Global Hobby XTM Racing X-Terminator Pro Assembly Manual

ASSEMBLY

MANUAL

and TUNING

GUIDE

HTTP://XTM.GLOBALHOBBY.COM

Features of Your XTM Racing X-Terminator Pro:

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Factory-Assembled Chassis and Drive Train

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3 Millimeter 7075 Aluminum Milled Chassis

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CVA-Type Front & Rear Drive Axles

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Threaded Shock Bodies

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Dual-Chamber Aluminum Racing Tuned Pipe

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Exhaust Header w/Coupler & Spring Retainer

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Performance 3-Shoe Clutch Assembly

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Aluminum Heat-Sink Engine Mounts

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7075 Aluminum Shock Towers & Chassis Support Braces

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Carbon-Fiber Radio Tray

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Complete Ball-Bearing Set - Including Steering

Thank you for purchasing the XTM Racing X-Terminator Pro. This Assembly Manual is provided to help you enjoy your new X-Terminator Pro
without any of the hassles you might expect. Please read through all of the literature that is provided in the box.

✦✦

✦IMPORTANT

✦✦

could lead to bodily harm and/or injury. The XTM Racing X-Terminator Pro is not intended for persons under 12 years of age, unless closely
supervised by an adult.

✦✦

✦ Before operating your new X-Terminator Pro, please read and understand the warnings listed on the next page. Failure to do so

✦✦

The XTM Racing X-Terminator Pro is distributed exclusively by Global Hobby Distributors

All contents copyright © 2004, Global Hobby Distributors Version V1.0 January 2004

18480 Bandilier Circle, Fountain Valley, CA 92708

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Fuel Line w/Fuel Filter

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Clear Body w/Rear Spoiler, Body Clips & Decal Sheet

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Rear Sway Bar

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Dual Vented Disc Brakes

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0º - 3º Rear Suspension Mounts

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Dish Wheels

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Shock Dust Boots

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Dustproof Receiver and Battery Boxes

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Silicone Dustproof Switch Cover

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Dual-Sponge Air Filter w/Prefilter Sleeve

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Transponder Mount

Kit Product # 145603

Need help or have any questions? Call us at 1-714-963-0329 or send us an Email at [e-mail]

1

FOR YOUR SAFETY - PLEASE READ THESE WARNINGS FIRST!

ENGINE WARNINGS

●

Never use any fuel in your engine other than glow fuels
specifically designed for use in model car engines. Use of any
other types of fuel can cause severe damage to your engine and/or
personal injury. NEVER USE GASOLINE!

●

Never operate your model on any public streets. This could
cause traffic accidents, personal injury or property damage.

●

Glow fuel engines emit exhaust vapors that are poisonous and
can be dangerous to your health. It is important that you operate
your engine in a very well-ventilated area, preferably outdoors.

●

Before starting your engine, make sure that the throttle trim is
set to the idle position. Starting your engine at any setting above
idle can cause the model to lurch out of your hands.

●

When your engine is running, there are certain parts that
rotate at high speeds. Be careful not to touch the drive shafts,
gears, clutch assembly or any other moving parts. Otherwise,
serious injury could result.

●

It is normal for your engine, exhaust header and tuned pipe to
get very hot during operation. Never touch these parts while
they are hot or you might be burned.

●

Model car engines produce vibration when they are running. It
is important to periodically check the engine mounting screws
and other assemblies to ensure they are tight. Running your
engine with the engine mounting screws loose can lead to
severe engine and/or chassis damage.

FUEL WARNINGS

●

Glow fuels like those used in your X-Terminator Pro are
poisonous. Follow all the precautions that are printed on the fuel
manufacturer's container.

●

Keep fuel out of the reach of children.

●

Glow fuel is extremely flammable. Keep away from high heat,
sparks and flame.

GENERAL WARNINGS

●

Under no circumstances should you operate your model in
crowds of people. Serious injury could result.

●

Never operate your model on busy streets or if there are cars
around.

●

Do not use your model to chase pets or other animals.

●

The receiver and battery boxes are not waterproof; therefore,
do not drive through water, wet grass, mud or snow.

●

Because your model is operated by radio control, it is important
to make sure you always are using fresh and/or fully charged
batteries. Never allow the batteries to run low or you could lose
control of the model.

●

If your model becomes stuck, allow the engine to idle, then
retrieve your model by hand.

●

To prevent excessive r.p.m.'s from damaging your engine and/or
drive-train components, we suggest reducing throttle while in the
air during jumps.

FOR YOUR INFORMATION

If you should have any trouble with any of the steps listed in this Assembly Manual and Tuning Guide, we have provided an extensive
troubleshooting guide beginning on page # 16. The troubleshooting guide is provided to help you find a quick and immediate resolution
to a number of problems that might occur. If you cannot solve a problem using the troubleshooting guide, or if you have any other
questions or concerns, please contact us at the address below:

Global Services
18480 Bandilier Circle

http://globalservices.globalhobby.com

Fountain Valley CA 92708

Phone: [phone] Fax: [phone] Email: [e-mail]

CHECK IT OUT! We urge you to come check out our website at http://globalservices.globalhobby.com. There you will find public message boards

frequented by other XTM Racing product owners and the XTM Racing support staff. This is a great place to learn about new XTM Racing products,
get help and suggestions for your current XTM Racing products or just simply hang out and chat with people that share your same interests.

To allow us to serve your needs better, please include your email address with any correspondence you send to us. Your email address will be added to our Customer
Service Database so you will automatically receive free updates and tech notices for your particular product. You will also receive repair status updates (if applicable) and
other important information about your product as it becomes available.

IMPORTANT INFORMATION ABOUT YOUR EMAIL ADDRESS

Global Hobby Distributors will not disclose the information it collects to outside parties. Global Hobby Distributors does not sell, trade, or rent

your personal information to others . Your privacy is important to us.

Visit Our Website

2

Visit our website at http://xtm.globalhobby.com or for Customer Service at http://globalservices.globalhobby.com

INTRODUCTION

Thank you for purchasing the XTM Racing X-Terminator Pro 1/8th scale Nitro Buggy. The XTM Racing X-Terminator Pro is one of the
best, most affordable 1/8th scale nitro buggies available today. This Pro version of the great X-Terminator RTR Nitro Buggy is an 80%
factory-assembled chassis complete with many options that are normally only available as upgrade items: 7075 aluminum shock
towers, 7075 aluminum chassis braces, aluminum shocks with threaded shock bodies, dual vented disc brakes, carbon-fiber radio tray,
3-shoe clutch and much more. It doesn't get any better than that. XTM Racing gives you everything serious racers want and none of the
things they don't. We've included everything we could for you to customize your X-Terminator Pro to your favorite track's conditions
and we've done all the tedious work for you. We've left the stylish racing body clear, too, so that you can paint it in your own favorite
colors. And, of course, we've included a great set of die-cut XTM Racing decals to liven up your color scheme.

If you're a racer, you'll want to use your own favorite radio control system and your own favorite .21 size rear-exhaust racing engine,
according to your racing program's rules. We leave choosing tires up to you, too, since track conditions and personal preference differ
so much. You'll be able to use the tires you want the first time. So, forget about the rest, you have the best. Go from the box to
the Winner's Circle in only hours, with the X-Terminator Pro from XTM Racing.

SECTION 1: PARTS IDENTIFICATION

Before beginning assembly, carefully remove the main chassis and the separate parts bags from the box. Use the parts list below to
verify that your kit contains all of the correct parts bags. If your kit is missing a parts bag, or even just a singe part, please contact us
immediately, using the contact information listed on the bottom of page # 2.

1 - Assembled Chassis with Wheels

1 - Tuned Pipe Bag

1 - Exhaust Header Bag

1 - Engine Air Filter Bag

1 - Air Filter Prefilter Bag

1 - Clutch Assembly Bag

1 - Throttle & Brake Linkage Bag

1 - Switch Dust Cover Bag

1 - Engine Mount Bag

1 - Fuel Line & Filter Bag

1 - Molded Toe-Angle Blocks Sprue

1 - Molded Miscellaneous Parts Sprue

1 - Antenna Tube

1 - Tools Bag

1 - Clear Polycarbonate Body w/Wing

1 - Decal Sheet

The different parts bags contain a number of small parts that are identified throughout this assembly manual. We don't suggest
opening the parts bags until you actually need to take a part out of them. This will prevent you from loosing any of the small parts. It
will also make it easier for you to identify the parts.

Need help or have any questions? Call us at 1-714-963-0329 or send us an Email at [e-mail]

3

SECTION 2: RECOMMENDED TOOLS AND SUPPLIES NEEDED

This section lists the recommended items you need to purchase and have on-hand to finish assembling and to run and maintain your
new XTM Racing X-Terminator Pro.

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Fuel to Suit Your Engine

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Glow Plug to Suit Your Engine

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Paint and Materials for the Body

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Assorted Metric Hex Wrenches

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Needle Nose Pliers

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Adjustable Wrench

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Flat Head Screwdriver

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Phillips Head Screwdriver

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.21 Size Rear Exhaust Engine

w/SG-Style Crankshaft

Radio Control System with 1 50oz/in or More Torque

Servo for Throttle and Brake, and 1 100oz/in

or More Torque Servo for Steering

Wire Cutters

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Rubbing Alcohol

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Optional Differential Oil

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Optional Shock Oil

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Optional Shock Spring Sets

XTM Racing 5 Cell 1000Mah NiCD

Receiver Battery Pack (P/N 145801)

Associated Thread-Lock

Adhesive (P/N 588996)

12V Battery

(P/N 110171)

12V Charger

(P/N 110270)

XTM Racing 1/8th Scale

Starter Box (P/N 146055)

XTM Racing Air Filter

Oil (P/N 149571)

1/8th Scale Tires

to Suit Your Track

XTM Racing Mega-Stick

Tire Glue (P/N 145900)

XTM Racing 1/8th Scale

4-Way Wrench (P/N 146036)

Trinity "Final Solution"

After-Run Oil (P/N 843744)

XTM Racing Curved Lexan

Scissors (P/N 145945)

4

Visit our website at http://xtm.globalhobby.com or for Customer Service at http://globalservices.globalhobby.com

XTM Racing Glow Starter

w/Meter & Charger (P/N 146045)

XTM Racing Body

Reamer (P/N 146085)

XTM Racing

500cc Fueling Bottle

(P/N 145920)

SECTION 3: ASSEMBLING YOUR X-TERMINATOR PRO

Step 1: Installing the Clutch Assembly

●

Install the flywheel, clutch shoes, clutch springs and clutch bell assembly onto your engine.

●

Temporarily install the M3 cap screw and lock nuts onto your engine mounting lugs in preparation for installing the engine.

Take your time when installing the clutch shoes and springs. This

is a high-performance clutch with very stiff springs. Patience is

necessary to get it installed properly. After installing the clutch

bell, make sure it spins freely. It should not drag over the clutch shoes.

*Note the direction the clutch shoes are installed.

Make sure that the long portion

of the clutch springs fit firmly in

the groove in the clutch shoes.

Install the flywheel and the

clutch nut before installing the

clutch shoes and springs.

Place the clutch shoes, with the clutch

springs, over the three pins on the flywheel.

Using a small screwdriver as a lever, bend

the short end of each clutch spring behind

the clutch nut and push the clutch shoes

down to snap them into place.

Tighten the clutch nut firmly.

Before installing the clutch bell, lightly sand the inside

surface of the clutch bell, using 600 grit sandpaper ,

then clean it thoroughly, using rubbing alcohol.

Doing this will allow the clutch shoes to "bite" better,

reducing clutch slipping.

For now, only partially thread the lock

nuts onto the cap screws.

Step 2: Installing the Engine Mounts & Exhaust Header

●

Temporarily slide the two aluminum engine mounts over the M3 lock nuts.

●

Install the exhaust header onto your engine, using the exhaust hanger spring and retainer bracket to hold it in place.

The retainer spring connects

to the retainer bracket and

wraps around the engine to

hold the exhaust header

firmly in place.

The exhaust header fits most .21 size round-port,

rear exhaust engines. If you're using a side exhaust

engine, after-market headers are available.

The flat sides of the hex nuts must line up with the

channel in the engine mounts, so that the engine

mounts can be slid into position. Do not tighten the

cap screws yet.

Need help or have any questions? Call us at 1-714-963-0329 or send us an Email at [e-mail]

5

Step 3: Installing Your Engine Assembly

●

Install your engine to the chassis, taking care to ensure that the engine is lined up properly and that the gear mesh between the clutch

bell and the spur gear is correct. It's important that the gears do not bind.

Set your engine assembly onto the

chassis and temporarily hold it in place,

using the four M5 cap screws. Don't

tighten the cap screws yet, though.

With the engine mount assembly temporarily

in place, slide the engine back within the

mounts until the teeth on the clutch bell are

even with the spur gear. When satisfied with

the alignment, tighten the M3 cap screws to

secure the engine to the engine mounts.

With the wheels off the ground, you should be able to

To set the gear mesh, place a piece of notebook

paper between the clutch bell and the spur gear.

When set properly, there should be very slight

play between the gears. If the gears are too tight

they will bind and if they are too loose they will

strip out. When satisfied with the alignment,

tighten the M5 cap screws securely.

spin the clutch bell with your finger. The clutch bell

should rotate the spur gear and other drive-train

components rather easily. If it's difficult to rotate the

clutch bell, your gear mesh is likely too tight. Readjust

the gear mesh, making sure to use a piece of

notebook paper between the gears. When set

properly, the paper should be tightly crinkled, but not

ripped or punctured.

Step 4: Installing Your Servos and Switch

●

Install your throttle and steering servos and your switch harness into the carbon fiber radio deck. When you install your switch, make

sure to slide the silicone dust cover over the switch before installing it.

To make it easier to install your servos

and switch, we suggest removing the

radio deck from the chassis.

Install your switch, using the

mounting screws provided with

your switch. Don't forget to slide

the silicone dust boot over your

switch before installing it.

Use Lock-Tite on the machine

screws when reinstalling the

radio deck.

6

Visit our website at http://xtm.globalhobby.com or for Customer Service at http://globalservices.globalhobby.com