Global Industrial 412559 User Manual

Semi-Automatic
Random Size Case Sealer
with Universal Heads

User manual

Model No. 412559

Table of Contents

Specications pg.2
SafetyInformation pg.3
Installation pg.4

• HeightAdjustment pg.4

• TapeInstallation pg.5

• AirSourceInstallation pg.6

• AirPressureAdjustment pg.7
OperationInstructions pg.8

Troubleshooting pg.10
Maintenance pg.11
PartsList  pg.12
Replacement Parts pg.14
CircuitDiagram pg.18
PneumaticDiagram pg.19
Warranty  pg.20

2

PLEASE READ THESE INSTRUCTIONS COMPLETELY AND SAVE FOR REFERENCE. UPON
RECEIVING, INSPECT THE UNIT FOR ANY DAMAGE OR MISSING PARTS. IF DAMAGE IS
EVIDENT, NOTIFY THE CARRIER IMMEDIATELY TO FILE A CLAIM. THESE PRODUCTS
MUST BE HANDLED WITH CAUTION BY TRAINED OPERATORS WITH PROPER SAFETY
GEAR AND EQUIPMENT. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY. PLEASE CONTACT GLOBAL INDUSTRIAL CUSTOMER SERVICE (1-800­645-2986) FOR ANY ISSUES OR REPLACEMENT PARTS.

Specications

Specications Parameter Unit

Voltage AC 110/60 V/Hz

Power 220 W

Max. Carton Size (W x H x L) 19.6 × 19.6 × Unlimited inches

Min. Carton Size (W x H x L) 7.9 × 4.7 × 5.9 inches

Sealing Speed 65.62 ft/min

Height of Table 22.8 – 30.7 inches

Bleed Pressure 0.4-0.7 MPa

Compatible Adhesive Tape

Conveying Form Upper and lower conveyor belt drive -

Dimension (L×W×H) 77.6 x 70.1 x (50.4 to 57.5) inches

Weight 353 lb.

Maximum Outside Diameter of
Adhesive Tape

Compatible Adhesive Tape Widths 1-1/2” – 3” (38.1mm - 76.2mm) inches

BOPP, water-free adhesive tape,
PVC adhesive tape

9.8 inches

-

Figure 1

This safety alert symbol
identies import messages
in the manual.
READ AND UNDERSTAND
THEM BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT

3

Safety Information

1. DO NOT use near explosive or ammable gasses.

2. DO NOT reach into any rotating parts unless the machine is OFF and disconnected
from a power source. Hands may be caught in the moving parts which can cause
serious injury.

3. Prevent accidental starting.
Ensure machine is OFF before connecting to a power source.

4. DO NOT touch the machine or the plug when hands are wet. Wet hands can increase
the risk of electric shock.

5. Always turn o the machine and unplug the power cord when not in use. Cover the
machine to protect it from dust.

6. Do NOT pull the power cord by the cable.
Always unplug the power cord by pulling the plug.

7. Always use outlets that match the power tool plug. Never remove the grounding plug

or make any other modications. Ensure the outlet is properly installed and grounded.
Do not use adapter plugs. Using unmodied plugs and outlets helps ensure grounding

and reduces chances of electrical shock.

8. Always use a GFCI protected supply when using the machine. GFCI reduces the risk
of an electric shock.

9. Machine will gradually lower itself automatically after shutting down as the air bleeds

out. Do NOT use in corrosive atmospheres. Do NOT use in temperatures lower than 41˚
F or higher than 86˚ F.

The “Warning-Electric Shock” is attached
to the electrical enclosure on the lower left
side of the machine frame. The warning
label warns service personnel to unplug
the power supply before attempting any
service work on the case sealer.

“Warning-Sharp Knife”
label is attached to the
upper conveyor belt
assembly. The label warn
operators and service
personnel of the very sharp
knife used to cut the tape
at the end of the tape
application.

The “arrow” located on each guide rail
indicate the direction where the carton
enters and exit through the conveyor.

The “Danger-pinch point” label is
attached to the center plate at the
exit end of the machine bed. The
label warns the operator to keep
hands out of this area when the
drive belts are running.

“Caution-Sharp Knife” label
warns operators and service
personnel of the extremely sharp
knife used to cut the tape. Keep
hands out of these areas except as
necessary to service the tape heads
or to load/thread tape.

The “Warning must keep ground wire
connected” warns operators to keep
the ground plug connected at all time
during operation.

The “Red” emergency switch is
located on the top/front of the upper
conveyor belt assembly. If you
encounter problems during the
packaging process, press the
emergency stop switch to stop the
machine.

4

Installation

Height Adjustment

1. Raise one end of the machine by lifting the support rails between the casters with a
forklift, pallet jack, or scissor jack. Do NOT raise the machine too high to avoid turning
over the machine. NOTE: Scissor jack and additional equipments not included. Pallet
jack requires a wood block between the fork and support bar to lift the machine.

2. Unscrew the (4) locking bolts and adjust the height of the feet. Tighten the screws
when completed.

3. Lower the machine back to the ground.

4. Repeat the above 3 steps to the other end of the machine to adjust the height of the
other two feet.

5. Make any ne adjustments, if necessary, with the threaded caster(s) to ensure the
machine leveled.

Figure 2

5

Tape Installation

Warning!

1. Ensure the machine is OFF and the power cord is unplugged. Attach the tape
roll to the reel so that the adhesive side faces outward when pulled. If the tape

doesn’t t onto the tape reel, loosen the adjustment nut. Then retighten when

the tape is installed. Ensure the tape can spin and there is adequate tape tension.



Figure 3

2. Pull the tape through to the copper roller, the tension roller, the copper wheel , the
tap pressing plate, and the front rubber wheel, respectively.

Figure 4

6

Air Source Installation

1. Clean all connecting pipes and joints to prevent dirt from entering the gas tubes
when installing the air regulator.

2. Ensure the air ow matches the direction indicated by the arrow on the body.

3. Drain the water from the lter by pushing the drain button upward.

4. The pressure is preset to 0.3-0.4 MPa. However, you can adjust the pressure by using
the pressure knob if needed. Pull the knob up to unlock the knob. Turn the knob
gradually (clockwise to increase outlet pressure and counterclockwise to decrease).

DO NOT change the pressure drastically too quickly. Press the knob down to x the

setting.

5. Fill the oil feeder with mechanical oil (ISO VG32 or equivalent) to no more than 80%
of capacity.

Figure 5

Note: Air inlet connects to 8mm OD x 5mm ID air pressure hose.

7

Air Pressure Adjustment

The button A (cylinder pressure regulating valve) is used to adjust the pressure (0.2 MPa) of
the guide rails on both sides. If the pressure is too high, the box can get damaged.

The button B (lifting cylinder buer pressure regulating valve) is used to adjust the pressure

of the upper sealing component against the carton (0.12~0.15 MPa). Increase the pressure
to prevent damaging a thin, light, or delicate box.

1. Pull the button outward away from the machine to unlock the knob.

2. Turn the button clockwise to increase the pressure, and counterclockwise to decrease
the pressure. After adjusting the pressure, press down the button to lock the setting.

Figure 6