Global Industrial 412410, 412409 User Manual
Semi-Auto Low Profile
Stretch Wrap Machine
User Manual
Model no. 412409
Globalindustrial.com
Customer Service
US: 1-800-645-2986
CA: 1-888-645-2986
OPTIONAL
Stretch Wrap Machine Ramp
Model no. 412410
2
Table of Content
Machine Dimensions
Figure 1
Table of Contents
3
1
2
3
4
System Specifications
System Set-up
2.1 Machine Set-up
2.2 Installation
Control Panel Buttons
Operator Controls
4.1 Manual
4.2 Auto
4.3 Input & Output (I/O)
4
6
7
8
10
12
12
13
14
5
6
4.4 Film Loading
4.5 Machine Operation
Maintenance & Troubleshooting
Components & Parts
14
16
18
20
4
System Specication
1. System Specification
Machine Dimensions
(See Figure 1)
Length 96.5”
Width 59”
Height 89.4”
Turntable Diameter 59”
Turntable Height from Floor 3.15”
Wrapping Height 83”
Operation Space 97” x 60” x 90”
Maximum Load Size 52” x 52” x 82”
s
Table 1
Electrical Specications
• 110 VAC, 60 Hz, Single-phase, 9.1AMP
• Turntable motor: 550W
• Lift motor: 200W
• Pre-stretch Motor: 200W
Turntable System
• 13 RPM turntable maximum speed
• 4,400 lbs. turntable maximum load capacity
• 1-10 round/minute
• Clockwise rotating turntable direction
Film Delivery System
• Innite / Manual Stretch Adjustment
• 10” Diameter Roll Capacity
• 3” inner lm roll diameter
• 20” Roll Width Capacity
Machine Features
• Programmable logic controller (PLC) user interface
• 6 modes: that’s 5 automatic modes + 1 manual mode.
• The lm carriage adopts close loop self-adjusting technology, to ensure each
package is evenly wrapped.
• Allowable package weight (22 lbs – 4400 lbs)
• SAFETY: The machine has an emergency stop button & sensor underneath the
lm carriage. Once an object is detected underneath the moving lm carriage, the
machine will stop.
CAUTION!
5
When servicing drive and controllers, there may be exposed components with
housings or protrusions at or above the line potential. Extreme care should be taken
to protect against shock.
The user is responsible for conforming to all applicable code requirements with
respect to grounding requirements. Do NOT use extension cords to operate the
equipment
Disconnect AC input power when the machine is not in use and before checking
components, performing maintenance, cleaning up, and. Do NOT connect or
disconnect wires and connectors while power is applied to the circuit.
Always plug into a grounded outlet with the rated voltage
110 V
WARNING!
Loose clothing must NOT be worn while the machine is in operation. Stay clear of
moving parts while the machine is running.
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System Set-up
2. System Set-up
Machine Placement
Place the Semi-automatic Stretch Wrap Machine close to an area where you will
be wrapping your pallet loads. Refer to gure 2 t o insure the m achine meets the
minimum clearance space requirements. Make sure that there is sucient room to
load/unload the machine and that you do not stretch the wiring cable. Remember,
you will need to provide electrical service to a 110 VAC, 9.1-AMP outlet.
(See Figure 2)
Floor Weight Bearing Tolerance
The oor must be able to bear the weight of the machine, the weight of the maximum
load, plus a safety factor. The floor must also be able to tolerate the stress of the
machine operation. If the truck will operate on the same weight bearing area, add
the weight of the trucks to the weight bearing stress tolerance requirement.
Figure 2
2.1 Machine Set-up
1. Place the crated machine close to the designated wrap area. Remove all shipping
fasteners holding the machine to the pallet. The machine may be crated with the tower
tilted down and the motor cover front carriage roller removed for shipping purpose.
2. Place forks of the forklift through the tubes provided at the rear base of the module,
remove the machine from the crate and place it at the designated wrap area.
3. Check all internal connections to ensure there is no loose/disconnected electrical
wiring,
4. Connect the motor wiring and sensor leads according to the corresponding wire
numbers.
5. If the OPTIONAL ramp (Model no. 412410) is purchased: select a ramp position illus-
trated below. The ramp can be positioned anywhere in a 180 rotation around the front
of the turntable. There should be a ¼” gap between the turntable and the ramp. The
ramp should be fully supported by the oor. (See Figure 3)
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Figure 3
8
2.2 Installation
NOTE: Installation requires two people.
CAUTION
Be careful when standing on the turntable during the installation, as it may turn
when rotational force is applied.
1. Raise the tower upright safely with two people.
2. Tighten the screw between the tower and the turntable base. (See Figure 4)
3. Screw the lm carriage into the post. (See Figure 5)
4. Connect to the power supply and perform a ground test before using the machine.
Figure 4
Screw the set of (4)
screws, washers, and
lock washers through
the tower and into the
turntable base securely.
(M10 X 20 screw)
Screw the set of (2)
screws connecting the
tower and turntable.
(M8 x 10 screw)
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Mount the lm carriage
onto the post by fastening
a set of (2) screws.
( M8 x 20 screw)
Figure 5
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3. Control Panel Buttons
Figure 6
Control Panel Buttons
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