Global Machinery Company 50L, 40L User Manual

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40L & 50L
VERTICAL DIRECT DRIVE AIR COMPRESSORS
EVAC40 & EVAC50 INSTRUCTION MANUAL
Cyan
Magenta
Yellow
Code: EVAC40/50 IM
Date: 070912 Edition: 6 Op: DCR
Do not switch on
for the first time
without first
filling with oil.
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Contents
Warranty Power Tools
Whilst every effort is made to ensure your complete satisfaction with this tool, occasionally, due to the mass manufacturing techniques, a tool may not live up to our required level of performance and you may need the assistance of our service department.
This product is warranted for a 2-year period for home domestic use from the date of the original purchase. If found to be defective in materials or workmanship, the tool or the offending faulty component will be repaired or replaced free of charge with another of the same item.
A
small freight charge may apply. Proof of purchase is essential. We reserve the right to reject any claim where the purchase cannot be verified.
This warranty does not include damage or defects to the tool caused by or resulting from abuse, accidents, alterations or commercial or business use. It also does not cover any bonus items or included accessories. Only the power tool is covered under this warranty.
With continuing product development, changes may have occurred which render the product received slightly different to that shown in this instruction manual.
Please ensure that you store your receipt in a safe place. Conditions apply to the above warranty. For full details of
the warranty terms and conditions please refer to our website – www.gmcompany.com
For prompt service we suggest you log your service request online - www.gmcservice.com.au, should you not have access to the internet, please contact our service department on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).
Warranty 2
Warning labels explained 3
Introduction 4
Environmental protection 4
Description of symbols 4
Specifications 4
General safety instructions 5
Additional safety rules for air compressors 6
Contents of carton 7
Know your product 8
Unpacking 9
Assembly 9
Pre-start routine 10
To start & stop the compressor 10
Operation 11
Troubleshooting 12
Maintenance 14
General inspection 15
Cleaning 15
Power cord maintenance 15
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Air discharged from
this unit is not
suitable for human
consumption.
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Test the safety relief
valve daily.
Refer the instruction
manual.
When filter becomes dirty or oily, clean or
replace filter. Refer to
instruction manual.
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High voltage used on
this equipment. Prior to
servicing or removing the
cover, switch off the
power supply & remove
plug from mains. Ensure
mains outlet is adequately
rated for this unit.
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Read instruction manual
prior to starting unit.
This equipment
operates from
AC mains only.
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Check the oil level before starting the
compressor every time.
Make sure the compressor is on a level
surface prior to checking the oil level.
The oil level is required to be at the
red dot on the oil level sight glass
prior to use.
Use only oil grade specified in the
instruction manual.
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To prevent build-up of
condensation, open
drain cock daily.
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• Do not switch on without first checking the oil level and, if required, filling
with oil.
• Always turn the compressor off at the On/Off switch on the compressor before turning off at the power supply.
Unit starts
automatically.
Switch off power supply,
remove plug & relieve
air pressure prior
to commencing
service tasks.
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Warning labels explained
On the tank of your air compressor you will notice various warnings about the operation of the compressor. These warnings and the procedures associated with them are explained fully in this manual on the following pages.
Please take note of these. They are important for your safety and that of others in the vicinity.
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Description of symbols
The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.
Wear hearing protection. Wear eye protection. Wear breathing protection.
Conforms to relevant standards for electromagnetic compatibility.
Specifications
EVAC40 EVAC50
Power: 2.4HP/1800W
Voltage: 230–240V ~ 50Hz
No load speed: 2850 min-1 2850 min
-1
Discharge pressure: 0.8 MPa(115 psi) 0.8 MPa(115 psi)
Tank capacity: 40 litres 50 litres
Air outlet size: 6.35 mm (1/4”) 6.35 mm (1/4”)
Net weight: 37.5 kgs 40 kgs
Cut-in pressure (factory set): 0.6MPa (85psi)
Cut-out pressure (factory set): 0.8MPa (115psi)
Maximum output pressure: 0.8MPa (115psi)
Free air delivery: 155 l/min 161 l/min (5.5 CFM) (5.7 CFM)
Pump displacement: 232 l/min 273 l/min (8.2 CFM) (9.6 CFM)
Introduction
Your new GMC power tool will more than satisfy your expectations. It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria.
You will find your new tool easy and safe to operate, and, with proper care, it will give you many years of dependable service.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take special care to heed the Cautions and Warnings.
Your GMC power tool has many features that will make your job faster and easier. Safety, performance, and dependability have been given top priority in the development of this tool, making it easy to maintain and operate.
Environmental protection
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be sorted, taken to the local recycling centre and disposed of in an environmentally safe way
.
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General safety instructions
To use this tool properly, you must observe the safety regulations, the assembly instructions and the operating instructions to be found in this Manual. All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards. Children and infirm people must not use this tool. Children should be supervised at all times if they are in the area in which the tool is being used. It is also imperative that you observe the accident prevention regulations in force in your area. The same applies for general rules of occupational health and safety.
WARNING. When using power tools, basic safety precautions
should always be taken to reduce the risk of fire, electric shock and personal injury. Also, please read and heed the advice given in the additional important safety instructions.
1. Keep the work area clean and tidy. Cluttered work
areas and benches invite accidents and injury.
2. Consider the environment in which you are working.
Do not use power tools in damp or wet locations. Keep the work area well lit. Do not expose power tools to rain. Do not use power tools in the presence of flammable liquids or gases.
3. Keep visitors away from the work area. All visitors and
onlookers, especially children and infirm persons, should be kept well away from where you are working. Do not let others in the vicinity make contact with the tool or extension cord.
4. Store tools safely. When not in use, tools should be
locked up out of reach.
5. Do not force the tool. The tool will do the job better and
safer working at the rate for which it was designed.
6. Use the correct tool for the job. Do not force small
tools or attachments to do the job best handled by a heavier duty tool. Never use a tool for a purpose for which it was not intended.
7. Dress correctly. Do not wear loose clothing or
jewellery. They can be caught in moving parts. Rubber gloves and non-slip footwear are recommended when
working outdoors. If you have long hair, wear a protective hair covering.
8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also required if the sanding operation creates dust.
9. Do not abuse the power cord. Never pull the cord to
disconnect the tool from the power point. Keep the cord away from heat, oil and sharp edges.
10. Secure the work piece. Use clamps or a vice to hold the
work piece. It is safer than using your hand and frees both hands to operate the tool.
11. Do not overreach. Keep your footing secure and
balanced at all times.
12. Look after your tools. Keep tools sharp and clean for
better and safer performance. Follow the instructions regarding lubrication and accessory changes. Inspect tool cords periodically and, if damaged, have them repaired by an authorised service facility. Inspect extension cords periodically and replace them if damaged. Keep tool handles dry, clean and free from oil and grease.
13. Disconnect idle tools. Switch off the power and
disconnect the plug from the power point before servicing, when changing accessories and when the tool is not in use.
14. Remove adjusting keys and wrenches. Check to see
that keys and adjusting wrenches are removed from the tool before switching on.
15. Avoid unintentional starting. Always check that the
switch is in the OFF position before plugging in the tool to the power supply. Do not carry a plugged in tool with your finger on the switch.
16. Stay alert. Watch what you are doing. Use common
sense. Do not operate a power tool when you are tired.
17. Check for damaged parts. Before using a tool, check
that there are no damaged parts. If a part is slightly damaged, carefully determine if it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, proper mounting and any other conditions that may
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