Global Ultimate Instructions For Final Assembly

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.46 SIZE AEROBATIC ARF PERFORMANCE BIPLANE.46 SIZE AEROBATIC ARF PERFORMANCE BIPLANE
.46 SIZE AEROBATIC ARF PERFORMANCE BIPLANE
.46 SIZE AEROBATIC ARF PERFORMANCE BIPLANE.46 SIZE AEROBATIC ARF PERFORMANCE BIPLANE
Instructions for Final Assembly
Would you like to fly your own Ultimate Biplane? Do you want to be flying in a weekend? Are you ready for an aerobatic 46 size performance biplane? Then you’ve chosen wisely . The Global ARF Ultimate was made for you. Features like an all balsa and plywood built up airframe, just like you'd do it yourself from a kit. A generous tail section combined with a long fuselage moment and swept wings make this an aerobatic performer that you'll always want to fly . A super strong metal wing center cabane system with outer plywood interplane struts hold everything together when you're performing snap rolls and inverted spins. T o go along with this we've provided a prepainted four color cowling, prepainted wheel pants and a clear molded canopy . There is no other aerobatic biplane in it's class that is easier to assemble or that flys better . We know you’ll enjoy building the Ultimate, but you bought this airplane to fly . And that's what it does best. Set up for sport flying, it’ s predictable and tracks like it's on rails. Deceivingly easy to fly , change the set-up parameters and you’ll push the envelope like an experienced airshow performer. Complete inverted flat spins and torque rolls like you’ve never performed before!
Version V1.0 3-99 Kit # 123820 All Contents © Copyright 1999
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TABLE OF CONTENTS
Kit Contents....................................................2
Additional Items Required...............................3
Tools and Supplies Needed..............................3
Field Support Equipment Needed.....................3
Metric Conversion Chart..................................3
Bottom Wing Mounting...................................4
Align the Bottom Wing.............................4
Installing the Blind Nuts...........................4
Installing the Wing Bolt Doubler...............5
Installing the Wing....................................5
Horizontal Stabilizer Mounting........................5
Align the Horizontal Stabilizer..................5
Mounting the Horizontal Stabilizer............6
Vertical Stabilizer Mounting...........................7
Align the Vertical Stabilizer......................7
Mounting the Vertical Stabilizer................7
Top Wing Mounting........................................7
Align the Top Wing...................................7
Installing the Interplane Struts...................8
Mounting the Top Wing............................9
Control Surface Installation..............................9
Hinge the Elevator Halves.........................9
Install the Tail Wheel Assembly................9
Hinge the Rudder....................................10
Install the Tail Wheel..............................11
Hinge the Bottom Wing Ailerons............11
Hinge the Top Wing Ailerons..................11
Engine Mounting...........................................12
Mounting Engine to Motor Mount...........12
Aligning the Motor Mount.......................12
Mounting the Engine to Firewall..............13
Fuel Tank......................................................13
Fuel Tank Assembly................................13
Fuel Tank Installation..............................14
Throttle Linkage............................................14
Installing the Throttle Linkage.................14
Main Landing Gear........................................14
Installing the Gear Bracket.......................14
Installing the Wheel Pants........................15
Adjusting the Wheel Pants.......................15
Aileron Servo................................................16
Installing the Aileron Servo.....................16
Installing the Aileron Linkage..................16
Radio Installation...........................................17
Installing the Servo Tray..........................17
Installing the Servos.................................17
Installing the Receiver and Battery...........17
Installing the Switch................................17
Throttle Linkage............................................18
Installing the Throttle Connector..............18
Rudder Pushrod..............................................18
Installing the Rudder Control Horn..........18
Installing the Rudder Pushrod..................19
Elevator Pushrod............................................20
Installing the Elevator Control Horns.......20
Installing the Pushrod Joiner....................20
Installing the Elevator Pushrod.................20
Aileron Links.................................................21
Installing the Control Horns.....................21
Installing the Aileron Links......................22
Canopy..........................................................22
Trimming the Canopy..............................22
Mounting the Canopy..............................22
Cowling.........................................................22
Mounting the Cowl..................................22
Balancing.......................................................24
Lateral Balance........................................24
Control Throws..............................................24
Flying............................................................25
Notes.............................................................25
Trim Chart.....................................................26
Global guarantees this kit to be free from defects in both material and workmanship, at the date of purchase. This does not cover any components parts damaged by use, misuse or modification. In no case shall Global's liability exceed the
original cost of the purchased kit.
In that Global has no control over the final assembly or material used for final assembly, no liability shall be assumed for any damage resulting from the use by the user of the final user-assembled product. By the act of using the final user-assembled product, the user accepts all resulting liability.
To make your modeling experience totally enjoyable, we recommend that you get experienced, knowledgable help with assembly and during your first flights. Your local hobby shop has information about flying clubs in your area whose membership includes qualified instructors. You can also contact the AMA at the address below.
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN. 47302-9252
(800) 435-9262
www.modelaircraft.org
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This instruction manual is designed to help you build a straight, great flying airplane. Please read this manual thoroughly before beginning assembly of your new Ultimate Biplane. Use the parts listing below to identify and separate all parts before beginning assembly.
** KIT CONTENTS** We have organized the parts as they come out of the box for better iden­tification during assembly. We recommend you regroup the parts in the same manner. This will ensure you have all of the parts required before you begin assembly and will also help you familiar­ize yourself with each part.
KIT CONTENTS
AIRFRAME ASSEMBLIES
o {1} Fuselage w/Metal Cabane Struts, Pushrod
Housings, Wood Gear Cover (D-29), and Horizontal Stabilizer Spacer (D-26A)
o {1} Bottom Wing w/Ailerons & Hinges o {1} Top Wing w/Ailerons & Hinges o {1} Vertical Stabilizer w/Rudder & Hinges o {1} Horizontal Stabilizer w/Elevator Halves & Hinges o {2} Outboard Interplane Struts o {1} Fiberglass Cowling o {1} Clear Canopy
MAIN GEAR ASSEMBLY
o {1} Prebent Aluminum Landing Gear o {2} Wheel Pants o {2} 60mm Diameter Wheels o {3} 4mm x12mm Machine Screws o {2} 4mm x 35mm Axle Screws o {4} 2mm x 8mm Wood Screws o {2} 4mm Flat Washers o {2} 4mm Hex Nuts o {2} 4mm Lock Nuts o {4} 4mm Nylon Spacers
TAIL WHEEL ASSEMBLY
o {1} Tail Wheel Wire w/Nylon Bearing o {1} 25mm Diameter Tail Wheel o {1} Wheel Collar w/3mm x 6mm Machine Screw
ELEVATOR CONTROL SYSTEM
o {2} Nylon Control Horns w/Nylon Back Plates o {4} 2mm x 15mm Machine Screws o {2} 600mm Nylon Pushrods o {2} 2mm x 100mm Wire Threaded Both Ends o {3} Nylon Clevises (one w/1.5mm I.D. Hole) o {1} Nylon Joiner Plate o {2} 2.2mm x 10mm Wood Screws o {4} 2mm Flat Washers o {1} 2mm x 20mm Machine Screw o {1} 2mm Hex Nut
MOTOR MOUNT ASSEMBLY
o {2} Nylon Mounting Beams o {4} 3mm x 20mm Machine Screws o {4} 3mm x 25mm Machine Screws o {16}3mm Flat Washers o {8} 3mm Lock Nuts
THROTTLE CONTROL SYSTEM
o {1} 1.5mm x 300mm Wire Threaded One End o {1} Nylon Clevis w/1.5mm I.D. Hole o {1} Adjustable Servo Connector Assembly
RUDDER CONTROL SYSTEM
o {1} Nylon Control Horn w/Nylon Back Plate o {2} 2mm x 15mm Machine Screws o {1} 700mm Nylon Pushrod o {1} 2mm x 120mm Wire Threaded Both Ends o {1} 2mm x 85mm Wire Threaded w/L-Bend o {1} Nylon Snap Keeper o {1} Nylon Clevis
AILERON CONTROL SYSTEM
o {4} Nylon Control Horns w/Nylon Back Plates o {8} 2mm x 15mm Machine Screws o {2} 2mm x 200mm Wire Threaded w/L-Bend o {2} 2mm x 85mm Wire Threaded w/L-Bend o {4} Nylon Clevises o {4} Nylon Snap Keepers o {2} Nylon Adjustable Control Horns
FUEL TANK ASSEMBLY
o {1} Molded Fuel Tank o {1} Rubber Stopper o {1} 20mm Diameter Front Squash Plate o {1} 18mm Diameter Rear Squash Plate o {1} 3mm x 20mm Machine Screw o {1} Weighted Metal Pick-Up o {3} Aluminum Tubes o {1} 90mm Silicon Fuel Tube
WING MOUNTING
o {4} 3mm x 16mm Machine Screws o {8} 3mm Flat Washers o {4} 3mm Blind Nuts o {2} 4mm x 25mm Machine Screws o {2} 4mm Flat Washers o {2} 4mm Blind Nuts o {1} 3mm x 50mm Machine Screw o {1} 3mm x 35mm Machine Screw o {2} 3mm Lock Nuts
MISCELLANEOUS
o {1} Wing Bolt Doubler (W-24) o {2} Wing Servo Mounting Plate (W-25) o {1} Wing Cabane Shim (D-31) o {2} Pushrod Supports (D-32) o {1} Fuselage Servo Tray (D-15) o {2} Balsa Support Rails (D-30) o {4} 2mm x 10mm Wood Screws o {4} 3mm x 6mm Wood Screws o {1} 35mm Clevis Retaining Tube
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ADDITIONAL ITEMS REQUIRED
o {1}Hitec 4 Channel Radio w/4 Servos o {1}Dubro Foam Rubber # 513 o {1}Global Fuel Line # 115923 o {1}Dubro Fuel Filler Valve # 334 o {1}Goldberg 1/4” White Striping Tape # 724 o {1}Goldberg 1/8” Black Striping Tape # 711 o {1}Coverite 21st Century Red Paint # COVR0102 o {1}Coverite 21st Century Clear # COVR1265
OPTIONAL ITEMS
o {1}Williams Bros. 2-5/8” Pilot # 18500 o {1}Ernst External Charge Jack # 124 o {1}Cirrus On-Board Battery Indicator # 444762
TOOLS AND SUPPLIES NEEDED
o Kwik Bond Thin C/A # 887500 o Kwik Bond Thick C/A # 887510 o Kwik Bond 5 Minute Epoxy # 887560 o Kwik Bond 30 Minute Epoxy # 887565 o Pacer Canopy Glue # PT-56 o Pacer Thread Lock # PT-42 o Silicon Sealer o Electric Drill o Assorted Drill Bits o Modeling Knife o Machine Oil or Vaseline o Rubbing Alcohol o Paper Towels
FOR 4-STROKE ENGINE
o {1}Magnum XL .52-.80 Four Stroke o {1}Magnum 2-1/2” Aluminum Spinner # 237154 o {1}Propeller To Suit Engine o {1}Thunderbolt Glow Plug # 115490
FOR 2-STROKE ENGINE
o {1}Magnum XL .46-.53 Two Stroke o {1}Pitts Style Muffler to Suite Engine o {1}Magnum 2-1/2” Aluminum Spinner # 237154 o {1}Propeller To Suit Engine o {1}Thunderbolt Glow Plug # 115493
o Straight Edge Ruler o Dremel Tool w/Assorted Bits o Robart Incidence Meter # 404 o Ernst Airplane Stand # 157 o Phillips Screwdriver o Flat Blade Screwdriver o Wire Cutters o Pliers o Builders Triangle o 220 Grit Sandpaper o Masking Tape o Scissors
FIELD SUPPORT EQUIPMENT NEEDED
o Magnum 12V Electric Starter (# 361006) o Magnum 12V Fuel Pump (# 237377) o Magnum Locking Glow Clip (# 237440) o Global 12V Battery (# 110171 )
METRIC CONVERSION CHART
T o convert inches into millimeters: Inches x 25.4 = MM
1/64” = .4mm 1/32” = .8mm 1/16” = 1.6mm 3/32” = 2.4mm 1/8” = 3.2mm 5/32” = 4.0mm
3/16” = 4.8mm 1/4” = 6.4mm 3/8” = 9.5mm 1/2” = 12.7mm 5/8” = 15.9mm 3/4” = 19.0mm
o Global 12V Charger (# 110270 ) o Magnum Power Panel (# 237390) o Global Field Buddy Flight Box (# 233072) o Magnum 4-Way Wrench (# 237420)
1 ” = 25.4mm 2” = 50.8mm 3” = 76.2mm 6” = 152.4mm 12” = 304.8mm 18” = 457.2mm
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21 ” = 533.4mm 24” = 609.6mm 30” = 762.0mm 36” = 914.4mm
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If you should find a part missing or have questions about assembly, please call or write to the address
below:
Customer Service Center
18480 Bandilier Circle
Fountain Valley, CA. 92728
Phone: (714) 963-0329
Fax: (714) 964-6236
E-Mail: globalhobby@earthlink.net
**SUGGESTION** To avoid scratching or damaging your new airplane, do not unwrap the pieces until
they are needed for assembly. Cover your workbench with an old towel or brown paper, both to protect the aircraft and to protect the table. Keep a couple of jars or bowls handy to hold the small parts after you open the bags.
**NOTE** Please trial fit all the parts. Make sure that you have the correct parts and that they fit and are aligned properly before gluing! This will ensure proper assembly. Since the Ultimate Biplane is hand made from natural materials, every plane is unique and minor adjustments may have to be made. How­ever, you should find the fit superior and assembly simple.
BOTTOM WING MOUNTING
PARTS REQUIRED
o {1} Bottom Wing w/Ailerons & Hinges o {1} Wing Bolt Doubler (W-24) o {2} 4mm x 25mm Machine Screws o {2} 4mm Washers o {2} 4mm Blind Nuts
ALIGN THE BOTTOM WING
o 1) Place the wing into the wing saddle making sure that the preinstalled dowel in the leading edge of the wing fully engages the predrilled hole in the forward bulkhead in the fuselage. Push the wing as far forward as possible. The leading edge should fit tight against the bulkhead.
o 2) Using a ruler and pen, measure and place a mark on the centerline of the bottom of the fuselage at the rear of the wing saddle. Also measure and place a mark at the centerline of the wing at the trailing edge. See
photo # 1 below.
Photo # 1
DRAW CENTERLINE
DRAW CENTERLINE
o 3) With the wing in the wing saddle, align
the two marks and hold the wing securely in
place using a couple of pieces of masking tape.
o 4) Remove the ailerons from the wing.
To double check that the wing is square to
the fuselage, use a ruler and measure from
each wing tip to the rear edge of the fuse-
lage. Both measurements should be equal.
See figure # 1 below.
Figure # 1
A
A=A1
INST ALLING THE BLIND NUTS
A1
o 5) When satisfied with the alignment, use
a 5/32” drill bit and drill two holes through the
wing and on through the plywood wing hold
down block. The holes are located 1-1/2” out
from the centerline and 1/2” forward of the trail-
ing edge.
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o 6) Remove the wing from the wing saddle. Drill out only the holes in the ply­wood wing mounting block using a 7/32” drill bit.
o 11) Mix up a small amount of Kwik Bond 5 Minute Epoxy and use it to glue the wing doubler to the wing. Allow the epoxy to fully cure.
Drilling out only these holes will allow easier installation of the blind nuts in the
next step.
o 7) Install the two 4mm blind nuts from underneath the plywood wing hold down block. The blind nuts can be installed using pliers by first removing the portion of the balsa filler block directly above where the blind nuts are installed. See photo # 2 below.
Photo # 2
REMOVE
BALSA
INSERT BLIND
NUT FROM
BOTTOM
INST ALLING THE WING BOLT DOUBLER
o 8) Place the wing back into the wing saddle, aligning the centerline marks. While holding the wing firmly in place, set the wing bolt doubler (W-24) in place. The rear edge of the doubler should be just forward of the rear edge of the wing saddle and the sides of the doubler should be flush with the sides of the fuselage.
o 9) While holding the doubler in place, use a pen and draw around the doubler to outline it onto the wing surface.
o 10) Remove the doubler and using a mod­eling knife, carefully remove the covering from just inside the outline.
o 12) Remove the wing and drill out the holes through the doubler using a 5/32” drill bit. Use the holes already drilled through the wing as a guide and drill down through the top of the wing.
INST ALLING THE WING
o 13) Place the wing back into the wing saddle. Secure the wing in place using the two 4mm x 25mm machine screws and two 4mm washers. See photo # 3 below.
Photo # 3
WING BOLT
DOUBLER
HORIZONTAL STABILIZER
MOUNTING
PARTS REQUIRED
o {1} Horizontal Stabilizer w/Elevator Halves
and Hinges
ALIGN THE HORIZONT AL STABILIZER
o 1 ) Using a modeling knife, carefully re­move the covering from over the stabilizer slot precut in the rear of the fuselage. The slot is located about 3” up from the bottom of the fu­selage. There is a precovered wood spacer at the end of the slot. It is not glued in and should be removed and saved. See photo # 4 below.
Photo # 4
REMOVE COVERING
REMOVE BALSA
BLOCK
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o 2) Remove the elevator halves from the stabilizer. Using a ruler and pen, locate and mark the centerline of the horizontal stabi­lizer at the trailing edge and place a mark. Use a triangle and extend this mark, from back to front, across the top and bottom of the stabilizer.
o 3) Slide the stabilizer into the slot. The stabilizer should be pushed firmly up against the front of the slot, leaving about 1-1/2” of space between the trailing edge and the rear of the fuselage.
o 4) With the wing still attached to the fuse­lage, align the centerline mark on top of the stabilizer with the centerline of the fuselage at the rear. When that is aligned hold the stabi­lizer in that position using a T-pin and align the horizontal stabilizer with the wing. When viewed from the rear, the horizontal stabilizer should be level with the wing. If it is not level, use sandpaper and sand down the high side of the stabilizer mounting platform until the proper alignment is achieved. The tips of the stabi­lizer should also be equal distance from the tips of the wing. See figures # 2 and # 3 below.
Figure # 2
A
Figure # 3
A1
MOUNTING THE HORIZONT AL STABILIZER
o 6) With the stabilizer held firmly in place,
use a pen and draw a line where it and the fu-
selage sides meet. Do this on both the right
and left sides and top and bottom of the stabi-
lizer.
o 7) Remove the stabilizer. Using the lines
you just drew as a guide, carefully remove the
covering from between them, using a model-
ing knife. See photo # 5 below.
Photo # 5
REMOVE
COVERING
When cutting through the covering to re-
move it, cut with only enough pressure to only cut through the covering itself. Cut­ting into the balsa structure may weaken it.
o 8 ) When you are sure that everything is aligned correctly, mix up a generous amount of Kwik Bond 30 Minute Epoxy. Apply a thin layer to the top and bottom of the stabilizer mounting area and to the stabilizer mounting platform on the fuselage. Set the stabilizer in place and re­align. Double check all of your measurements once more before the epoxy cures. Hold the sta­bilizer in place with T-pins or masking tape and remove any excess epoxy using paper towels and rubbing alcohol.
B
o 5) When you are satisfied with the align­ment, hold the stabilizer in place with T- pins or masking tape, but do not glue at this time.
B1
o 9) After the epoxy has fully cured, install the precovered spacer that you removed earlier back into the slot . Glue the spacer in place using Kwik Bond Thick C/A. See photo # 6 below.
Photo # 6
REINSTALL
WOOD
BLOCK
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VERTICAL STABILIZER
MOUNTING
PARTS REQUIRED
o {1} Vertical Stabilizer w/Rudder and Hinges
ALIGN THE VERTICAL ST ABILIZER
o 1 ) Using a modeling knife, carefully re­move the covering from over the stabilizer slot precut in the top rear of the fuselage.
o 2) Remove the rudder from the stabilizer. Slide the stabilizer into the slot in the top of the fuselage. The rear edge of the stabilizer should be even with the rear edge of the fuse­lage and it should be firmly pushed down com­pletely into the slot.
o 3) Using a pen, draw a line on each side of the vertical stabilizer where it meets the top of the fuselage.
o 4) Remove the stabilizer. Using a mod­eling knife, remove the covering from below the lines you drew. Also remove the cover­ing from the bottom edge of the stabilizer. See
photo # 7 below.
Photo # 7
REMOVE
COVERING
When cutting through the covering to re-
move it, cut with only enough pressure to only cut through the covering itself. Cut­ting into the balsa structure may weaken it.
MOUNTING THE VERTICAL ST ABILIZER
o 6 ) When you are sure that everything is aligned correctly, mix up a generous amount of Kwik Bond 30 Minute Epoxy. Apply a thin layer to the mounting slot in the top of the fuselage and to the sides and bottom of the vertical stabilizer mounting area. Set the stabilizer in place and realign. Double check all of your measurements once more before the epoxy cures. Hold the stabilizer in place with T-pins or masking tape and remove any excess epoxy using paper towels and rubbing alcohol. Allow the epoxy to fully cure before proceeding.
TOP WING MOUNTING
PARTS REQUIRED
o {1} Top Wing w/Ailerons & Hinges o {1} Wing Cabane Shim (D-31) o {2} Outboard Interplane Struts o {4} 3mm x 16mm Machine Screws o {8} 3mm Flat Washers o {4} 3mm Blind Nuts o {1} 3mm x 50mm Machine Screw o {1} 3mm x 35mm Machine Screw
ALIGN THE TOP WING
Set-up is extremely important in any air-
plane. However, wing incidence is criti­cal in a biplane to achieve proper flight per­formance. Incidence is the angle the flying surfaces flow through the air. The Ultimate should be set with the stabilizer at 0º, the lower wing at 0º, and the top wing at 0º or -1º inci­dence. The following installation procedures explain how to achieve proper initial setup.
See figure # 5 below.
Figure # 5
0º or -1º
o 5) Set the vertical stabilizer back in place. Using a triangle, check to ensure that the ver­tical stabilizer is aligned 90º to the horizontal stabilizer. See figure # 4 below.
Figure # 4
90º
o 1) With the bottom wing installed, set the airplane upright in an airplane stand.
We highly recommend using a stand.
They can be purchased separately or made yourself using items found around your shop.
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o 2 ) With the airplane setting in the stand, attach an incidence meter to the horizontal sta­bilizer. Adjust the airplane in the stand until the incidence meter reads 0º. See photo # 8 below.
Photo # 8
o 6) Locate and remove the covering from over the two predrilled wing hold down holes in the top wing. These holes are located down the centerline of the wing. The forward hole is located 7” in front of the trailing edge and the rear hole is located 3-5/8” in front of the trailing edge. Remove the covering from both the top and bottom of the holes.
o 7) Mount the top wing to the aluminum cabane struts using the 3mm x 50mm machine screw in the front, the 3mm x 35mm machine screw in the rear. Use four 3mm washers and two 3mm lock nuts to secure the wing in place.
o 3) Use rubber bands or weights to hold the airplane in position in the stand. It needs to be secured so it cannot be moved during the next few steps. After you are satisfied it has been secured properly, recheck the stabi­lizer incidence to ensure it is still at 0º.
o 4) Remove the incidence meter from the stabilizer and attach it to the bottom wing. The incidence meter should read 0º as well.
If the incidence meter does not read 0º
then recheck the incidence of the stabi­lizer to ensure it has not moved. If you are certain it hasn't, recheck the incidence of the bottom wing. You should make small adjust­ments to the wing saddle until the incidence meter reads 0º on the bottom wing.
o 5) Working with the top wing, first iden- tify the bottom surface of it. If you look closely, two ribs in from each tip, there is a precut slot that is 2” long and accepts the outer interplane struts. This is the bottom of the wing. Using a modeling knife, remove the covering from over these two slots. See photo
# 9 below.
If the holes in the wing do not align with
the holes in the cabane struts loosen the strut screws further to allow the metal parts to adjust to the wing. The screws will be com­pletely tightened after the wing alignment has been set. See photo # 10 below.
Photo # 10
SCREWS
INST ALLING THE INTERPLANE STRUTS
o 8 ) Locate the two outer interplane struts. There is a top and bottom to the struts. There are two predrilled holes in one end of each strut. Where these two holes are located is the bot­tom of the strut. Using a modeling knife, re­move the covering from over these holes on both sides of each strut. See figure # 6 below.
Figure # 6
APPROXIMATE
HOLE
LOCATIONS
Photo # 9
REMOVE
COVERING
FRONT
BOTTOM OF
STRUT
o 9) On the top side of the bottom wing there are two slots for the struts similar to those in the top wing . These two slots are located just to the outside of the strut mounting blocks in the top side of the bottom wing. Using a modeling knife, remove the covering from over the two slots.
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o10) There are two predrilled holes through each strut mounting block in the bot­tom wing. Using a modeling knife, remove the covering from over these holes.
o 1 1) Install one 4mm blind nut in each of the four holes in the strut mounting blocks. The blind nuts should be mounted on the inside edge of the blocks. See photo # 11 below.
o 16) When completely satisfied with the alignment of the top wing use threadlock on all of the metal cabane screws and nuts and tighten them completely to lock the wing's alignment in place.
o 17) Using a pen draw a line on each side of the outer interplane struts where they meet the bottom surface of the top wing.
Photo # 1 1
TIP
BLIND
NUTS
o 12) Remove the top wing. Plug the two interplane struts into the corresponding slots in the bottom of the top wing. The predrilled holes in the struts should be on the bottom and the edge of the struts covered in red should face the leading edge of the wing.
o 13) Reinstall the top wing making sure the two outer interplane struts completely en­gage the two slots in the top side of the bot­tom wing.
o 14) Secure the outer interplane struts in place using the four 3mm x 16mm machine screws and four 3mm flat washers. The machine screws pass through the strut and thread into the blind nuts installed in the mounting blocks.
MOUNTING THE TOP WING
o 15) Remove the ailerons from the top wing. Attach the incidence meter to the top wing and check the incidence. The meter should read either 0º or -1º.
o 18) Remove the top wing and outer interplane struts. Using a modeling knife, re­move the covering from the interplane struts from just inside the lines you drew on them.
o 19) Mix up a generous amount of Kwik Bond 30 Minute Epoxy. Glue the outer interplane struts into the TOP WING ONLY. Before the epoxy cures, reinstall the top wing and secure the interplane struts into the bottom wing with the four machine screws. Allow the epoxy to fully cure before proceeding. See
photo # 12 below.
Photo # 12
BOTTOM WING
TOP WING
CONTROL SURFACE
INSTALLATION
PARTS REQUIRED
o {2} Top Wing Ailerons w/Hinges o {2} Bottom Wing Ailerons w/Hinges o {2} Elevator Halves o {1} Rudder o {1} Tail Wheel Wire w/Nylon Bearing o {1} 25mm Diameter Tail Wheel o {1} Wheel Collar w/3mm x 6mm Machine Screw
If the incidence meter does not read 0º
or -1º then you may need to adjust the metal cabane struts and /or shim the space between the rear metal cabane strut and the wing. We have provided a hardwood cabane shim (D-31) for this purpose.
HINGE THE ELEV A TOR HALVES
o 1) The C/A hinges have already been glued into the two elevator halves. Working with one half at a time, slide the elevator and it's hinges into their precut hinge slots in the trailing edge of the horizontal stabilizer. Slide
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the elevator in until it is tight against the trail­ing edge of the stabilizer. The maximum hinge gap should be no more than 1/32”, but there should be about a 1/16” gap between the coun­terbalance section of the elevator and the tip of the stabilizer. See photo # 13 below.
Photo # 13
STABILIZER
o 7) Mix up a small amount of Kwik Bond 5 Minute Epoxy. Apply the epoxy to only those parts of the tail wheel wire that will be glued to the rudder, being careful not to get any epoxy on the nylon bearing. Pack epoxy into the hole you drilled in the leading edge of the rudder also.
o 8) Insert the tail wheel wire into the rudder. Clean up any excess epoxy using a paper towel and rubbing alcohol. See photo # 14 below.
Photo # 14
1/32”
ELEVATOR
o 2) With the elevator tight against the sta­bilizer, rotate the elevator down about 45º. Apply six drops of Kwik Bond Thin C/A to the exposed area of each hinge. Allow the glue to cure for about ten minutes. Once cured, the elevator may be stiff and difficult to move. This is normal. Gently move the elevator up and down about five to ten times to free it up.
o 3) Repeat steps # 1 and # 2 for the sec­ond elevator half.
INST ALL THE TAIL WHEEL ASSEMBL Y
o 4) Using a ruler, measure up from the bot­tom of the rudder at the leading edge 1-1/8” and place a mark.
o 5) Using a 5/64” drill bit, drill a hole into the rudder at the mark made. Using a model­ing knife, cut a groove from the hole down to the bottom of the rudder. Make the hole deep enough for the tail wheel wire and the nylon bearing to set flush in. See figure # 7 below.
EPOXY
TAIL WHEEL
WIRE
EPOXY
NYLON BEARING
HINGE THE RUDDER
o 9) Using a modeling knife, remove the covering from over the lower hinge slot and nylon bearing slot precut in the back edge of the fuselage. Use the rudder to help locate the slots.
o 10) The C/A hinges have already been glued into the rudder. Slide the rudder and it's hinges, including the nylon bearing tab into their precut hinge slots in the trailing edge of the vertical stabilizer and lower section of the fuselage. Slide the rudder in until it is tight against the trailing edge of the stabilizer. The maximum hinge gap should be no more than 1/32”. See photo # 15 below.
Figure # 7
DRILL HOLE
CUT GROOVE
o 6) Apply oil or Vaseline to the hinge bear­ing to prevent epoxy from gluing the bearing solid to the tail wheel wire.
11
Photo # 15
1/32”
TAIL WHEEL
WIRE
NYLON
BEARING
Page 12
o11) Mix up a small amount of Kwik Bond 30 Minute Epoxy. Remove the rudder and apply a thin layer of epoxy to only the tab on the nylon bearing. Be careful not to get any epoxy on the tail wheel wire.
o 12) Slide the rudder and it's hinges, in­cluding the nylon bearing tab into their precut hinge slots in the trailing edge of the vertical stabilizer and lower section of the fuselage. With the rudder tight against the stabilizer, rotate the rudder to one side about 45º. Apply six drops of Kwik Bond Thin C/A to the ex­posed area of each hinge. Allow the glue to cure for about ten minutes. Once cured, the rudder may be stiff and difficult to move. This is normal. Gently move the rudder back and forth about five to ten times to free it up.
INST ALL THE TAIL WHEEL
o 13) Install the 25mm diameter tail wheel on the tail wheel wire. Secure the tail wheel in place using one wheel collar and 3mm x 6mm machine screw. The tail wheel should turn without binding.
HINGE THE BOTTOM WING AILERONS
o 14) The C/A hinges have already been glued into the two ailerons. Working with one aileron at a time, slide the aileron and it's hinges into their precut hinge slots in the trail­ing edge of the wing, making sure the torque rod is firmly seated in the precut hole in the leading edge of the aileron. Slide the aileron in until it is tight against the trailing edge of the wing. The maximum hinge gap should be no more than 1/32” and the tip of the aileron should be flush with the tip of the wing.
The waxed paper will prevent epoxy from gluing the torque rod to the trailing edge of
the wing.
o 16) Mix up a small amount of Kwik Bond 30 Minute Epoxy. Apply a thin layer of ep­oxy to the aileron torque rod. Also use a tooth­pick and pack epoxy into the predrilled hole in the aileron.
o 17) Slide the aileron and it's hinges into their precut hinge slots in the trailing edge of the wing, making sure the torque rod is firmly seated in the precut hole in the leading edge of the aileron. With the aileron tight against the wing, rotate the aileron down about 45º. Apply six drops of Kwik Bond Thin C/A to the exposed area of each hinge. Allow the glue to cure for about ten minutes. Once cured, the aileron may be stiff and difficult to move. This is normal. Gently move the aileron up and down about five to ten times to free it up.
o 18) Repeat steps # 14 - # 17 for the sec­ond aileron.
HINGE THE TOP WING AILERONS
o 19) The C/A hinges have already been glued into the two ailerons. Working with one aileron at a time, slide the aileron and it's hinges into their precut hinge slots in the trail­ing edge of the wing. Slide the aileron in un­til it is tight against the trailing edge of the wing. The maximum hinge gap should be no more than 1/32” and the tip of the aileron should be flush with the tip of the wing.
o 15) When satisfied with the fit, remove the aileron and slide a small piece of waxed paper between the aileron torque rod and the trailing edge of the wing. See photo # 16 below.
Photo # 16
WAXED
PAPER
TORQUE
ROD
o 20) With the aileron tight against the wing, rotate the aileron down about 45º. Ap­ply six drops of Kwik Bond Thin C/A to the exposed area of each hinge. Allow the glue to cure for about ten minutes. Once cured, the aileron may be stiff and difficult to move. This is normal. Gently move the aileron up and down about five to ten times to free it up.
o 21) Repeat steps # 19 and # 20 for the opposite aileron.
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Page 13
ENGINE MOUNTING
PARTS REQUIRED
o {2} Nylon Mounting Beams o {4} 3mm x 20mm Machine Screws o {4} 3mm x 25mm Machine Screws o {16}3mm Flat Washers o {8} 3mm Lock Nuts
MOUNTING ENGINE TO MOTOR MOUNT
o 1) Using a clamp or a vise, align the two motor mount beams and clamp them together. The beam halves are universal and the web­bing should face the outside edges. See photo
# 17 below.
Photo # 17
o 2) Mark the locations of the four engine mounting holes on the beams using a pencil. For the engine to align properly with the front of the cowling, it is important that the front edge of the engine's drive washer be 4-7/8” forward from the rear edge of the mounting beams.
o 3) When satisfied with the alignment of the engine, remove the beams from the clamp and drill 1/8” holes through the mounting beams at the four engine mount­ing hole locations.
ALIGNING THE MOTOR MOUNT
o 5) The engine is mounted sideways on the firewall. Using a ruler and pen, measure and draw a vertical centerline on the firewall.
o 6) Measure down from the top of the fu­selage 1-1/2” and draw a horizontal line on the firewall. See photo # 18 below.
Photo # 18
1-1/2”1-1/2”
o 7 ) With your engine still installed on the motor mount beams, use a ruler and measure the width between the predrilled mounting holes in the motor mount. This distance will vary depending on the brand and size of the engine you have chosen. See photo # 19 below.
Photo # 19
MOUNTING
BEAM
D = Distance
Between Predrilled
Holes In Beams
(Will Vary
Depending Engine
Used)
D
MOUNTING
BEAM
o 8) Divide the measurement found in step # 7 in half. Measure this resulting distance and draw one horizontal line above and be­low the horizontal centerline.
o 4) Mount the engine to the mounting beams using the four 3mm x 25mm machine screws, eight 3mm flat washers, four 3mm lock nuts. Tighten the screws and nuts completely.
If using an engine equipped with a re-
mote needle valve we recommend mounting the needle valve to the engine prior to installing the engine on the motor mount beams.
o 9) On the two horizontal lines you just drew, measure and place marks 3/8” to the left and 1-1/4” to the right of the vertical centerline (looking at the firewall). See photo
# 20 below.
Photo # 20
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Page 14
o10) Hold the motor mount assembly up to the firewall and double check that the four intersecting lines line up with the four pre­drilled holes in the motor mount.
o 2) Using 220 grit sandpaper carefully smooth each end of the two tubes. This will prevent the fuel line from being cut.
The motor mount is offset to the
airplane's left side (looking from the rear) to compensate for the right thrust built into the firewall. Offsetting the engine will allow the spinner to line up with cowl ring when it is installed later.
MOUNTING THE ENGINE TO FIREW ALL
o 11) Using a 1/8” drill bit, drill the mount­ing holes through the firewall for the motor mount.
o 12) Mount the motor mount assembly to the firewall using the four 3mm x 20mm ma­chine screws, eight 3mm flat washers and four 3mm lock nuts. Tighten the screws and nuts completely. See photo # 21 below.
Photo # 21
o 3) Push the two aluminum tubes through the rubber stopper until 1/2” protrudes from the front of the stopper. Slide the 20mm di­ameter front squash plate over the tubes at the front of the stopper and slide the 18mm diam­eter rear squash plate over the tubes at the rear of the stopper. Insert the 3mm x 20mm ma­chine screw into the center hole in the front squash plate, then screw it through the stop­per and into the rear squash plate. Do not com­pletely tighten the screw at this time.
o 4) Carefully bend the longer of the two tubes up at a 45º angle. This tube is the vent tube. When the stopper assembly is installed in the tank, the top of the vent tube should rest just inside the bubble in the top of the tank.
o 5) Slide the silicon fuel tubing, with the weighted pickup attached to one end, onto the fuel pickup tube. See photo # 22 below.
FUEL TANK
PARTS REQUIRED
o {1} Molded Fuel Tank o {1} Rubber Stopper o {1} 20mm Diameter Front Squash Plate o {1} 18mm Diameter Rear Squash Plate o {1} 3mm x 20mm Machine Screw o {1} Weighted Metal Pick-Up o {3} Aluminum Tubes o {1} 90mm Silicon Fuel Tube
FUEL T ANK ASSEMBLY
o 1) The fuel tank assembly incudes 3 dif­ferent length aluminum tubes. Discard the shortest of the three. It will not be used.
The 50mm length tube is used for the fuel
line pickup and the 80mm tube is used for the vent/pressure line.
Photo # 22
FRONT
SQUASH
PLATE
RUBBER
STOPPER
REAR SQUASH
PLATE
VENT TUBE
FUEL TUBING
PICK-UP
o 6) Test fit the stopper assembly into the tank. It may be necessary to remove some of the flashing around the tank opening using a modeling knife. If flashing is present, make sure none falls into the tank.
o 7) With the stopper assembly in place the weighted pickup should be about 3/8” away from the rear of the tank and move freely in­side the tank. The vent tube should be inside the bubble in the tank, but not rub against the tank. Adjust the tubes accordingly.
14
Page 15
o8) When satisfied with the alignment of the stopper assembly tighten the 3mm x 20mm machine screw until the rubber stopper ex­pands and seals the tank opening. Do not over­tighten the assembly as this could cause the tank to split.
FUEL T ANK INSTALLA TION
o 9) Slide the fuel tank into the fuel tank compartment in the front of the airplane. The bubble in the tank should face the top of the fuselage and the tank should rest on the balsa fuel tank support floor. The stopper assembly should also engage the predrilled hole in the firewall.
o 10) Secure the fuel tank in place using foam rubber. Seal any gaps between the stop­per assembly and the firewall using silicon sealer. Be careful not to get any sealer inside the aluminum tubing.
Photo # 23
Enlarge hole in firewall
to allow clevis to pass
through.
PUSHROD
Photo # 24
PUSHROD
WIRE
WIRE
(FOUR STROKE SET UP)
NYLON CLEVIS
(TWO STROKE SET UP)
MAIN LANDING GEAR
THROTTLE
ARM
NYLON CLEVIS
THROTTLE
ARM
THROTTLE LINKAGE
PARTS REQUIRED
o {1} 1.5mm x 300mm Wire Threaded One End o {1} Nylon Clevis w/1.5mm I.D. Hole
INSTALLING THE THROTTLE LINKAGE
o 1) Thread the nylon clevis onto the threaded end of the 300mm pushrod wire.
This clevis has a 1.5mm I.D. hole that
matches the diameter of the pushrod wire. All other clevises in the kit use a larger diam­eter hole for larger wire.
o 2) Locate and drill a 3/32” hole through the firewall for the throttle pushrod wire to pass through. The hole should be level with the throttle arm, but moved over enough to clear the fuel tank. Be careful not to drill into the fuel tank.
PARTS REQUIRED
o {1} Prebent Aluminum Landing Gear o {1} Wood Gear Cover (D-29) o {2} Wheel Pants o {2} 60mm Diameter Wheels o {3} 4mm x12mm Machine Screws o {2} 4mm x 35mm Axle Screws o {4} 2mm x 8mm Wood Screws o {2} 4mm Flat Washers o {2} 4mm Hex Nuts o {2} 4mm Lock Nuts o {4} 4mm Nylon Spacers
INST ALLING THE GEAR BRACKET
o 1) Install the prebent aluminum gear bracket using the three 4mm x 12mm ma­chine screws. The gear bracket fits into the gear slot just ahead of the bottom wing open­ing. Three 4mm blind nuts have been preinstalled. Tighten the screws completely.
See photo # 25 below.
Photo # 25
GEAR BRACKET
o 3) Slide the pushrod wire through the hole and into the fuselage. Attach the clevis to the throttle arm. Use a pair of pliers and make the necessary bends in the wire so it does not bind when moved from idle to the full throttle po­sition. See photos # 23 & # 24 at top right.
15
MOUNTING
SCREWS
Page 16
o2) Mix up a small amount of Kwik Bond 5 Minute Epoxy. Use a couple of small dabs of epoxy to glue the balsa gear cover (D-29) onto the aluminum gear, flush with the bot­tom of the fuselage.
There are three holes predrilled through
the block that allow the screws to be re­moved should the gear need servicing. You can leave these holes covered by the covering or remove the covering from over them now using a modeling knife.
INSTALLING THE WHEEL P ANTS
o 1) Working with one wheel pant at a time, use a Dremel Tool and remove the plastic that covers the wheel opening on the bottom of the wheel pant.
o 5) Slide two 4mm nylon spacers over the axle screw and up against the wheel. Thread one 4mm hex nut onto the axle screw.
o 6) Tighten the hex nut against the nylon spacers as tight as it can be, but still allow the wheel to spin free on the axle. Secure the nut in place by carefully applying a couple of drops of Kwik Bond Thick C/A to the threads. Allow the C/A to fully cure. See
photo # 27 below.
Photo # 27
NYLON
SPACERS
AXLE SCREW
HEX NUT
Look carefully at each side of the wheel
pant and you will notice a molded dimple. One dimple is about 1/8” higher on one side than the other. If you will be flying off a hard surface we recommend you drill out the dimple that is higher. If flying off of grass we rec­ommend you drill out the dimple that is lower. This will raise the wheel pant higher on the axle and give more clearance between the wheel pant and the ground.
o 2) Using a 5/32” drill bit, drill out only the one dimple that you choose.
o 3) Using a modeling knife, cut a slot from the hole down to the wheel pant opening. See
photo # 26 below.
Photo # 26
REMOVE
COVER
CUT SLOT
o 4) Slide one 60mm diameter wheel onto one 4mm x 35mm axle screw. The wheel should go on with flat side of the hub first.
o 7) Slide one 4mm washer over the axle screw and up against the hex nut. Carefully slip the wheel and axle assembly into the wheel pant. The axle screw should slip firmly into the slot in the wheel pant and the flat washer should be positioned inside the wheel pant.
o 8) Slide the axle bolt through the pre­drilled 4mm hole in the aluminum gear bracket and secure in place using one 4mm lock nut. Tighten the lock nut completely, at the same time making sure the hex nut does not come loose. Double check that the wheel does not bind when rotated.
o 9) Repeat steps # 1 - # 8 for the opposite side.
ADJUSTING THE WHEEL P ANTS
o 10) With both wheels and wheel pants in­stalled on the gear bracket, set the airplane on it's wheels on a level surface. Adjust the wheel pants so the rear portion of the wheel pant is level with the ground. Double check that both wheel pants are level with each other.
16
Page 17
o11) When satisfied with the alignment, secure the wheel pants in place by installing two 2mm x 8mm wood screws through the two predrilled holes in the gear bracket and into the side of the wheel pant. Do this for both wheel pants. See photo # 28 below.
Photo # 28
o 3) Hold the two plates in place and trace around them using a pen. Remove the plates and using a modeling knife, remove the cov­ering from just inside the lines.
o 4) Mix a small amount of Kwik Bond 5 Minute Epoxy and glue the plates in place. Allow the epoxy to cure completely.
WOOD
SCREWS
AILERON SERVO
PARTS REQUIRED
o {2} 2mm x 85mm Wire Threaded w/L-Bend o {2} Nylon Clevises o {2} Nylon Snap Keepers o {2} Wing Servo Mounting Plate (W-25) o {2} Nylon Adjustable Control Horns
INST ALLING THE AILERON SERVO
o 1) Install the rubber grommets and brass collets onto your servo. Test fit the servo into the precut servo hole in the top side of the lower wing. The output shaft should be point­ing towards the leading edge of the wing.
Because the size of servos differ, you may
need to adjust the size of the precut open­ing. You may also need to use a modeling knife and cut a groove to allow room for the servo wire to exit the hole.
o 2) Remove the servo and position the two servo mounting plates (W-25) on the wing. The plates should be centered from side to side and the inside edge should be even with the servo opening. See photo # 29 below.
o 5) Install the servo using the wood screws provided with your radio system. Drill 1/16” pilot holes through the plates before install­ing the screws. This will help prevent the wood from splitting.
INST ALLING THE AILERON LINKAGE
o 6) Thread one nylon adjustable control horn onto each aileron torque rod. Thread them on until the are 7/8” above the top sur­face of the wing. See figure # 8 below.
Figure # 8
ADJUSTABLE
7/8”
CONTROL HORN
o 7) Thread one nylon clevis onto each of the two 2mm x 85mm threaded rods with L­bends.
o 8) With the servo centered, install one dual takeoff servo arm onto the servo. The arm should be installed so it is parallel with the trailing edge of the wing.
o 9) Use a couple of pieces of masking tape, taped between the ailerons and the trailing edge of the wing, to hold the two ailerons in neutral.
Photo # 29
MOUNTING
PLATE
MOUNTING
PLATE
o 10) Snap the clevises onto the adjustable control horns. With the servo arm and aile­rons centered, push the L-bends down through the holes in the servo arm. Adjust the length of the wires by turning the nylon clevises in or out until the correct length is achieved. Hold the wires in place using two nylon snap keep­ers. See photo # 30 at top right.
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Page 18
Photo # 30
CLEVIS
CONTROL
HORN
PUSHROD
WIRE
SNAP
KEEPER
SERVO
ARM
servos should be pointing towards the front of the fuselage. See photo # 32 below.
Photo # 32
R
E
o 11) When satisfied with the alignment, install the servo arm set screw and remove the masking tape from the ailerons.
RADIO INSTALLATION
PARTS REQUIRED
o {1} Fuselage Servo Tray (D-15) o {2} Balsa Support Rails (D-30)
INST ALLING THE SERVO TRA Y
o 1) Trial fit the servo tray (D-15) in posi­tion inside the fuselage. The tray should rest on top of the preinstalled balsa supports glued to the fuselage sides. The front edge of the tray should be 1-1/4” behind the front bulk­head. See photo # 31 below.
Photo # 31
E = ELEVATOR T = THROTTLE R = RUDDER
T
Because the size of servos differ, you may
need to adjust the size of the precut open­ings. You may also need to use a modeling knife and cut a groove to allow room for the servo wires.
o 4) Install the servos using the wood screws provided with your radio system. Drill 1/16” pilot holes through the tray before in­stalling the screws. This will help prevent the wood from splitting.
INST ALLING THE RECEIVER & BATTER Y
o 5) Plug the servo leads into the receiver. Looking from behind the airplane the left servo is the for throttle, the center servo is for el­evator and the right servo is for rudder. Plug the aileron extension and switch that came with your radio system into the receiver as well.
FRONT
EDGE
o 2) When satisfied with the fit, remove the tray and mix up a generous amount of Kwik Bond 5 Minute Epoxy. Glue the tray in place using the epoxy. Before the epoxy sets, glue the two balsa support rails (D-30) in place. They are positioned on top of the servo tray, directly above the lower support rails. Allow the epoxy to cure fully before proceeding.
INST ALLING THE SERVOS
o 3) Install the rubber grommets and brass collets onto your remaining three servos. Test fit the servos into the precut servo holes in the servo tray. The output shaft of the center servo should be pointing towards the back of the fuselage. The output shaft of the two outer
o 6) Wrap the receiver and battery pack in foam rubber to protect them from vibration. Position them under the servo tray, using ex­tra foam rubber to hold them in place.
Because of the length of the Ultimates
nose, the receiver and battery should be positioned at the rear of the servo compart­ment. This will be especially true if using a four stroke engine.
INST ALLING THE SWITCH
o 7) Mount the switch to the fuselage side at the rear of the servo compartment. Use the faceplate of the switch itself to locate at make the necessary cutouts and holes.
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Page 19
o8) Using a 1/16” drill bit, drill a hole through the side of the fuselage for the an­tenna to exit. Route the antenna out the fuse­lage and secure it to the vertical fin using a rubber band. See figure # 9 below.
Figure # 9
CUT
o 5) Remove the excess throttle pushrod wire using wire cutters. See photo # 33 below.
SERVO
ARM
CONNECTOR
PUSHROD
WIRE
Photo # 33
ANTENNA
MODIFIED SERVO
ARM
RUBBER
BAND
THROTTLE LINKAGE
PARTS REQUIRED
o {1} Adjustable Servo Connector Assembly
INSTALLING THE THROTTLE CONNECTOR
o 1) Install one adjustable servo connector through the second hole out from the center of one servo arm. You may have to enlarge the hole in the servo arm to accommodate the servo connector. Remove the excess material from the servo arm using wire cutters. See
figure # 10 below.
Figure # 10
SERVO ARM
NUT
After installing the adjustable servo con-
nector apply a small drop of Kwik Bond Thin C/A to the nut. This will prevent the connector from loosening during flight.
o 2) Turn on the radio system. Check to ensure that the throttle servo output shaft is moving in the correct direction.
o 3) Slide the adjustable servo connector/ throttle arm assembly over the end of the throttle pushrod wire. Position the throttle stick and the throttle trim at their lowest positions.
SET SCREW
CONNECTOR
SERVO
o 6) Test the movement of the throttle pushrod. Full forward stick and full forward trim should result in the carburetor barrel opening completely. Full down stick and full forward trim should result in the approximate idle setting. Full down stick and full down trim should result in the carburetor barrel clos­ing fully.
o 7) When satisfied that the pushrod link­age is adjusted correctly and no binding is present, install the servo arm set screw.
RUDDER PUSHROD
PARTS REQUIRED
o {1} Nylon Control Horn w/Nylon Back Plate o {2} 2mm x 15mm Machine Screws o {1} 700mm Nylon Pushrod o {1} 2mm x 120mm Wire Threaded Both Ends o {1} 2mm x 85mm Threaded Wire w/L-Bend o {1} Nylon Snap Keeper o {1} Nylon Clevis o {1} Pushrod Support (D-32)
INSTALLING THE RUDDER CONTROL HORN
o 1) The centerline of the rudder control horn is located on the left side of the rudder (looking from behind) 1-3/8” up from the bottom of the rudder. Position the control horn so the clevis attachment holes are directly in-line with the hinge line. The control horn should also be par­allel with the hinge line. See figure # 11 below.
Figure # 11
o 4) Manually push the carburetor barrel fully closed. Attach the servo arm to the servo angled back about 45º from center. With the carburetor barrel fully closed, tighten the set screw in the adjustable servo connector.
19
Page 20
o 2) When satisfied with the alignment, use a 3/32” drill bit and the control horn as a guide and drill the mounting holes through the rud­der.
o 10) Slide the pushrod back into the pushrod housing. Snap the clevis onto the rud­der control horn and use a couple of pieces of masking tape to hold the rudder in neutral.
o 3) Mount the control horn to the rudder by inserting the 2mm x 15mm machine screws through the control horn mounting base, through the rudder and into the backplate. Tighten the screws, but do not overtighten them. You do not want to crush the wood.
INSTALLING THE RUDDER PUSHROD
o4) Thread the 2mm x 120mm threaded wire into one end of the 700mm nylon pushrod. For safety, thread the wire no less than 5/16” into the pushrod.
o 5) Thread the nylon clevis onto the op­posite end of the 2mm x 120mm threaded wire. It should be threaded no less than 5/16” onto the wire also.
o 6) Using a modeling knife remove the covering from over the rudder pushrod exit slot. Looking from the back of the airplane, the slot is located on the left side of the fuse­lage, 6” forward of the rudder hinge line and 1-1/4” below the horizontal stabilizer.
o 11) Locate a long servo arm and using wire cutters, remove all but one of the arms. Install the L-bend in the 85mm wire into the outer hole in the servo arm. Secure the wire in place using one nylon snap keeper.
o 12) With the rudder and rudder servo in neutral, install the servo arm onto the servo. The arm should be positioned perpendicular to the fuselage sides.
o 13) Using a pen, place a mark on the ny­lon rudder pushrod where the tip of the wire overlaps it. Use a modeling knife and cut off the nylon pushrod 5/16” ahead of the mark. This will leave enough space so the threaded wire can thread into the pushrod at least 5/16”.
o 14) Thread the wire into the pushrod. You can thread it in further or back it out to achieve the correct length.
o 7) Insert the plain end of the nylon pushrod into the fuselage from the back. Snap the clevis onto the rudder control horn. Move the rudder back and forth to ensure there is no binding. See photo # 34 below.
Photo # 34
CONTROL
HORN
CLEVIS
PUSHROD
WIRE
o 8) Remove the pushrod from the pushrod housing. Using a ruler and pen, measure for­ward on the pushrod housing 4” from where the pushrod housing enters the servo compart­ment from the rear bulkhead.
o 9) Using a modeling knife, cut off the pushrod housing at this mark.
o 15) When satisfied with the alignment, install the servo arm set screw and remove the masking tape from the rudder. See photo #
35 below.
Photo # 35
SERVO
ARM
SNAP
KEEPER
PUSHROD
WIRE
PUSHROD
PUSHROD HOUSING
SUPPORT
o 16) Move the rudder back and forth. There may be some flex present in the pushrod just before it gets to the rudder servo. If so, glue one pushrod support (D-32) between the pushrod housing and the servo tray using a small amount of Kwik Bond 5 Minute Epoxy.
See photo # 35 above.
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Page 21
ELEVATOR PUSHROD
PARTS REQUIRED
o {2} Nylon Control Horns w/Nylon Back Plates o {4} 2mm x 15mm Machine Screws o {2} 600mm Nylon Pushrods o {2} 2mm x 100mm Wire Threaded Both Ends o {3} Nylon Clevises (one w/1.5mm I.D. Hole) o {1} Nylon Joiner Plate o {2} 2.2mm x 10mm Wood Screws o {4} 2mm Flat Washers o {1} 2mm x 20mm Machine Screw o {1} 2mm Hex Nut o {1} Pushrod Support (D-32)
o 4) Using a 3/32” drill bit, drill a hole
through the center of the nylon joiner plate. Slide a 2mm washer onto the 2mm x 20mm machine screw. Slide the screw through the center hole of the nylon joiner plate.
o 5) Slide a second 2mm washer onto the machine screw and then thread on the 2mm nut. Tighten the nut completely and secure it in place using Kwik Bond Thin C/A. Let the C/A cure completely and double check to en­sure the screw and nut do not move.
INSTALLING THE ELEV ATOR CONTROL HORNS
o 1 ) The centerline of the elevator control horns are located on the bottom side of each elevator half, 1” out from the fuselage sides. Position the control horns so the clevis attach­ment holes are directly in-line with the hinge line. The control horns should also be parallel with the hinge line. See figure # 12 below.
Figure # 12
o 2) When satisfied with the alignment, use a 3/32” drill bit and the control horns as a guide and drill the mounting holes through the el­evator halves.
o 3) Mount the control horns to the eleva­tor halves by inserting the 2mm x 15mm ma­chine screws through the control horn mount­ing bases, through each elevator half and into the backplates. Tighten the screws, but do not overtighten them. You do not want to crush the wood.
INST ALLING THE PUSHROD JOINER
The elevator control system uses two
pushrods which are connected together just before they reach the elevator servo. See
figure # 13 below.
Figure # 13
PUSHROD
TUBES
NYLON
PLATE
2.2mm x 10mm
WOOD SCREW
MACHINE SCREW
2mm WASHER
2mm
WASHER
2mm x 20mm
We don't recommend using any types of
thread lock or C/A accelerators. The chemicals in these items can destroy the ny­lon parts.
o 6) Slide one 2mm washer over two
2.2mm x 10mm wood screws. Slide the wood screws through the two outer holes in the ny­lon plate and thread them into the two 600mm nylon pushrods. See photo # 36 below.
Photo # 36
PUSHROD
WOOD
SCREW
TUBES
NUT
NYLON
PLATE
MACHINE
SCREW
We highly recommend installing the two
wood screws using Kwik Bond 5 Minute Epoxy to help prevent any possible chance of them pull out during flight.
INSTALLING THE ELEVA TOR PUSHROD
o 7) Thread one nylon clevis with 1.5mm I.D. hole onto the end of the 2mm x 20mm machine screw.
o 8) Using a modeling knife remove the covering from over the two elevator pushrod exit slots. Looking from the back of the air­plane, the slots are located on each side of the fuselage, 6” forward of the rudder hinge line and 1” below the horizontal stabilizer.
o 9) Using a ruler and pen, measure for­ward on both pushrod housings 4” from where the pushrod housings enter the servo compartment from the rear bulkhead.
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o10) Using a modeling knife, cut off the pushrod housings at this mark.
o 11) Slide the nylon pushrods into the pushrod housings and out the exit slots.
o 12) Locate a long servo arm and using wire cutters, remove all but one of the arms. With the elevator servo in neutral, install the servo arm onto the servo. The arm should be positioned perpendicular to the fuselage sides.
o 13) Snap the clevis through the outer hole in the servo arm.
o 14) Thread one clevis onto one end of each 2mm x 100mm threaded wire.
o 19) Move the elevator halves up and down. There may be some flex present in the pushrod just before it gets to the elevator servo. If so, position one pushrod support (D-32) between the two pushrod housings and the servo tray. Using a small amount of Kwik Bond 5 Minute Epoxy glue the hous­ings to the support and the support to the tray.
AILERON LINKS
PARTS REQUIRED
o {4} Nylon Control Horns w/Nylon Back Plates o {8} 2mm x 15mm Machine Screws o {2} 2mm x 200mm Wire Threaded w/L-Bend o {2} Nylon Clevises o {2} Nylon Snap Keepers
INST ALLING THE CONTROL HORNS
o 15) Snap one clevis/wire assembly onto each elevator control horn. Use a couple of pieces of masking tape to hold each elevator half in neutral.
o 16) Working with one half only, use a pen and place a mark on the nylon elevator pushrod where the tip of the wire overlaps it. Use a modeling knife and cut off the nylon pushrod 5/16” behind the mark. This will leave enough space so the threaded wire can thread into the pushrod at least 5/16”.
o 17) Thread the wire into the pushrod. You can thread it in further or back it out to achieve the correct length. Repeat steps # 14 - # 17 for the opposite side.
o 18) When satisfied with the alignment, install the servo arm set screw and remove the masking tape from the elevator halves. See
photo # 37 below.
Photo # 37
o 1) Using a modeling knife, carefully cut the four control horns to shape. See figure #
14 below.
Figure # 14
o 2) The control horns are located both on the top and bottom ailerons. They should be positioned 6-1/4” in from the tip of each aile­ron. The control horns for the top wing mount on the bottom of the ailerons and the control horns for the bottom wing mount on the top of the ailerons. Mount the control horns with the clevis attachment holes facing the back of the airplane. See photo # 38 below.
Photo # 38
TRAILING
EDGE
PUSHROD
SUPPORT
SERVO
ARM
CLEVIS
JOINER
ASSEMBLY
CONTROL
HORN
o 3) When satisfied with the alignment of all four control horns, use a 3/32” drill bit and the control horns as a guide and drill the mounting holes through the ailerons.
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o4) Mount the control horns to the aile­rons by inserting the 2mm x 15mm machine screws through the control horn mounting bases, through the ailerons and into the backplates. Tighten the screws, but do not overtighten them. You do not want to crush the wood.
INST ALLING THE AILERON LINKS
o 5) Plug in the aileron servo to the re­ceiver and install the top and bottom wings. Use a couple of pieces of masking tape to hold the top wing ailerons in neutral. Turn on your radio system and center the bottom wing ailerons.
o 6) Thread a nylon clevis onto the threaded end of each 200mm wire. Slide the L-bend of each wire through the lower hole in the top aileron control horns. Secure the wires in place using two nylon snap keepers.
o 7) With all four ailerons in neutral, ad­just the nylon clevis and snap it through the top hole in the lower control horns. See
photo # 39 below.
Photo # 39
PUSHROD
WIRE
SNAP KEEPER
NYLON CLEVIS
CONTROL
HORN
CANOPY
PARTS REQUIRED
o {1} Clear Canopy o {4} 2mm x 10mm Wood Screws
TRIMMING THE CANOPY
o 1) Using a modeling knife or Lexan Canopy Scissors, cut out the canopy along the molded scribe lines.
o 2) Trial fit the canopy. When you have adjusted the canopy so it is straight, hold it in place using a couple pieces of masking tape.
o 3) Using a pen, place a mark on both sides of the canopy at the front and back. Place the marks where the canopy meets the bottom of the black stripe on the fuselage sides.
o 4) Using a 3/32 drill bit, drill four mounting holes through the canopy only. Locate two holes on each side, near the cock­pit. Use the photo below for reference. See
photo # 40 below.
Photo # 40
MOUNTING
HOLE
PLACE
MARK
MOUNTING
HOLE
PLACE MARK
o 5) Secure the canopy in place using four 2mm x 10mm wood screws threaded into the fuselage.
o 6) Remove the canopy. Using a model­ing knife or Lexan Canopy Scissors, trim the canopy across the bottom of each side at the marks you made earlier. Install the optional aftermarket pilot at this also.
o 7) To give the canopy a better appearance on the fuselage, we suggest you paint the por­tions that overlap the top of the fuselage. We used Coverite 21st Century Red # COVR0102. Remember to lightly sand any portion that will be painted so the paint sticks. Use white and black trim tape to match the area of the canopy that overlaps the sides of the fuselage.
COWLING
PARTS REQUIRED
o {1} Fiberglass Cowling o {4} 3mm x 6mm Wood Screws
MOUNTING THE COWL
o 1) Remove the carburetor and muffler from the engine. Use plastic or masking tape to cover the carburetor, muffler and glow plug openings in the engine to prevent dust from entering.
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o2) Using a Dremel Tool with a sanding drum attachment, carefully open the two air inlets in the front of the cowl. Trim away a small amount at a time so you don't remove too much material. See photo # 41 below.
Photo # 41
MAKE
CUT OUT
(BOTH SIDES)
o 7) Remove the cowl and enlarge the holes in only the cowl using a 5/64” drill bit. Rein­stall the cowl and secure it in place using the four wood screws. See photo # 42 below.
Photo # 42
MOUNTING HOLE
LOCATIONS
o 3) Slide the cowl onto the fuselage. In­stall your spinner backplate onto the en­gine and secure it in place. Use the backplate to align the front of the cowl. The spinner backplate diameter should match the outer diameter of the spinner ring on the cowl, not fit inside it. It may also be necessary to trim the bottom of the cowl so it does not interfere with the landing gear.
o 4) With the front of the cowl aligned with the spinner backplate, double check that the cowl lines up with the fuselage. When satisfied with the fit, use a couple of pieces of masking tape to hold the cowl firmly in position.
o 5) The cowl is held in place using four 3mm x 6mm wood screws threaded into the firewall. Two screws are located on the top, one on each side towards the bottom of the cowl. Use a ruler and pen to locate and mark the mounting screw locations.
o 6) Using a 1/16” drill bit, drill four pi­lot holes through the cowl and about 1/2” into the firewall at the locations you marked.
o 8) Locate and the areas of the cowl that need to be removed for access to the high and low speed needle valves, glow plug, muffler and if necessary, engine head clearance.
o 9) Remove the cowl and make these cut­outs using a Dremel Tool with a sanding drum attachment. Holes for the needle valves can be cut using a drill bit. We highly suggest the use of a Dubro Fuel Filler Valve to fuel the airplane. This should be mounted to the cowl­ing at this time also.
o 10) Install your muffler (stock or Pitt's Style) and connect your fuel and pressure lines to the fuel tank and fueling valve.
If you are using a two stroke engine with
a stock muffler a 1” muffler extension will be necessary. No extension is necessary if using a four stroke engine or a two stroke engine with an aftermarket Pitt's Style muf­fler.
o 11) Once you are satisfied with the fit of the cowl and all access holes have been cut, remove the cowl and paint it with Coverite 21st Century Gloss Clear # COVR1265 to pre­vent raw fuel from damaging the paint.
o 12) After the clear coat has dried, connect the fuel lines to the muffler, fuel filler valve and carburetor. Reinstall the cowl and secure it in place. Install the prop and spinner.
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BALANCE
o1) It is critical that your airplane be bal­anced correctly. Improper balance will cause your plane to lose control and crash. The
center of gravity is located 4” back from the leading edge of the top wing, at the center section. This location is recom-
mended for initial test flying and trimming. There is a 3/8” margin forward and aft, but it is not recommended that the center of grav­ity be located any further back than 4-3/8”.
Balance the Ultimate right side up with the fuel tank empty.
o 2) Mount the wings to the fuselage. Using a couple of pieces of masking tape, place them on the bottom side of the top wing 4” back from the leading edge, at the center section.
o 3) Place your fingers on the masking tape and carefully lift the plane.
o 4) If the nose of the plane falls, the plane is nose heavy. To correct this first move the battery pack further back in the fuselage. If this does not correct it, stick small amounts of weight on the fuselage under the horizon­tal stabilizer. If the tail of the plane falls, the plane is tail heavy. To correct this, move the battery and receiver forward or stick weight onto the firewall or inside the front section of the cowl. When balanced correctly, the air­plane should sit level or slightly nose down when you lift it up with your fingers.
LA TERAL BALANCE
After you have balanced your Ultimate
on the C.G. you must laterally balance it. Doing this will help the airplane track bet­ter in vertical maneuvers and loops.
o 1) Turn the airplane upside down. With the wings level carefully lift the airplane by the engine crankshaft and the tail wheel bracket. This may require two people to make it easier.
o 2) If one side of the wing falls, that side is heavier than the opposite. Add small amounts of lead weight to the bottom side of the lower wing. Follow this procedure until the wings stay level when you lift the airplane.
CONTROL THROWS
o 1 ) We highly recommend setting up the Ultimate using the control throws listed be­low. We have listed control throws for both initial test flying/sport flying and aerobatic flying.
o 2) Turn on the radio system and with the trim tabs on the transmitter in neutral, center the control surfaces by making adjustments to the clevises. The servo arms should be cen­tered also.
o 3) When the elevator, rudder and aileron control surfaces are centered, use a ruler and check the amount of the control throw in each surface. The control throws should be mea-
sured at the widest point of each surface!
INITIAL FLYING/SPORT FLYING
Ailerons: 3/16” up 3/16” down Elevator: 7/16” up 7/16” down Rudder: 1” right 1” left
Once you have flown and trimmed the
Ultimate, the balance point can be moved forward or aft 3/8” to change the flight perfor­mance. Moving the balance point back will cause the Ultimate to be more responsive, but less stable. Moving the balance point forward
will cause the Ultimate to be more stable, but less responsive. Do not fly the Ultimate be-
yond the recommended balance range or an uncontrollable crash could result!
AEROBATIC FLYING
Ailerons: 5/16” up 5/16” down Elevator: 3/4” up 3/4” down Rudder: 1-1/2” right 1-1/2” left
Do not use the aerobatic settings for ini­tial test flying or sport flying.
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o4) By moving the position of the clevis at the control horn toward the outermost hole, you will decrease the amount of throw of that con­trol surface. Moving the clevis toward the con­trol surface will increase the amount of throw.
FLYING
The Ultimate is designed for those pilots who are experienced in flying sport models. It is in no way a trainer. If you do not feel com­fortable that you are able to test fly the air­plane don't hesitate to ask someone for some help getting it tested and trimmed out. Typi­cally aerobatic airplanes, such as the Ultimate, require some different flying techniques that you might not be familiar with. It is very im­portant to let the airplane get up to flying speed before lifting off. Pulling the plane off the ground too fast will cause the airplane to stall and crash. You should allow the plane to roll out until the tail is completely off the ground and flying. Allow the airplane to roll out about 50 feet more and gently pull it off the ground and into a shallow climb out.
In the air, the plane flies like any other sport aerobatic plane. Loops, rolls, low passes and most all other maneuvers are all possible. Because of the sometimes excessive control throws used for aerobatics you must be aware of high speed stalling. This is when the air­plane is at full power and too much up eleva­tor is input at once. It causes the airplane to snap. To prevent this, make sure the elevator is set up to our recommended test flying and sport flying settings. When set up to aero­batic settings, be gentle on the elevator.
When it is time to land always bring the air­plane in with a small amount of power. It is not a good habit to just chop the throttle and dive the airplane to the ground. Just like the real airplanes, gradually reduce power along with altitude and speed. When you are about 2-3 feet off the ground, reduce power to idle and gently let the airplane settle onto the run­way. Be careful not to over control.
NOTES
____________________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________________________________________ ______________________________________________ ______________________________________________ _____________________________________________ ______________________________________________ ____________________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________________________________________ ______________________________________________ ______________________________________________ _____________________________________________ ______________________________________________ ____________________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________________________________________ ______________________________________________ ______________________________________________ _____________________________________________ ______________________________________________ ____________________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________________________________________ ______________________________________________ ______________________________________________ _____________________________________________ ______________________________________________ ______________________________________________ ____________________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________________________________________ ______________________________________________ ______________________________________________ _____________________________________________
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TRIM CHART
After you have test flown and done the initial trim changes to the aircraft, use the Trim Chart below to begin trimming your airplane. Following and adhering to this chart will result in the ability to diagnose trim problems and correct those problems using the simple adjustments shown below. Making these observations and related corrections will result in a truer, better flying airplane.
TRIM FEA TURE MANUEVER OBSERV A TION CORRECTION
Control Centering Fly general circles and Try for hands off straight Readjust linkages so Tx
random maneuvers. and level flight. trims are centered.
Control Throws Fly random maneuvers. A) Too sensitive, jerky If A) Change linkages to
controls. reduce throws. B) Not sufficient control. If B) Increase throws.
Engine Thrust Angle* From straight flight, A) Airplane continues If A) Thrust is correct.
chop throttle quickly. level path for short
distance. B) Airplane pitches nose up. If B ) Decrease downthrust. C) Airplane pitches nose If C) Increase downthrust. down.
Center of Gravity From level flight, roll A) Continues in bank for If A) Trim is good. Longitudinal Balance to 45º bank and moderate distance.
neutralize controls. B) Nose pitches up. If B) Add nose weight.
C) Nose drops. If C) Remove nose weight.
Yaw** Into wind, do inside A) Wings level throughout. If A) Trim is correct.
loops using only elevator. B) Yaws to right in both If B) Add left rudder trim. Repeat tests doing inside and outside loops. outside loops from C) Yaws to left in both If C) Add right rudder trim. inverted entry. inside and outside loops.
D) Yaws to right on inside, If D) Add left aileron trim. and left on outside loops. E) Yaws left on inside, and If E) Add right aileron trim. right on outside loops.
Lateral Balance Into wind, do tight A) Wings are level and If A) Trim is correct.
inside loops. plane falls to either side.
B) Falls off to left in loops. If B) Add weight to right Worsens as loops tighten. wing tip. C) Falls off to right in loops. If C) Add weight to left Worsens as loops tighten. wing tip.
Aileron Rigging With wings level, pull A) Climb continues along If A) Trim is correct.
to vertical climb and same path. neutralize controls. B) Nose tends to go to If B) Raise both ailerons
inside loop. very slightly. C) Nose tends to go to If C) Lower both ailerons outside loop. very slightly.
*Engine thrust angle and C.G. interact. Check both. **Yaw and lateral balance produce similar symptoms. Note that the fin may be crooked. Make certain both elevator halves are even with each other and produce the same amount of control throw. Right and left references are from the rear of the plane, as if you were in the cockpit.
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Since you love your new Ultimate Biplane, now how about this Global ARF performance airplane to go along with it?
SPECIFICATIONS:
Length...............47.25in
Span.......................52in
Area.................570sq.in
Flying Weight...5-5.5lbs
Engine.....45-53 2-stroke
52-60 4-stroke
Radio..............4 channel
ü All Wood Construction ü Prebent Aluminum Landing Gear ü Prepainted Fiberglass Cowling ü Prepainted Molded Wheel Pants ü Clear Molded Canopy ü Lightweight and Fast for Big Performance
28
Page 29
Since you love your new Ultimate Biplane, now how about this Global ARF performance airplane to go along with it?
SPECIFICATIONS:
Length....................42in
Span.......................52in
Area.................362sq.in
Flying Weight...5-5.5lbs
Engine.....45-53 2-stroke
52-60 4-stroke
Radio..............4 channel
ü All Wood Construction ü Custom Spinner ü Prepainted Fiberglass Cowling ü Molded Wheel Pants ü Clear Molded Canopy ü Incredible Aerobatic Performer
29
Page 30
Since you love your new Ultimate Biplane, now how about this Global ARF performance airplane to go along with it?
SPECIFICATIONS:
Span.......................59in
Area.................620sq.in
Empty Weight......3.5lbs
Engine.....40-46 2-stroke
52-60 4-stroke
Radio...........4-5 channel
ü All Wood Construction ü Ready for Retracts ü Prepainted Fiberglass Cowling ü Prepainted Wheel Pants for Fixed Gear ü Clear Molded Canopy ü Big Pattern Performance In a Midsize Package
30
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** PRODUCT EVALUATION SHEET **
Telling us what you like and don't like determines what model kits we make and how we make them. We would appreciate it if you would take a few minutes of your time to answer the follow­ing questions about this kit and your modeling interests. Simply fold this form on the dotted lines, seal with tape and mail it to us. Do not use staples and make sure our address faces out.
1.) Kit: Ultimate Biplane .46 (123820)
2.) Where did you learn about this kit?
o Magazine Ads o Friend o Hobby Shop o Other
3.) What influenced you the most to buy this kit?
o Magazine Ads o Price o Type of Model o Box Art o Recommendation o Other__________
4.) Did you have any trouble understanding the written instructions? If yes, please explain. o Yes o No __________________________________ __________________________________ __________________________________ __________________________________
5.) Did you have any trouble understanding any of the photographs in the instructions? If yes, please explain. o Yes o No __________________________________ __________________________________ __________________________________ __________________________________
6.) Were any of the kit parts:
o Damaged o Wrong Size o Missing o Wrong Shape
If you checked any of the boxes above, please list the parts below: __________________________________ __________________________________
7.) Was any of the model's assembly difficult
8.) What did you like most about this kit?
9.) What did you like least about this kit?
10.) Are you satisfied with the finished model?
11.) How does this kit compare to similar kits
12.) Please list any other comments or
for you? If yes, please explain. __________________________________ __________________________________ __________________________________
o Assembly Manual o Parts Fit o Hardware Supplied oOther_________
__________________________________ __________________________________
o Assembly Manual o Parts Fit o Hardware SuppliedoOther_________
__________________________________ __________________________________
o Yes o No If no, please explain. _________________________________ _________________________________ _________________________________
by other manufacturers?
o Better Than o As Good o Not as Good
suggestions you have. _________________________________ _________________________________ _________________________________ _________________________________
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Fold along dotted line
Global Hobby Distributors Attn: Customer Service Department 18480 Bandilier Circle Fountain Valley, CA. 92728
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