Global Machinery Company ATBR1650K User Manual

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INSTRUCTION MANUAL
Finishing Nail Gun Kit
• Taipei • New York • Verona • London • Paris
031 21 6 PR ED 08
Fires up to 50mm x 16 Gauge
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Contents
Full 2 Years Home Use Warranty
Whilst every effort is made to ensure your complete satisfaction with this tool, occasionally, due to the mass manufacturing techniques, a tool may not live up to our required level of performance and you may need the assistance of our service department.
This product is warranted for a 2-year period for home domestic use from the date of the original purchase. If found to be defective in materials or workmanship, the tool or the offending faulty component will be replaced free of charge with another of the same item. A small freight charge may apply.
The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt. Proof of purchase is essential. We reserve the right to reject any claim where the purchase cannot be verified.
This warranty does not include damage or defects to the tool caused by or resulting from abuse, accidents, alterations or commercial or business use.
It also does not cover any bonus accessories unless the tool is a GMC Platinum Professional model.
Please ensure that you store your receipt in a safe place
. Conditions apply to the above warranty. If you need direction of what constitutes a free of
charge warranty claim, please review the guide given on the rear of the Receipt Holder. An indication is given as to the types of claim that are permissible, and those that are not.
Warranty 2 Introduction 3 Environmental protection 3 Description of symbols 3 Specifications 3 General safety instructions for air tools 3 Risk of eye or head injury 5 Risk of fire or explosion 5 Risk of loss of hearing 6 Risk to injury 6 Risk of electric shock 8 Risk of entanglement 9 Risk of cut or burns 9 Know your product 10 Preparing the tool 11 Operation 11 Firing mechanism 12 Where to use finishing nailers 12 Checking the safety strike element 12 Loading & unloading the fasteners 12 Adjusting the exhaust direction 13 Adjusting the fastening depth 13 Clearing a jam 13 Power source 13 Troubleshooting 14
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Dear Customer
If you require any help with your product, whether it is a Warranty claim, spare part or user information, please phone our Help Line for an immediate response. Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand.
Introduction
Your new GMC tool will more than satisfy your expectations. It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria.
You will find your new tool easy and safe to operate, and, with proper care, it will give you many years of dependable service.
Caution. Carefully read through this entire Instruction
Manual before using your new GMC Tool. Take special care to heed the Cautions and Warnings.
Your GMC tool has many features that will make your job faster and easier. Safety, performance, and dependability have been given top priority in the development of this tool, making it easy to maintain and operate.
Environmental protection
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be sorted, taken to the local recycling centre and disposed of in an environmentally safe way.
Description of symbols
The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.
Wear hearing protection. Wear eye protection. Wear breathing protection.
Specifications
Operating Pressure: 75 – 120 PSI Air Consumption: 4 – 8CFM Magazine Capacity: 100 Nails Nail size: 16 Gauge C-Brads Nail lengths: 18, 25, 32, 36, 45 or 50mm Weight: 1.7kg Air Inlet: ” PT
Tool Dimensions: 304 x 77 x 254mm
General safety instructions for air tools
To use this tool properly, you must observe the safety regulations, the assembly instructions and the operating instructions to be found in this Manual. All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards. Children and infirm people must not use this tool. Children should be supervised at all times if they are in the area in which the tool is being used. It is also imperative that you observe the accident prevention regulations in force in your area. The same applies for general rules of occupational health and safety.
Warning. When using air tools, basic safety precautions
should always be taken to reduce the risk of fire, electric shock and personal injury. Also, please read and heed the advice given in the additional important safety instructions.
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1. Keep the work area clean and tidy. Cluttered work
areas and benches invite accidents and injury.
2. Consider the environment in which you are working.
Do not use air tools in damp or wet locations. Keep the work area well lit. Do not expose air tools to rain. Do not use air tools in the presence of flammable liquids or gases.
3. Keep visitors away from the work area. All visitors
and onlookers, especially children and infirm persons, should be kept well away from where you are working. Do not let others in the vicinity make contact with the tool or air hose.
4. Store tools safely. When not in use, tools should be
locked up out of reach.
5. Do not force the tool. The tool will do the job better
and safer working at the rate for which it was designed.
6. Use the correct tool for the job. Do not force small
tools or attachments to do the job best handled by a heavier duty tool. Never use a tool for a purpose for which it was not intended.
7. Dress correctly. Do not wear loose clothing or
jewellery. They can be caught in moving parts. Rubber gloves and non- slip footwear are recommended when working outdoors. If you have long hair, wear a protective hair covering.
8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also required if the sanding operation creates dust.
9. Do not abuse the air hose. Never carry the air tool
by the air hose. Keep the air hose away from heat, oil and sharp edges.
10. Secure the work piece. Use clamps or a vice to hold
the work piece. It is safer than using your hand and frees both hands to operate the tool.
11. Do not overreach. Keep your footing secure and
balanced at all times.
12. Look after your tools. Keep tools sharp and clean
for better and safer performance. Follow the instructions
regarding lubrication and accessory changes. Inspect air hose periodically and, if damaged, have it replaced. Keep tool handles dry, clean and free from oil and grease.
13. Disconnect idle tools. Disconnect air tools from the
air hose before servicing, when changing accessories and when the tool is not in use.
14. Remove adjusting keys and wrenches. Check to see
that keys and adjusting wrenches are removed from the tool before switching on.
15. Avoid unintentional starting. Do not carry a
connected air tool with your finger on the trigger.
16. Stay alert. Watch what you are doing. Use common
sense. Do not operate an air tool when you are tired.
17. Check for damaged parts. Before using a tool, check
that there are no damaged parts. If a part is slightly damaged, carefully determine if it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, proper mounting and any other conditions that may affect the operation of the tool. A part that is damaged should be properly repaired or replaced by an authorised service facility, unless otherwise indicated in this Instruction Manual.
18. Guard against electric shock. Prevent body contact
with grounded objects such as water pipes, radiators, cookers and refrigerator enclosures.
19. Use only approved parts. When servicing, use only
identical replacement parts. Use an authorised service facility to fit replacement parts.
20. Disconnect tool from air supply hose. Before
doing tool maintenance, clearing a jammed fastener, leaving work area, moving tool to another location, or handing the tool to another person.
21. Never use a tool that is leaking air, has missing or damaged parts, or requires repair. Make sure all
screws and caps are securely tightened.
22. Operator and others in work area MUST wear safety glasses with side shields.
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Important safety instructions
Risk of eye or head injury
What could happen How to prevent it
Air powered equipment are capable of propelling
materials such as fasteners, metal chips, saw dust, and other debris at high speed, which could result in serious eye injury.
Tool attachments can become loose or break and fly
apart propelling particles at the operator and others in the work area.
Compressed air can be hazardous. The air stream can cause
injury to soft tissue areas such as eyes, ears, etc. Particles or objects propelled by the stream can cause injury.
Always wear safety glasses with side shields.
Never leave operating tool unattended. Disconnect air
hose when tool is not in use.
Wearing hearing protection and helmet during
operation is also strongly recommended.
For additional protection use an approved face shield in
addition to safety glasses.
Make sure all connections are secure and check air
hoses for weak or worn condition before each use.
Risk of fire or explosion
What could happen How to prevent it
Air nailers are capable of generating sparks which could
result in ignition of flammable materials.
Exceeding the maximum pressure rating of tools or
accessories could cause an explosion resulting in serious injury.
Never operate tools near flammable substances as
gasoline, cleaning solvents, etc.
Work in a clean, well ventilated area.
Never use oxygen, carbon dioxide or other gases as a
power source for air tools.
Use compressed air regulated to a maximum pressure at
or below the rated pressure of any attachments.
Connect tool to air supply hose with a coupling that
automatically removes all pressure from the tool when the coupling is disconnected.
Do not exceed maximum operating pressure of this tool
of 120 PSI.
Only use air hose that is rated for a maximum working
pressure of at least 120 PSI or 150% of the maximum system pressure, which ever is greater.
Always verify prior to using the tool that the air source
has been adjusted to the rated air pressure range.
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Risk of loss of hearing
What could happen How to prevent it
Long term exposure to noise produced from the operation
of air tools can lead to permanent hearing loss.
Always wear hearing protection.
Risk to injury
What could happen How to prevent it
Tools left unattended with the air hose attached, can
be activated by unauthorized persons leading to their injury or injury to others.
Air tools can propel fasteners or other materials
throughout the work area.
A wrench or a key that is left attached to a rotating
part of the tool increases the risk of personal injury.
Remove air hose when tool is not in use and store tool
in secure location away from reach of children and or untrained users.
Always keep hands and body away from the fastener
discharge area when air supply is connected to air nailer.
Use only parts, fasteners, and accessories recommended
by the manufacturer.
Always assume the finish nailer contains nails. Never
use the nailer as a toy.
Keep work area clean and free of clutter.
Keep children and others away from work area during
operation of the tool.
Grip tool firmly to maintain control while allowing tool
to recoil away from work surface as fastener is driven. If safety element is allowed to recontact work surface before trigger is released an unwanted fastener will be fired.
Keep work area well lit.
Remove adjusting keys and wrenches before turning the
tool on.
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Risk to injury (cont.)
Air tools can become activated by accident during
maintenance or tool changes.
Air tools can cause the workpiece to move upon
contact leading to injury.
Loss of control of the tool can lead to injury to self or
others.
Poor quality, improper, or damaged nailers can fly apart
during operation, propelling particles throughout the work area causing serious injury.
Disconnect the brad nailer from air compressor before
changing tools, loading/unloading fasteners or accessories, clearing jams and during non-operation.
Do not depress trigger when connecting the air hose.
Never carry the tool by the hose.
Avoid unintentional starting. Don’t carry an air tool which
is connected to an air hose, with your finger on the trigger.
Repair servicing should be done only by an authorized
service representative.
Use clamps or other devices to prevent movement.
Never operate tool while under the influence of drugs
or alcohol.
Don’t overreach. Keep proper footing and balance at all
times.
Always place yourself in a firmly balanced position when
using or carrying the brad nailer.
Keep handles dry, clean, and free from oil and grease.
Stay alert. Watch what you are doing. Use common
sense. Do not operate tool when you are tired.
Always use tool attachments rated for the speed of the
air tool.
Never use air tools which have been dropped, impacted
or damaged by use.
Never use tool if safety, trigger or springs are
inoperable, missing or damaged. Do not alter or remove safety, trigger, or springs. Make daily inspections for free movement of trigger and safety mechanism.
Do not apply excessive force to the tool, let the tool
perform the work.
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Risk to injury (cont.)
Fasteners could ricochet or be propelled causing serious
injury or property damage.
Improperly maintained tools and accessories can cause
serious injury.
There is a risk of bursting if the tool is damaged. Check for misalignment or binding of moving parts,
Use only accessories identified by the manufacturer to
be used with specific tools.
Never point discharge of tool at self or others.
Do not pull trigger unless tool contact safety device is
against work surface.
Never attempt to drive fasteners into hard surfaces such
as steel, concrete, or tile.
Take care to avoid driving a fastener on top of another
fastener.
Position tool carefully so that fasteners will be delivered
to the proper location.
Do not drive fasteners close to the edge of the
workpiece. The workpiece is likely to split allowing the fastener to fly free or ricochet causing personal injury.
Maintain the tool with care.
Always check that the striking element is operating
properly. Do not modify or disable the strike element, or any tool parts.
breakage of parts, and any other condition that affects the tool’s operation. If damaged, have the tool serviced before using.
Use of an accessory not intended for use with the
specific tools, increases the risk of injury to persons.
Risk of electric shock
What could happen How to prevent it
Using air tools to attach electrical wiring may result in
electrocution or death.
Contact with a “live” wire will also make exposed metal
parts of the tool “live” and may result in electrocution or death.
Fasteners coming in contact with hidden electrical
wiring may cause electrocution or death.
Never use a nailer to attach electrical wiring while
energized.
Avoid body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.
Thoroughly investigate the workpiece for possible
hidden wiring before performing work.
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Risk of entanglement
What could happen How to prevent it
Tools which contain moving elements, or drive other
moving tools, can become entangled in hair, clothing, jewellery and other loose objects, resulting in severe injury.
Never wear loose fitting clothes, or apparel which
contains loose straps or ties, etc. which could become entangled in moving parts of the tool.
Remove any jewellery, watches, identifications,
bracelets, necklaces, etc. which might become caught by the tool.
Keep hands away from moving parts. Tie up or cover
long hair.
Always wear proper fitting clothing and other safety
equipment when using this tool.
Risk of cut or burns
What could happen How to prevent it
Tools which cut, shear, drill, staple, punch, chisel, etc.
are capable of causing serious injury
Keep the working part of the tool away from hands and
body.
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Know your product
1. Exhaust deflector
2. Trigger
3. Air inlet
4. Latch
5. Nail magazine
6. Safety strike element (Non marking tip)
8. Drive safety cover
9. Quick release latch
10. Depth adjustment thumb wheel
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1
8
7 4
3
2
9
10
10
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Preparing the tool
Tool lubrication
This finish nailer requires lubrication BEFORE initial use and BEFORE and AFTER each additional use throughout its life.
1. Disconnect the air hose, turn the finish nailer so the air inlet (3) is facing up. Place 3-4 drops of non detergent oil into the air inlet. Do not use air tool oil as it contains solvents which will damage the nailer’s internal parts.
2. Lubricate the drive safety cover & slide guide (8), trigger (2) and magazine slide mechanism periodically.
3. After lubrication, run brad nailer briefly. Wipe off any excess oil from the adjustable deflector exhaust (1). The work surface can become damaged by excessive lubrication.
4. Finish nailer repairs must be done by a qualified and experienced service dealer.
Apply a thin coat of lightweight grease to safety slide guides.
Apply a few drops of oil to sliding mechanism of the magazine.
Apply a few drops of oil to the trigger mechanism.
Place a few drops of non-detergent oil into air inlet before each use.
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Operation
Operating the tool:
Firing mechanism:
This tool operates on a single (full sequential actuation) firing system.
Single (full sequential actuation) firing.
To fire, grip tool firmly to maintain control, position nose of tool onto work surface, depress safety, and squeeze trigger to fire a fastener. Allow tool to recoil away from work surface as fastener is driven. This “full sequential actuation” method provides the most accurate fastener placement.
Where to use finishing nailer.
Finishing nailers are used mainly in medium to light duty applications. The use of C Brad nails enables the nail heads to be countersunk under the surface of you work surface. This is important where the ‘finish’ or appearance of the workpiece is a priority.
Some additional important safety applications are as follows:
1. Fire fasteners into work surface only, never into materials too hard to penetrate such as concrete and steel.
2. Do not drive fasteners on top of other fasteners, or with the tool at too steep an angle as the fasteners may ricochet causing personal injury.
3. Do not drive fasteners close to the edge of the workpiece. The workpiece is likely to split allowing the
fastener to fly free or ricochet causing personal injury.
Checking the safety strike element:
1. Disconnect the air hose from the brad nailer and remove all fasteners from the magazine.
2. Make sure the trigger and the strike nose move freely up and down.
3. Reconnect air hose to the finish nailer.
4. Push the strike element against the work surface without depressing the trigger. The finish nailer MUST NOT cycle.
5. Remove the finish nailer from the work surface, the strike element should return to its original position. Pull the trigger, the brad nailer MUST NOT cycle. If it cycles DO NOT use it.
Loading & unloading the fasteners:
1. Always disconnect the finish nailer to the air hose before loading fasteners.
2. Press and pull the latch (4) back until it catches onto the back of the nail magazine cover (5).
3. Insert a row of quality C - brad fasteners into the magazine. Make sure the pointed ends of the fasteners are resting on the bottom of the magazine.
IMPORTANT: Make sure the fasteners are not rusted,
damaged or dirty.
5. Push the nail magazine cover (5) forward until the latch meets with the nails.
6. Always disconnect the air hose before unloading fasteners.
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Adjusting the exhaust direction:
1. The finish nailer is equipped with an adjustable direction exhaust deflector (1). Simply adjust the directional exhaust deflector so that the exhaust air blast will be directed away from the operator. Grasp the deflector and rotate it to the desired position for the current application.
Adjusting the fastening depth:
1. Regulate the air pressure to 120 PSI at the compressor.
2. Connect the air hose to the nailer and test for penetration by driving fasteners into a sample piece of wood. If the fasteners do not achieve the desired depth, rotate the depth adjustment thumb wheel (10) until the desired depth is achieved.
Clearing a jam:
1. Disconnect the air supply from the nailer and remove all fasteners from the magazine.
2. Press the quick release latch (9) which will disengage the the driver safety cover (8). Remove the driver safety cover (8) so the jammed fastener is exposed.
3. Remove the jammed fastener, using screwdriver or long nose pliers if required.
4. Close back the driver safety cover tightly.
5. Test the finish nailer.
Power source
This tool is designed to operate on clean, dry, compressed air at regulated pressures between 75 and 120 PSI.
The preferred system would include a filter, a pressure regulator, and an automatic oiler located as close to the tool as possible.
All compressed air contains moisture and other contaminates that are detrimental to internal components of the tool. An air line filter will remove most of these contaminates and significantly prolong the life of the tool. If an in-line oiler is not available, place 3 - 4 drops of non detergent oil into the tool’s air inlet at the beginning of each workday.
DANGER: All air line components (hoses, connectors,
filters, regulators, etc.) must have a minimum working pressure rating of at least 120 PSI or 150% of maximum system potential, whichever is greater.
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Troubleshooting
Trouble Possible cause Suggested remedy
Nailer skips when driving brad nails.
Air leaking near the top of the tool or in trigger area.
Nailer runs slow or has loss of power.
Air leaking near the bottom of the tool.
Tool jams frequently.
WARNING: Disconnect tool from air supply before performing any cleaning and maintenance procedures.
Dirt in the nose piece. Drive channel needs to be cleaned.
Dirt or damage prevent nails or pusher from moving freely in magazine.
Inadequate air flow to nailer. The fittings, hose or air compressors
Loose screws. Tighten screws.
Nailer not lubricated sufficiently. Nailer needs to be lubricated.
Exhaust port in the cap has been blocked.
Loose screws. Tighten screws.
Incorrect fasteners. Verify approved fasteners of correct size.
Damaged fasteners. Replace with undamaged fasteners.
Magazine is dirty. Clean magazine.
Magazine needs to be cleaned.
needs to be checked.
Damaged internal parts needs to be replaced by an authorized service centre.
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Carefully read the entire Instruction Manual
before using this product.
Before returning this product for a Warranty Claim or any other reason
Please Call 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
When you make your call, please have the following information at hand:
GMC Product Type GMC Product Code
A GMC Service Engineer will take your call and, in most cases, will be able to solve your problem over the phone.
You are welcome to use this phone-in service to make suggestions or give comments about any GMC product.
With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual. The manufacturer reserves the right to change specifications without notice. Note: Specifications may differ from country to country.
The GMC 777 Helpline operates from 7am to 7pm, 7 days a week (EST). This allows you to contact GMC directly with any queries and technical questions you have regarding our products.
45–55 South Centre Road Melbourne Airport Victoria, Australia 3045 Tel: (03) 8346 1100 Fax: (03) 8346 1200
Save this Manual for future reference.
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