine and on certain surfaces.
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Specifications
CDB250MS CDB305MS
Input power: 2000W 2400W
No load speed: 5000 RPM 5000 RPM
Blade size: Ø250mm x Ø305mm x Ø16mm bore Ø16mm bore
Number of teeth: 24 30
Mitre table angles: 0° to 52° 0° to 52° left & right left & right
Bevel cuts: 0° to 45° 0° to 45° left & right left & right
Straight cut
0° x 0°: 160mm x 65mm 200mm x 80mm
Mitre cut
45° (R) x 0°: 110mm x 65mm 140mm x 80mm
52° (R) x 0°: 95mm x 65mm 122mm x 80mm
45° (L) x 0°: 110mm x 65mm 140mm x 80mm
52° (L) x 0°: 95mm x 65mm 122mm x 80mm
Bevel cut
0° x 45° (R): 160mm x 17mm 200mm x 22mm
0° x 45° (L): 160mm x 39mm 200mm x 43mm
Compound mitre cut
45° (R) x 45° (R): 110mm x 17mm 140mm x 22mm
52° (R) x 45° (R): 95mm x 17mm 122mm x 22mm
45° (L) x 45° (L): 110mm x 39mm 140mm x 43mm
52° (L) x 45° (L): 95mm x 39mm 122mm x 43mm
Safety rules for laser lights
The laser light/laser radiation used in the GMC REDEYE® system is Class 2 with maximum 1mW and 400nm – 700nm wavelengths. These lasers do not normally present an optical hazard, although staring at the beam may cause flash blindness.
WARNING. Do not stare directly at the laser beam.
A hazard may exist if you deliberately stare into the beam, please observe all safety rules as follows;
The laser shall be used and maintained in accordance
with the manufacturer’s instructions.
Never aim the beam at any person or an object other
than the workpiece.
The laser beam shall not be deliberately aimed at
personnel and shall be prevented from being directed towards the eye of a person for longer than 0.25s.
Always ensure the laser beam is aimed at a sturdy
workpiece without reflective surfaces. i.e. wood or rough coated surfaces are acceptable. Bright shiny reflective sheet steel or the like is not suitable for laser use as the reflective surface could direct the beam back at the operator.
Do not change the laser light assembly with a different
type. Repairs must be carried out by the laser manufacturer or an authorised agent.
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
CAUTION. Use of controls or adjustments or performance
of procedures other than those specified herein may result in hazardous radiation exposure.
Please refer to the relevant Australian standards, AS 2397 and AS/NZS2211 for more information on Lasers.
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General safety instructions
To use this tool properly, you must observe the safety regulations, the assembly instructions and the operating instructions to be found in this Manual. All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards. Children and infirm people must not use this tool. Children should be supervised at all times if they are in the area in which the tool is being used. It is also imperative that you observe the accident prevention regulations in force in your area. The same applies for general rules of occupational health and safety.
WARNING. When using power tools, basic safety
precautions should always be taken to reduce the risk of fire, electric shock and personal injury. Also, please read and heed the advice given in the additional important safety instructions.
Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors. The following hazards may arise in connection with the tool’s construction and design:
Contact with the blade.
Kickback of workpiece and parts of workpiece.
Blade fracture.
Catapulting of blade pieces.
Damage to hearing if effective earmuffs are not worn.
Harmful emissions of sawdust when the machine is
used in closed rooms. Always use supplementary dust extraction where possible.
Do not use blades that are deformed or cracked.
Always remove the plug from the mains socket before
making any adjustments or maintenance, including changing the blade.
To ensure safe operation of the mitre saw you must follow these guidelines –
Select the correct blade for the material to be cut.
Do not use the saw to cut materials other than those
recommended by the manufacturer.
The mitre saw can be safely carried by the main handle
but only once it has been removed from the mains power and secured in the locked down position.
Do not use the saw without the guards in position, in
good working order and properly maintained.
Ensure that the arm is properly secure when bevelling.
Keep the floor area around the machine level, well
maintained and free of loose materials.
Provide adequate lighting.
Ensure that you are trained in the use, adjustment and
operation of the machine.
Use correctly sharpened blades and observe the
maximum speed marked on the blade.
Do not remove any cut-offs from the cutting area until
the guard is fully locked in place and the blade has come to rest.
Ensure that the mitre saw is fixed to a bench wherever
possible.
When cutting long pieces which extend well over
the table width ensure that the ends are adequately supported at the same height as the saw table top. Supports should be positioned in such a way to ensure that the workpiece does not fall to the ground once the cut has been made. A number of supports at regular intervals may be required if the workpiece is extremely long.
WARNING. When using power tools, basic safety
precautions should always be taken to reduce the risk of fire, electric shock and personal injury. Also, please read and heed the advice given in the additional important safety instructions.
1. Keep the work area clean and tidy. Cluttered work
areas and benches invite accidents and injury.
2. Consider the environment in which you are working.
Do not use power tools in damp or wet locations. Keep
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the work area well lit. Do not expose power tools to rain. Do not use power tools in the presence of flammable liquids or gases.
3. Keep visitors away from the work area. All visitors and
onlookers, especially children and infirm persons, should be kept well away from where you are working. Do not let others in the vicinity make contact with the tool or extension cord.
4. Store tools safely. When not in use, tools should be
locked up out of reach.
5. Do not force the tool. The tool will do the job better and
safer working at the rate for which it was designed.
6. Use the correct tool for the job. Do not force small
tools or attachments to do the job best handled by a heavier duty tool. Never use a tool for a purpose for which it was not intended.
7. Dress correctly. Do not wear loose clothing or
jewellery. They can be caught in moving parts. Rubber gloves and non-slip footwear are recommended when working outdoors. If you have long hair, wear a protective hair covering.
8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also required if the drilling operation creates dust.
9. Do not abuse the power cord. Never pull the cord to
disconnect the tool from the power point. Keep the cord away from heat, oil and sharp edges.
10. Secure the workpiece. Use clamps or a vice to hold
the workpiece. It is safer than using your hand and frees both hands to operate the tool.
11. Do not overreach. Keep your footing secure and
balanced at all times.
12. Look after your tools. Keep tools sharp and clean for
better and safer performance. Follow the instructions regarding lubrication and accessory changes. Inspect tool cords periodically and, if damaged, have them repaired by an authorised service facility. Inspect
extension cords periodically and replace them if damaged. Keep tool handles dry, clean and free from oil and grease.
13. Disconnect idle tools. Switch off the power and
disconnect the plug from the power point before servicing, when changing accessories and when the tool is not in use.
14. Remove adjusting keys and wrenches. Check to see
that keys and adjusting wrenches are removed from the tool before switching on.
15. Avoid unintentional starting. Always check that the
switch is in the OFF position before plugging in the tool to the power supply. Do not carry a plugged in tool with your finger on the switch.
16. Use outdoor rated extension cords. When a tool
is used outdoors, use only extension cords that are intended for outdoor use and are so marked.
17. Stay alert. Watch what you are doing. Use common
sense. Do not operate a power tool when you are tired.
18. Check for damaged parts. Before using a tool, check
that there are no damaged parts. If a part is slightly damaged, carefully determine if it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, proper mounting and any other conditions that may affect the operation of the tool. A part that is damaged should be properly repaired or replaced by an authorised service facility, unless otherwise indicated in this Instruction Manual. Defective switches must be replaced by an authorised service facility. Do not use a tool if the switch does not turn the tool on and off correctly.
19. Guard against electric shock. Prevent body contact
with grounded objects such as water pipes, radiators, cookers and refrigerator enclosures.
20. Use only approved parts. When servicing, use only
identical replacement parts. Use an authorised service facility to fit replacement parts.
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