Global Machinery Company AC30G, AC40G User Manual
AC30G/ AC 40G
050 81 2 ED 5 JJ
INSTRUCTION MANUAL
• Melbourne • Perth • Auckland • Hong Kong • Shanghai
• Taipei • New York • Verona • London • Paris
Warning!
Do not switch on
for the first time
without first
filling with oil.
30 Litre & 40 Litre
Air Compressors
2HP & 2.5HP
AC30G_AC40G 12/8/05, 4:48 PM1
Contents
Warranty 2
Warning labels explained 3
Introduction 4
Environmental protection 4
Description of symbols 4
Specifications 4
General safety instructions 5
Additional safety rules for air compressors 6
Contents of carton 8
Know your product 9
Unpacking 10
Assembly 10
Pre-start routine 11
To start & stop the compressor 11
Operation 12
Troubleshooting 13
Maintenance 14
General inspection 15
Cleaning 15
Power cord maintenance 15
Full 2 Years Home Use Warranty
Whilst every effort is made to ensure your complete
satisfaction with this tool, occasionally, due to the mass
manufacturing techniques, a tool may not live up to our
required level of performance and you may need the
assistance of our service department.
This product is warranted for a 2-year period for home
domestic use from the date of the original purchase. If
found to be defective in materials or workmanship, the
tool or the offending faulty component will be replaced
free of charge with another of the same item. A small
freight charge may apply.
The warranty replacement unit is only made available by
returning the tool to the place of purchase with a
confirmed register receipt. Proof of purchase is essential.
We reserve the right to reject any claim where the
purchase cannot be verified.
This warranty does not include damage or defects to the
tool caused by or resulting from abuse, accidents,
alterations or commercial or business use.
It also does not cover any bonus accessories unless the
tool is a GMC Platinum Professional model.
Please ensure that you store your receipt in a safe place
.
Conditions apply to the above warranty.
If you need direction of what constitutes a free of
charge warranty claim, please review the guide given on
the rear of the Receipt Holder. An indication is given as
to the types of claim that are permissible, and those
that are not.
AC30G_AC40G 12/8/05, 4:48 PM2
Warning labels explained
On the tank of your air compressor you will notice various
warnings about the operation of the compressor. These
warnings and the procedures associated with them are
explained fully in this manual on the following pages.
Please take note of these. They are important for your
safety and that of others in the vicinity.
Warning!
Unit starts
automatically.
Switch off power supply,
remove plug & relieve
air pressure prior to
commencing service
tasks.
Oil Level
Keep oil level as shown:
Use only oil grade
specified in instruction
manual.
Tank Drain
To prevent build-up of
condensation, open
drain cock daily
Operating
Read instruction manual
prior to starting unit.
This equipment
operates from
AC mains only.
When filter becomes
dirty or oily, replace
cartridge. Refer to
instruction manual.
Air InletŁ
Filter
Danger!
High voltage used on
this equipment. Switch
off power supply &
remove plug from mains
before removing any
covers. Ensure mains
outlet is adequately
rated for this unit.
Warning!
Air discharged from
this unit is not
suitable for human
consumption.
Oil Level
Keep oil level as shown:
Use only oil grade
specified in instruction
manual.
Tank Drain
To prevent build-up of
condensation, open
drain cock daily
Operating
Read instruction manual
prior to starting unit.
This equipment
operates from
AC mains only.
When filter becomes
dirty or oily, replace
cartridge. Refer to
instruction manual.
Air InletŁ
Filter
Danger!
High voltage used on
this equipment. Switch
off power supply &
remove plug from mains
before removing any
covers. Ensure mains
outlet is adequately
rated for this unit.
Warning!
Air discharged from
this unit is not
suitable for human
consumption.
Warning!
Test the safety relief
valve daily.
Refer the instruction
manual.
Tank Drain
To prevent build-up of
condensation, open
drain cock daily
Operating
Read instruction manual
prior to starting unit.
This equipment
operates from
AC mains only.
When filter becomes
dirty or oily, replace
cartridge. Refer to
instruction manual.
Air InletŁ
Filter
Danger!
High voltage used on
this equipment. Switch
off power supply &
remove plug from mains
before removing any
covers. Ensure mains
outlet is adequately
rated for this unit.
Warning!
Air discharged from
this unit is not
suitable for human
consumption.
Warning!
Test the safety relief
valve daily.
Refer the instruction
manual.
Operating
Read instruction manual
prior to starting unit.
This equipment
operates from
AC mains only.
When filter becomes
dirty or oily, replace
cartridge. Refer to
instruction manual.
Air InletŁ
Filter
Danger!
High voltage used on
this equipment. Switch
off power supply &
remove plug from mains
before removing any
covers. Ensure mains
outlet is adequately
rated for this unit.
Warning!
Air discharged from
this unit is not
suitable for human
consumption.
Warning!
Test the safety relief
valve daily.
Refer the instruction
manual.
Operating
Read instruction manual
prior to starting unit.
This equipment
operates from
AC mains only.
Danger!
High voltage used on
this equipment. Switch
off power supply &
remove plug from mains
before removing any
covers. Ensure mains
outlet is adequately
rated for this unit.
Warning!
Air discharged from
this unit is not
suitable for human
consumption.
Warning!
Test the safety relief
valve daily.
Refer the instruction
manual.
Danger!
High voltage used on
this equipment. Switch
off power supply &
remove plug from mains
before removing any
covers. Ensure mains
outlet is adequately
rated for this unit.
Warning!
Air discharged from
this unit is not
suitable for human
consumption.
Warning!
Test the safety relief
valve daily.
Refer the instruction
manual.
Warning!
Test the safety relief
valve daily.
Refer the instruction
manual.
3
Warning!
Do not switch on
for the first time
without first
filling with oil.
AC30G_AC40G 12/8/05, 4:48 PM3
Description of symbols
The rating plate on your tool may show symbols. These
represent important information about the product or
instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
Conforms to relevant standards for
electromagnetic compatibility.
Specifications
AC30G AC40G
Power: 2HP/1.5kW 2.5HP/1.8kW
Voltage: 230–240Vac ~ 50Hz
No load speed: 2850min-1
Current: 7A 8A
Maximum Output: 0.1m3/min
Discharge pressure: 0.8MPa (115psi)
Tank capacity: 30 litres 40 litres
Air outlet size: 6.35mm (1/4”)
Dimensions: 680mm x 290mm 684mm x 304mm
x 635mm x 705mm
Net weight: 27kg 32kg
Cut-in pressure
(factory set): 0.6MPa (85psi)
Cut-out pressure
(factory set): 0.8MPa (115psi)
Maximum
output pressure: 0.8MPa (115psi)
Free air delivery: 152 l/min 174l/min
(5.4 CFM) (6.1 CFM)
Pump
displacement: 202 l/min 228 l/min
(7.1CFM) (8CFM)
4
Dear Customer
If you require any help with your product, whether it
is a Warranty claim, spare part or user information,
please phone our Help Line for an immediate response.
Phone 1300 880 001 in Australia or 0800 445 721 in
New Zealand.
Introduction
Your new GMC power tool will more than satisfy your
expectations. It has been manufactured under stringent
GMC Quality Standards to meet superior performance
criteria.
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years of
dependable service
.
CAUTION.
Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings
.
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate
.
Environmental protection
Recycle unwanted materials instead of
disposing of them as waste. All tools, hoses
and packaging should be sorted, taken to
the local recycling centre and disposed of
in an environmentally safe way.
AC30G_AC40G 12/8/05, 4:48 PM4
General safety instructions
To use this tool properly, you must observe the safety
regulations, the assembly instructions and the operating
instructions to be found in this Manual. All persons who
use and service the machine have to be acquainted with
this Manual and must be informed about its potential
hazards. Children and infirm people must not use this
tool. Children should be supervised at all times if they
are in the area in which the tool is being used. It is
also imperative that you observe the accident prevention
regulations in force in your area. The same applies for
general rules of occupational health and safety.
Warning. When using power tools, basic safety
precautions should always be taken to reduce the risk of
fire, electric shock and personal injury. Also, please read
and heed the advice given in the additional important
safety instructions.
1. Keep the work area clean and tidy. Cluttered work
areas and benches invite accidents and injury.
2. Consider the environment in which you are working.
Do not use power tools in damp or wet locations.
Keep the work area well lit. Do not expose power tools
to rain. Do not use power tools in the presence of
flammable liquids or gases.
3. Keep visitors away from the work area. All visitors
and onlookers, especially children and infirm persons,
should be kept well away from where you are working.
Do not let others in the vicinity make contact with the
tool or extension cord.
4. Store tools safely. When not in use, tools should be
locked up out of reach.
5. Do not force the tool. The tool will do the job
better and safer working at the rate for which it was
designed.
6. Use the correct tool for the job. Do not force small
tools or attachments to do the job best handled by a
heavier duty tool. Never use a tool for a purpose for
which it was not intended.
7. Dress correctly. Do not wear loose clothing or
jewellery. They can be caught in moving parts. Rubber
gloves and non-slip footwear are recommended when
working outdoors. If you have long hair, wear a
protective hair covering.
8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also
required if the sanding operation creates dust.
9. Do not abuse the power cord. Never pull the cord to
disconnect the tool from the power point. Keep the
cord away from heat, oil and sharp edges.
10. Secure the work piece. Use clamps or a vice to hold
the work piece. It is safer than using your hand and
frees both hands to operate the tool.
11. Do not overreach. Keep your footing secure and
balanced at all times.
12. Look after your tools. Keep tools sharp and clean for
better and safer performance. Follow the instructions
regarding lubrication and accessory changes. Inspect
tool cords periodically and, if damaged, have them
repaired by an authorised service facility. Inspect
extension cords periodically and replace them if
damaged. Keep tool handles dry, clean and free from
oil and grease.
13. Disconnect idle tools. Switch off the power and
disconnect the plug from the power point before
servicing, when changing accessories and when the
tool is not in use.
14. Remove adjusting keys and wrenches. Check to see
that keys and adjusting wrenches are removed from
the tool before switching on.
15. Avoid unintentional starting. Always check that the
switch is in the OFF position before plugging in the
tool to the power supply. Do not carry a plugged in
tool with your finger on the switch.
16. Use outdoor rated extension cords. When a tool
is used outdoors, use only extension cords that are
intended for outdoor use and are so marked.
5
AC30G_AC40G 12/8/05, 4:48 PM5
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