Global Hobby Phase 3 Ultimate, Phase 3 Pitts Instruction Manual

Phase3, the new choice in performance 3D profiles. This new selection of two biplanes for indoor or still-air use brings a fresh look to profile lightweight foam aircraft. Each is made from a special foam laminate, which provides a strong structure that resists damage and can carry a dramatic color scheme. By limiting the material to 4.5mm and by using a tissue-light surface to print on, we've managed to keep weight to an absolute minimum. Unlike so many of these models, the Phase3 designs have a solid color scheme printed on all sides - no single-surface, transparent colors here!
Each model has factory-installed carbon strip spars and fuselage stiffeners for strength, without the unsightly and heavier wood used in other models. The undercarriage struts are also made from carbon and secured into molded plastic brackets on reinforced surfaces.
Assembly is simple and easy. You'll need a power system and radio gear. The Cirrus micro servos and receiver are the perfect choice for your new Phase3 profile, although any lightweight equipment can be used. For the economy minded, we have 370 motors and gear boxes available. For those who want more spirited performance, small outrigger-style brushless, direct drive motors with 2-3 LiPO cells perform perfectly.
THESE INSTRUCTIONS ARE FOR BOTH THE ULTIMATE AND THE PITTS. RECOMMENDED ITEMS FOR FLIGHT
AND THE RECOMMENDED ITEMS NECESSARY TO BUILD EACH AIRPLANE ARE THE SAME.
INSTRUCTIONS FOR ULTIMATE & PITTS PROFILES
RECOMMENDED ITEMS FOR FLIGHT - For the Recommended Brushless Power System, Please See Page # 2
Phase3 10A
Micro ESC
4 Channel or More
Transmitter
4-6 Gram Micro
Servos (3)
4 Channel or More
Micro Receiver
WattAge 2 Cell 1250mAH
LiPO Battery
The Phase3 Ultimate and Pitts Profile kits are distributed
exclusively in the USA by Global Hobby Distributors
and in the U.K. by Ripmax
All contents copyright © 2005 Global Hobby Distributors
Version V1.0 May 2005
Phase3 370 Motor
w/Gear Box
Quattro LiPO
Battery Charger
*We Don't Recommend Using a 3 Cell Battery
with the 370 Motor and Gear Box Recommended
Propeller to
Suit Power System
Wing Span: 30.75in. (780mm) Both / 32.25in. (813mm) & 30.75in. (780mm)
Wing Area: 345 Square Inches (22.24dm2) / 332 Square Inches (21.42m2)
Length: 31 Inches (790mm) / 28.25 Inches (720mm)
Weight RTF: ~14 Ounces (400gr) / ~14 Ounces (400gr)
Wing Loading: 5 oz/sq.in. (15gr/dm2) / 5.5 oz/sq.in. (16.7gr/dm2)
Functions: Ailerons, Elevator, Rudder and Throttle
Radio Required: 4 Channel or More w/3 Micro Servos & Micro RX
Battery Required: 2 Cell 1250mAH LiPO
1
Kit Product Number (107012 Ultimate and 107011 Pitts)
CUSTOMER SERVICE INFORMATION
If you should find a part missing or damaged, or have any questions about assembly, please contact us at the address below:
In the USA:
Global Services
18480 Bandilier Circle
Fountain Valley, CA 92708
Phone: (714) 963-0329
Fax: (714) 964-6236
Email: service@globalhobby.net
In the United Kingdom:
Ripmax LTD.
Ripmax Corner
Green Street
Enfield
EN3-7SJ
United Kingdom
Phone: +44 (0) 20 8282-7210
Fax: +44 (0) 20 8282-7500
Email: mail@ripmax.com
CHECK IT OUT! We urge you to come check out our website at http://globalservices.globalhobby.com. There you will find public message
boards frequented by other Phase3 product owners and the Phase3 support staff. This is a great place to learn about new products, get help and suggestions for your current Phase3 products or just simply hang out and chat with people that share your same interests.
To enable us to better serve your needs, please include your email address with any correspondence you send to us. Your email address will be added to our Customer Service Database so you will automatically receive free updates and tech notices for your particular product. You will also receive repair status updates (if applicable) and other important information about your product as it becomes available.
IMPORTANT INFORMATION ABOUT YOUR EMAIL ADDRESS
Global Hobby Distributors will not disclose the information it collects to outside parties. Global Hobby Distributors does not sell,
trade, or rent your personal information to others . Your privacy is important to us.
RECOMMENDED ITEMS FOR BRUSHLESS POWER SYSTEM
KMS 18A
Brushless ESC
KMS 2401-9
Brushless Motor
10x3.8 - 10x4.7
Propeller
Quattro LiPO
Battery Charger
WattAge 2-3 Cell 1250mAH
LiPO Battery
LITHIUM POLYMER BATTERY WARNINGS - PLEASE READ
LiPO batteries may explode or catch fire. Serious injury can result from misuse.
All instructions, warnings and cautions must be followed at all times. Failure to do so can lead to serious injury or fire.
Do NOT overcharge. Maximum voltage for each pack must be followed.
Do NOT over-discharge. NEVER discharge below minimum volts.
Do NOT discharge at a rate greater than the maximum continuous discharge.
Do NOT use or charge if the battery is hot.
ONLY use a charger made for Lithium Polymer batteries.
Do NOT charge at a rate higher than 1C. Example: if the battery’s rating is 340mAH, then the charger’s charge rate must be set at 340mAH or less.
Do NOT leave in direct sunlight or in a hot car or storage area.
Do NOT get wet or expose to moisture.
Do NOT short-circuit the battery.
ONLY discharge and charge the battery outdoors or in a fire-safe container.
Do NOT charge with reverse polarity.
Do NOT leave the battery connected when not in use.
Do NOT operate or charge unattended.
Do NOT solder to the battery directly and do not get the battery hot in any way.
Always let the battery cool and "rest" between uses and charging.
Do NOT charge inside your car or inside your house.
Inspect the battery before each use for swelling or other malformation. If the cell has ballooned, it MUST be discarded.
Set the charger to 1C (charge at 1/2C or less for the first 5 cycles).
Check polarity and then connect battery to charger.
In use, do not over-discharge or exceed maximum discharge.
When handling the battery, remember not to poke, bend or damage the cell. The cell outer casing is soft and can be damaged.
Remember, the cells must never exceed 160 degrees Fahrenheit for any reason.
2
KIT CONTENTS
If you find any parts missing or damaged, please contact us as soon as possible,
using the Customer Service Information on page # 2.
E
A
D
B
N
F
L
G
H
K
C
M
I
J
DEPENDING ON THE KIT YOU HAVE, IT MAY LOOK DIFFERENT FROM THE KIT SHOWN. THE ULTIMATE KIT IS SHOWN.
(A) Fuselage w/Carbon Support Strips - 1(B) Top Wing and Ailerons w/Carbon Support Strips - 1(C) Bottom Wing and Ailerons w/Carbon Support Strips - 1(D) Stabilizer w/Elevator - 1(E) Rudder - 1(F) Balsa Triangle Stock - 1(G) Carbon Landing Gear Struts - 2
(H) Landing Gear Parts Bag - 1(I) Control Horn and Clevis Bag - 1(J) Motor Mount and Hinge Tape Bag - 1(K) Aileron Interlink Connector Bag - 1(L) Pushrod Wires - 4(M) Wheel Pant Assemblies - 2(N) Wing Struts - 2
To save weight and make building time quicker, we suggest using foam-friendly C/A instead of epoxy to assemble the airplane. If you use C/A, you MUST USE FOAM-FRIENDLY C/A AND FOAM-FRIENDLY C/A "KICKER." If you use C/A and C/A "Kicker" that is not foam-friendly, the C/A will melt the foam and ruin the airplane.
If you're installing the recommended KMS 2410-9 brushless motor, you will need to make a motor mounting plate out of a piece of 1/8" plywood. A template and mounting instructions are included on page # 15.
TOOLS AND SUPPLIES REQUIRED
Straight Edge
Ruler
Self-Adhesive
Velcro
Modeling Knife
w/#11 Blade
Double-Sided
Tape
Drill w/Assorted
Drill Bits
Pencil
220 Sandpaper
w/Sanding Block
Pacer Zap-O C/A+
for Foam
Pacer Aerosol Zip-Kicker
Small Phillips Head
Screwdriver
Z-Bend Pliers
Builder's Triangle
or Square
Wire Cutters
3
AIRPLANE ASSEMBLY
If you use the Pacer Aerosol Zip-Kicker that is recommended, it is very important that you use it properly to prevent melting the foam. Always spray a very light "mist" from no less than 12" (305mm) from the surfaces to be glued. After spraying the surfaces, immediately wipe off any excess with a soft towel. If you spray too much on one area or leave it on too long, it will melt the foam. All assembly shown is done with foam-friendly C/A and Aerosol Zip-Kicker.
STEP # 1: HINGING THE AILERONS
✦✦
IMPORTANT
✦✦
the clear tape stick better to the foam, you should apply a thin layer of foam-friendly C/A to the areas where the clear tape will be applied.
✦✦
To make a strong hinge joint, it's important to apply clear tape to both the top AND bottom of the hinge line. To make
✦✦
Sand a 45º bevel into the bottom leading edge of all four ailerons.
Apply a thin bead of foam-friendly C/A to the top and bottom of the
ailerons (only where the hinge tape will be applied), then spread the C/A into a thin, even layer, using your finger.
Place your finger in a plastic baggy or wrap plastic wrap around
your finger to prevent getting C/A on your finger.
Apply a thin, even layer of foam-friendly C/A onto the top and bottom
of the wings (only where the hinge tape will be applied).
✦✦
IMPORTANT
✦✦
While holding the aileron tight against the wing and level with the top
of the wing, apply a strip of clear tape to the top of the parts to hinge the aileron into place.
Turn the wing upside down and deflect the aileron up approximately
45º. While holding the aileron up at a 45º angle, apply a strip of clear tape to the bottom of the hinge line.
Push the clear tape gently into the hinge line, then pivot the aileron up
and down several times to ensure free hinge movement in both directions.
✦✦
Allow the C/A to fully cure before proceeding.
✦✦
Repeat to hinge the remaining three ailerons.
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Continued On Next Page
STEP # 2: INSTALLING THE BOTTOM WING AND WING STRUTS
Place the bottom wing onto the fuselage. Make sure that the top of
the wing is toward the top of the fuselage.
Use a builder's triangle or square to hold the wing and fuselage
perpendicular to each other, then glue the parts together.
Cut two pieces of balsa triangle stock to a length of 6-1/2" (165mm).
We angled the front and back edges to make a more aerodynamic
shape and for better appearance. This is optional.
Cut a notch on one side of each piece of triangle stock to clear the
carbon strip on the wing.
Glue one piece of triangle stock to each side of the wing and fuselage
to strengthen the joint.
Glue the two wing struts to the top of the wing. Use a builder's
triangle or square to make sure that the wing struts are perpendicular to the wing.
✦✦
IMPORTANT
✦✦
should both be angled forward when viewed from the side.
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✦✦
Note the direction the wing struts are mounted. They
✦✦
Continued On Next Page
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