Global Industrial 300683 User Manual

Instruction Manual

Hydraulic Drum Truck

Note:

Owner/Operator must read and understand this instruction

manual before using the hydraulic drum truck.

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GENERAL INTRODUCTION

Thank you for choosing our hydraulic drum truck. For your safety and correct operation, please carefully read the manual before use. Hydraulic drum truck is a special tool to move the drum in short distance. The structure of the whole pallet truck is easy, it is convenient in use, safe and reliable. During the process of using, first place Part No. H106 in the LOWER position, lower the frame to the lowest height, push the hydraulic drum truck, place the drum in the hoop, place Part No. H106 in the ASCENT position, pump the handle, let the frame first holding the drum, then elevate with the drum leaving the ground (The height of the clearance is up to the operator’s need). Then place Part No. H106 in the NEUTRAL position, push the hydraulic drum truck, unload the drum in the destined area. Finally, place Part No. H106 in the LOWER position, lower the frame to the lowest height and loose the pawl, drag the hydraulic drum truck out. (Three positions of setting Part No. H106, please see Fig. 1)

1. GENERAL SPECIFICATIONS

Model HJ365 Capacity (lbs) 800 Min. Hoop Height (mm) 390 Max. Hoop Height (mm) 270 Hoop Radius (mm) 290 Load Wheel Diameter (mm) Steering Wheel Diameter (mm) Ø160 Net Weight (kg) 53

Ø80×38 Nylon

2. TO AT TACH HANDLE TO PUMP UNIT

2.1 Loosen the setting screw (140H) on the crank link (139H).

2.2 Remove three screws (H109) and three spring washers (H110) from the base (103).

2.3 Place the handle (H101, H101A, H101(JR), H101(FR)) on the base (103), please note: Feed the rod and chain

(H107) through the centre of the base (103) and axle (109).

2.4 Insert three screws (H109) with spring washers (H110) into the base (103). Then tighten them securely .

2.5 Raise the crank link (139H) and put the pin on rod and chain (H107) into the groove of crank link (139H).

3. TO ADJUST RELEASE DEVICE

On the handle of the hydraulic drum truck, you will find the control lever (H1 06) which ca n be set in three positions (See Fig. 1): LOWER=to lower the forks; NEUTRAL=to move the load; ASCENT=to raise the forks. After assembling the handle, you can adjust the three positions.

3.1 First tighten the setting screw (140H) on the crank link (139H) until the LOWER position

function works.

3.2 If the forks elevate while pumping in the NEUTRAL position, turn the setting screw (140H)

clockwise until pumping the handle does not raise the forks and the NEUTRAL position functions correctly.

3.3 If the forks descend while pumping in the NEUTRAL position, turn the setting screw (140H)

counter-clockwise until the forks do not lower.

3.4 If the forks do not descend when the control lever (H106) is in the LOWER position, turn the

setting screw (140H) clockwise until raising the control lever (H106) lowers the forks. Then check the NEUTRAL position as per item 3. 2 and 3.3.

3.5 If the forks do not lift while pumping in the ASCENT position, turn the setting screw (140H)

counter-clockwise until the forks elevate while pumping in the ASCENT position. Then check the NEUTRAL and LOWER position as per item 3.2, 3.3 and 3.4.

4. MAINTENANCE

4.1 OIL

Please check the oil level every six months. Add oil when the forks in the lowered position. Add or change the hydraulic oil according to the table below.

Temperature Oil

-20℃~+40℃ L-HV46 Hydraulic oil

4.2 HOW TO EXPEL AIR FROM THE PUMP UNIT

Air may enter the unit when the seals are replaced. Lift the control lever (H106) to the LOWER position, then move handle up and down for several times.

4.3 DAILY CHECK AND MAINTENANCE

Daily check of the hydraulic drum truck can limit wear and tear of the unit. Pay special attention to the wheels, the axles, the ha ndle, the f orks and li f t, lower, hold control. When the truck is not being used, it should be left in the lowered position.

4.4 LUBRICATION

Use motor oil or grease to lubricate all moveable parts.

5. SAFETY RULES AND OPERATING INSTRUCTIONS

For safe operation of the Hydraulic Drum Truck please read all warning signs and instructions here and on the hydraulic drum truck prior to use.

5.1 Safety rules

To avoid hazardous situations, you should obey the following rules:

1) Fall Hazard

Do not use as a personnel lifting platform or step.

2) Tip-over Hazards

Do not overload the machine. The machine can be only used on a firm, level surface. Do not use the machine on the condition of drop-offs, holes, bumps, debris, unstable surfaces or other possible hazardous conditions. The machine can be only used in the light environment of at least 50LUX.

3) Collision Hazard

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