Global Machinery Company AC40L, AC24L User Manual

AC24L/AC40L
030505 AC24/40L Ed5
INSTRUCTION MANUAL
2HP & 2-1/2HP
24 Litre & 40 Litre Air Compressors
• Taipei • New York • Verona • London • Paris
Warning!
Do not switch on for the first time
without first
filling with oil.
Contents
Warranty 2
Warning labels explained 3
Introduction 4
Environmental protection 4
Description of symbols 4
Specifications 4
General safety instructions 5
Additional safety rules for air compressors 6
Know your product 9
Unpacking 10
Assembly 10
Pre-start routine 11
To start & stop the compressor 11
Operation 12
Troubleshooting 13
Maintenance 14
General Inspection 15
Cleaning 15
Repairs 15
Full 2 Years Home Use Warranty
Whilst every effort is made to ensure your complete satisfaction with this tool, occasionally, due to the mass manufacturing techniques, a tool may not live up to our required level of performance and you may need the assistance of our service department.
This product is warranted for a 2-year period for home domestic use from the date of the original purchase. If found to be defective in materials or workmanship, the tool or the offending faulty component will be replaced free of charge with another of the same item. A small freight charge may apply.
The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt. Proof of purchase is essential. We reserve the right to reject any claim where the purchase cannot be verified.
This warranty does not include damage or defects to the tool caused by or resulting from abuse, accidents, alterations or commercial or business use.
It also does not cover any bonus accessories unless the tool is a GMC Platinum Professional model.
Please ensure that you store your receipt in a safe place. Conditions apply to the above warranty. If you need direction of what constitutes a free of
charge warranty claim, please review the guide given on the rear of the Receipt Holder. An indication is given as to the types of claim that are permissible, and those that are not.
Warning labels explained
On the tank of your air compressor you will notice various warnings about the operation of the compressor. These warnings and the procedures associated with them are explained fully in this manual on the following pages.
Please take note of these. They are important for your safety and that of others in the vicinity.
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Page 11
Page 4 Page 4 Page 6 Page 14
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Warning!
Do not switch on for the first time
without first
filling with oil.
Warning!
Unit starts
automatically.
Switch off power supply,
remove plug & relieve
air pressure prior to commencing service
tasks.
Oil Level
Keep oil level as shown:
Use only oil grade
specified in instruction
manual.
Tank Drain
To prevent build-up of
condensation, open
drain cock daily
Operating
Read instruction manual
prior to starting unit.
This equipment
operates from AC mains only.
Danger!
High voltage used on
this equipment. Switch
off power supply &
remove plug from mains
before removing any covers. Ensure mains
outlet is adequately
rated for this unit.
Warning!
Air discharged from
this unit is not
suitable for human
consumption.
Air InletŁ
Filter
When filter becomes dirty or oily, replace
cartridge. Refer to
instruction manual.
Warning!
Test the safety relief
valve daily.
Refer the instruction
manual.
Description of symbols
The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.
Wear hearing protection. Wear eye protection. Wear breathing protection.
Conforms to relevant standards for electromagnetic compatibility.
Specifications
Parameter Model AC24L Model AC40L
Power 2hp/1.5kW 2.5hp/1.8kW Voltage 230–240Vac ~ 50Hz No load speed 2850 RPM 2850 RPM Current 7A 8A Output at 0.8MPa
(115psi) 0.1m3/min Discharge pressure 0.8MPa (115psi) Restart pressure 0.5MPa (70psi) Tank capacity 24 litres 40 litres Air outlet size 6.35mm (1/4”) Dimensions 600mm x 360mm 685mm x 300mm
x 640mm x 720mm Net weight 27kg 35kg Cut-in pressure (factory set) 0.6MPa (85psi) Cut-out pressure (factory set) 0.8MPa (115psi) Maximum output pressure 0.8MPa (115psi) Free air delivery 117 l/min (4.15 cfm) Pump displacement 206 l/min (7.3 cfm)
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Dear Customer
y
If you require any help with your product, whether it is a Warranty claim, spare part or user information, please phone our Help Line for an immediate response. Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand.
Introduction
Your new GMC power tool will more than satisfy your expectations. It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria.
You will find your new tool easy and safe to operate, and, with proper care, it will give you many years of dependable service.
Caution. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take special care to heed the Cautions and Warnings.
Your GMC power tool has many features that will make
our job faster and easier. Safety, performance, and dependability have been given top priority in the development of this tool, making it easy to maintain and operate.
Environmental protection
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be sorted, taken to the local recycling centre and disposed of in an environmentally safe way.
General safety instructions
To use this tool properly, you must observe the safety regulations, the assembly instructions and the operating instructions to be found in this Manual. All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards. Children and infirm people must not use this tool. Children should be supervised at all times if they are in the area in which the tool is being used. It is also imperative that you observe the accident prevention regulations in force in your area. The same applies for general rules of occupational health and safety.
Warning. When using power tools, basic safety
precautions should always be taken to reduce the risk of fire, electric shock and personal injury. Also, please read and heed the advice given in the additional important safety instructions.
1. Keep the work area clean and tidy. Cluttered work
areas and benches invite accidents and injury.
2. Consider the environment in which you are working.
Do not use power tools in damp or wet locations. Keep the work area well lit. Do not expose power tools to rain. Do not use power tools in the presence of flammable liquids or gases.
3. Keep visitors away from the work area. All visitors
and onlookers, especially children and infirm persons, should be kept well away from where you are working. Do not let others in the vicinity make contact with the tool or extension cord.
4. Store tools safely. When not in use, tools should be
locked up out of reach.
5. Do not force the tool. The tool will do the job better
and safer working at the rate for which it was designed.
6. Use the correct tool for the job. Do not force small
tools or attachments to do the job best handled by a heavier duty tool. Never use a tool for a purpose for which it was not intended.
7. Dress correctly. Do not wear loose clothing or
jewellery. They can be caught in moving parts. Rubber gloves and non-slip footwear are recommended when working outdoors. If you have long hair, wear a protective hair covering.
8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also required if the sanding operation creates dust.
9. Do not abuse the power cord. Never pull the cord to
disconnect the tool from the power point. Keep the cord away from heat, oil and sharp edges.
10. Secure the work piece. Use clamps or a vice to hold
the work piece. It is safer than using your hand and frees both hands to operate the tool.
11. Do not overreach. Keep your footing secure and
balanced at all times.
12. Look after your tools. Keep tools sharp and clean for
better and safer performance. Follow the instructions regarding lubrication and accessory changes. Inspect tool cords periodically and, if damaged, have them repaired by an authorised service facility. Inspect extension cords periodically and replace them if damaged. Keep tool handles dry, clean and free from oil and grease.
13. Disconnect idle tools. Switch off the power and
disconnect the plug from the power point before servicing, when changing accessories and when the tool is not in use.
14. Remove adjusting keys and wrenches. Check to see
that keys and adjusting wrenches are removed from the tool before switching on.
15. Avoid unintentional starting. Always check that the
switch is in the OFF position before plugging in the tool to the power supply. Do not carry a plugged in tool with your finger on the switch.
16. Use outdoor rated extension cords. When a tool is
used outdoors, use only extension cords that are intended for outdoor use and are so marked.
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