Global Industrial 334475, 251783, 251784, 251785 User Manual

Instruction Manual

HAND PALLET TRUCK

（TX SERIES）

Note: Owner/Operator must read and understand this instruction

manual before using the hand pallet truck.

Thank you for choosing our pallet truck. For your safety and correct operation, please
carefully read the manual before use.

NOTE: All of the information reported herein is based on data available at the time of
printing. The factory reserves the right to modify its own products at any time without
notice or incurring in any sanction. Please verify with the factory for possible updates.

1. GENERAL SPECIFICATIONS

Standard Model TX20S TX20L TX25S TX25L
Quick Lift Model TXQ20S TXQ20L TXQ25S TXQ25L
Capacity (kg) 2000 2000 2500 2500
Max. Fork Height (mm) 205(or195)
Min. Fork Height (mm) 85(or75)
Fork Length (mm) 1150 1220 1150 1220
Width Overall Forks (mm) 530 685 530 685
Individual Fork Width (mm) 150
Load Wheel Diameter (mm)
Steering Wheel Diameter (mm)
Net Weight (kg) 72 77 76 79
Special fork length are available 800, 900, 950, 1000, 1220,1500mm.
Materials and specification are subject to change without notice.

φ80x60(orφ70x60)Nylon , Polyurethane
φ200(orφ180)Nylon, Polyurethane, Rubber

2. TO ATTACH HANDLE TO PUMP UNIT

2.1 Loosen the setting screw (140H) on the crank link (139H).

2.2 Remove three screws (H109) and three spring washers (H110) from the base (103).

2.3 Place the handle (H101, H101A, H101(JR), H101(FR)) on the base (103), please
note: Feed the rod and chain (H107) through the centre of the base (103) and axle (109).

2.4 Insert three screws (H109) with spring washers (H110) into the base (103). Then
tighten them securely.

2.5 Raise the crank link (139H) and put the pin on rod and chain (H107) into the
groove of crank link (139H).

3. TO ADJUST RELEASE DEVICE

On the handle of the pallet truck, you will find the control lever (H106) which can be set
in three positions (See Fig. 1):
LOWER=to lower the forks; NEUTRAL=to move the load; ASCENT=to raise the forks.
After assembling the handle, you can adjust the three positions.

3.1 First tighten the setting screw (140H) on the crank link (139H) until the LOWER

position function works.

3.2 If the forks elevate while pumping in the NEUTRAL position, turn the setting
screw (140H) clockwise until pumping the handle does not raise the forks and
the NEUTRAL position functions correctly.

3.3 If the forks descend while pumping in the NEUTRAL position, turn the setting

screw (140H) counter-clockwise until the forks do not lower.

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3.4 If the forks do not descend when the control lever (H106) is in the LOWER position,
turn the setting screw (140H) clockwise until raising the control lever (H106) lowers

the forks. Then check the NEUTRAL position as per item 3.2 and 3.3.

3.5 If the forks do not lift while pumping in the ASCENT position, turn the setting
screw (140H) counter-clockwise until the forks elevate while pumping in the
ASCENT position. Then check the NEUTRAL and LOWER position as per
item 3.2, 3.3 and 3.4.

4. MAINTENANCE

4.1 OIL

Please check the oil level every six months. The oil capacity is about 0.3lt. Restore
the fluid level in the rubber reservoir to 5mm below the top, this must be with the
forks in the lowered position.
Use the hydraulic type oil according to temperature scale below.

Temperature Oil

-20℃~+40℃

L-HV46 Hydraulic oil

4.2 HOW TO EXPEL AIR FROM THE PUMP UNIT

Air may enter the unit when the seals are replaced. Lift the control lever (H106) to the
LOWER position, then move the handle (H101, H101A, H101(JR), H101(FR)) up and
down for several times.

4.3 DAILY CHECK AND MAINTENANCE

Daily check of the pallet truck can limit wear and tear of the unit. Pay special
attention to the wheels (127, F1510, F1511), the axles (F1512, F1515, F1516),
the handle (H101, H101A, H101(JR), H101(FR)), the forks (F1504) and lift and
lower control.

4.4 LUBRICATION

Use motor oil or grease to lubricate all moveable parts.

5. GUIDE TO SAFETY OPERATION

For safe operation of the Hand Pallet Truck, please read all warning signs and
instructions here and on the pallet truck prior to use.

5.1 Do not operate the pallet truck unless you are familiar with it and have been
trained or authorised to do so.

5.2 Do not operate the truck unless you have been trained and authorised. Give
special attention to the wheels, the handle assembly, the forks, and the lower
control.

5.3 Do not use the truck on sloping ground.

5.4 Never place any part of your body in the lifting mechanism or under the forks
or load. Do not carry passengers.

5.5 We advise that operators should wear gloves and safety shoes.

5.6 Do not handle unstable or loosely stacked loads.

5.7 Do not overload the truck.

5.8 Always place loads centrally across the forks and not at the end of the forks

(See Fig. 2).

2

5.9 The capacity of the truck assumes an evenly distributed load with the centre of the

load being at the halfway point of the length of the forks.

5.10 Make sure that length of the forks matches the length of the pallet.

5.11 Lower the forks to lowest height when the truck is not being used.

5.12 In other specific conditions the operators should take extra care in operating the
truck.

6. TROUBLES SHOOTING

NO TROUBLE CAUSE ACTION

The forks do not lift

1

to maximum height.

The forks do not lift

2

up.

The forks do not

3

descend.

4

Leaks

The forks descend

5

without being
lowered.

*NOTE: DO NOT ATTEMPT TO REPAIR THE PALLET TRUCK UNLESS YOU ARE
TRAINED AND AUTHORIZED TO DO SO.

-Not enough hydraulic oil. -Add more oil.

-Not enough hydraulic oil.

-The oil has impurities.

-Discharge valve is out of
adjustment.

-Air in the hydraulic oil.

-The rod (102) and the
cylinder (159H) are deformed
resulting from a seriously
unbalanced load.

-A part has been broken or
been deformed resulting
from unbalanced load.

-The setting screw (140H) is
not in the correct position.

-Seals worn out or damaged.

-Some parts may be cracked
or worn out.

-Impurities in the oil cause
the discharge valve (B) to fail
to close.

-Air in the oil.

-Seals worn or damaged.

-Discharge valve (B) is out of
adjustment.

3

-Pour in more filtered oil.

-Change the oil.

-Adjust the setting screw
(140H) (See item 3.5).

-Expel the air (See item 4.2).

-Replace the rod (102) or
cylinder (159H).

-Repair or replace
component.

-Adjust the setting screw
(140H) (See item 3.4).

-Replace seals with new
ones.

-Check and replace with new
ones.

-Replace with filtered oil.

-Expel the air (See item 4.2).

-Replace with new ones.

-Adjust the setting screw
(140H) (See item 3.3).