Global Automatics Premier-Slide 100 Technical Manual

Technical Manual
Premier-Slide 100
©
CE
Table of Contents
Introduction Pages 3-4
Installation of the Track & Door Heights Page 7
Installation of Floor Guides Page 8
Hanging & Aligning Doors Pages 9-10
Assembly of the Belt Brackets Page 11
Control Unit /Battery Unit Overview Page 12
Types of Access Switch Page 13
Customer Door Operating Modes Page 14
Using the Access panel Page 15
Door Start up Procedure Page 16
Installers Menu – Layout Page 17
Installers Menu- Features Explained Pages 18 -19
Technicians Menu – Layout Page 20
Technicians Menu – Features Explained Pages 21 -25
Wiring Diagram – Standard Hotron sensors Page 26
Wiring diagram – Monitored Hotron Sensors Page 27
Door weight – Rough Guide Page 28
Fault Codes Pages 29- 30
General Fault finding Page 31
Technical Specification Page 32
CAUTION
AN INADEQUATELY INSTALLED AND ADJUSTED DOOR COULD
CAUSE DAMAGE TO THE EQUIPMENT AND MAY
CAUSE INJURY TO OTHERS.
HAVE YOUR DOOR PERIODICALLY INSPECTED & SERVICED AT LEAST TWICE PER YEAR BY AN ADSA (Automatic Door Suppliers Association) CERTIFIED TECHNICIAN.
THIS DOOR IS NOT
INTENDED TO BE DISCONECTED FROM THE
MAINS AT NIGHT!
Introduction
This Manual contains all the information you require to install, maintain and service your Premier-slide 100 automatic sliding door operator.
The Premier-Slide 100 automatic sliding door system has been designed to create a reliable sliding door system which is simple to install and which has an easy setup procedure.
It uses a self diagnostic system to identify faults and make installations / maintenance as easy as possible.
Safety Standard
Your door system has been manufactured to the latest applicable safety standard; in order for you to comply you will need to have the door installed to any relevant safety standards by a qualified company. The door will need to comply with the British standard BS: 7036: 1996 as a minimum but may need to comply with other standards such as Part M, Building regulations or Disability Discrimination act. Please consult the relevant professional bodies for details.
Envir
onmental Requirements
The premier-slide 100 contains electronics and batteries that may have materials that could be hazardous to the environment. Please remove these products and dispose of them safely in accordance with your countries laws before the operator is scrapped.
Intended Use
This operator has been manufactured for dry use within or inside weather tight buildings.
3
Main Features:
Personalised Colour Logo Self diagnostic system Only 100mm in Height Full microprocessor control with smooth motor control using encoder technology. Easy to adjust wheel systems. “Creep Speed” input. Electromagnetic motor lock as standard Fast Installation – minimal tools required. Monitored battery backup with optional opening Programs Switch-able Motor direction Slim-line mode switch: available in Surface, flush fit and canopy mounting options. Interlock – for security lobby systems Monitored safety sensor inputs Dedicated plugs for each sensor Easy adjustments via the Access Panel
CUST
OMER MODES
Automatic Exit Only Enter Only Hold Open Partial Opening Closed Pharmacy Mode Auto Width
Extrusion
80mm
165mm
100mm
4
Preparation of doors
The door operator kit is supplied with an aluminium adaptor rail which needs to be fitted in the top to the door leaf. This adaptor allows the “door hanging brackets” to be easily attached to the door leaf. This should be cut the full internal width of the door leaves.
Sufficient fixings / re-enforcement must be installed to carry the weight of the door leaf. Max distance between fixings = 100mm
If a new door leaf is to be supplied, then suitable re-enforcement should be added during manufacture. We recommend a minimum thickness of 5mm aluminium bar. This should be installed inside the top door rail. (see Fig 1/2)
If the unit is to be fitted to an existing door (see Fig 2), then a suitable fixing such as a “threaded insert” should be used. The top of the door rail will need to be in-filled with a suitable material and the adaptor rail would need to be finished the same as the door leafs.
Never
r
ely on just tapped threads in an aluminium door.
The adaptor can be fitted into the top door rail if space allows or it can be fitted flush on the top (using suitable packing if required).
If the adaptor rail is being fitted into the top of the door rail, then remember to insert the steel threaded plates into the adaptor rail before it is fitted to the door. It requires 4 x fixing plates per door leaf.
Fig 1 Fig 2
5
Once the adaptor rail has been installed on the door leaf, then the “Door Hanging” brackets can be fitted to the adaptor, using the M8 bolts fitted to the steel threaded fixing plates.
The door hanging brackets have slots to allow the door distance from the frame, to be adjusted as necessary.
Position the hanger brackets so that the centre of the bracket is approx 150mm from the edge of the door.
Once the door is suitably located and adjusted, ensure all M8 bolts are fully tightened.
For Door leafs wider than 1150mm we would supply an additional Carriage assembly per leaf to spread the weight of the doors.
6
Installation of Track System - Always work in pairs.
• The track system comprises an aluminium track section and a hinged / removable cover. (Please note: Sometimes there can be a slight bend to the length of long track extrusion but this is easily removed by fixing from one end and straightening it up as you go). Being made from aluminium the track has a certain amount of flexibility.
• The operator is mounted either on framework or on the area above the doorway, which should always be checked to ensure a suitable fixing can be obtained to carry the imposed weight of the proposed door leaf/s. Below is an indicator of fixing types, this is a guide only as each door set should be assessed individually by the installation engineers.
• Align the header on the fitting section 20mm up from clear opening height and level. Mark through one of the bottom fitting holes at each end. Remove the header, drill tap and fix the unit.
• Attention should be paid to what fixings are used when fitting in the area the wheels roll past. Take into consideration wire runs from sensors and Mains spurs.
• Keep the inside of the track where the wheels run free from dirt and drilling swarf.
Allow a minimum of 330mm from the frame outward, for the canopy to be raised for repairs and maintenance.
TRACK INSTALLATION HEIGHT
(Flush Adaptor) = Door Leaf + Bottom Gap + 6mm
(Surface Mounted) = Door Leaf + Bottom Gap+ 22mm
DOOR HEIGHT CALCULATIONS
(Flush fitted Adaptor Rail) = Clear Opening height - Bottom Gap + 15mm
Surface Mounted Adaptor Rail) = Clear Opening height - Bottom
Fixing Material Minimum fixing requirements
Steel* 5mm Aluminium* 6mm Re-enforced Concrete Min 50mm up from the Underside Wood No 10 50mm Wood Screws Brick Expansion Plugs/ Bolts - 50mm Fixings
* Please use Rivnuts/ Threaded Inserts for thinner wall profiles
7
Installation of Floor Guides
The standard floor guide system available with the Premier-Slide uses a guide track installed into the bottom of the door rail and a floor mounted adjustable guide. The guide channel is simply cut to the inside dimension of the door leaf and attached using countersunk self tapping screws straight into the door rail. The rear of the door can be notched out to allow the guide block to slide in if required.
The floor mounted guide block assembly is simply drilled into the floor and secured with countersunk screws and rawl plugs. The guide should be positioned so that the side of the floor guide nearest the frame is positioned as follows:
Required clearance gap + 6.5mm from framework and the front of the guide should be approx 60mm into the opening (see diagram above) ) the guide itself is adjustable for sideways movement +/- 4mm
Simply insert a slim 19mm spanner beneath the nylon block and turn either clockwise or anticlockwise. As the shaft of the guide is eccentric, the guide will move closer to
8
Hanging & Aligning Doors
Procedure for wheel adjustment:
When the Doors are hung, you need to adjust the anti-riser (Centre Wheel) up so that it touches the top of the track. This is to stop the doors from coming off of their track. Please do not have these tight against the track as they may cause friction problems. When adjusted properly you should be able to manually push each leaf with minimum effort and no friction.
To Adjust the doors up and down, loosen the two M6 Bolts. Now you can turn the M5 adjustment bolt Counter Clockwise to bring the doors up or clockwise to lower them. When the doors are at the correct height simply tighten the two M6 Bolts to secure the hanging bracket to the assembly.
This assembly gives you approx 7mm of adjustment in each direction from the centre point.
9
Aligning the doors
Loosen the Door stops. Push the doors to the required maximum open position.
Please remember that there must be a minimum of 25mm between the leading edge of the door (1) and the mullion of the fixed screen to avoid a finger trap. (2)
When In the required opening position, tighten the door stops so they touch the wheels when the door is in the required position.
Installation of Equipment
Position the motor/gearbox unit to the left hand side 5 mm from the end and the idler pulley assembly to the right hand side so that the centre of the pulley wheel on each align
Install new control unit to the right hand side of the motor within distance of motor wiring loom and connect motor to the left hand side socket connector.
Please Note: You can move the idler wheel inward to suit your operator to reduce belt sag if required.
The Premier-Slide Compact uses a system of captive nuts that slide in the extrusion to secure the equipment into the operator. This makes installing the equipment very quick and easy
10
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