Global 716174, 716173 Quick Start Manual

Download

Page 1

Portable Gasoline Generator

Model 716173

3300 Watts

Model 716174

7000 Watts

QUESTIONS?

If any section of the manual is not understood, please contact Global Industrial Customer Service at 1-800-645-2986 or visit www.globalindustrial.com

Danger: Read Safety Information and Entire Manual Before Use

with any questions or concerns.

Page 2

TABLE OF CONTENTS

QUICK-START GUIDE ........................................................................1

SAFETY INFORMATION .....................................................................2

PARTS/TECHNICAL DATA ................................................................4

ASSEMBLY ....................................... ...................................................7

BATTERY INSTALLATION

.....................................................................

GENERATOR SET-UP.........................................................................8

ADD OIL

ADD GASOLINE

GROUNDING GENERATOR ......................................................................9

OPERATION.......................................................................................

STARTING THE ENGINE .........................................................................

STOPPING THE ENGINE.........................................................................

USING THE GENERATOR .......................................................................12

...... ...........................................................................................8

.... ..................................................................................9

MAINTENANCE..................................................................................13

SERVICING AIR FILTER..........................................................................14

SERVICING SPARK PLUG.......................................................................14

SERVICING MUFFLER SPARK ARRESTOR................................................15

DRAINING ENGINE OIL ..........................................................................15

STORAGE...........................................................................................16

TROUBLESHOOTING .......................................................................17

Page 3

QUICK-START GUIDE

READ MANUAL BEFORE OPERATING YOUR GENERATOR DANGER: OPERATE GENERATOR OUTSIDE ONLY

1.Unplug all electrical devices; Set air switch breaker “off”

2. Add engine oil and gasoline; Turn fuel valve “on”

3. Pull choke lever out to “Start”

4. Insert key into panel lock

5. (Electric Start) Turn starter switch to “START”, once power starts,

turn back to “ON”

6. (Manual Start) Turn starter switch “ON”, pull starting cord

7. Observe output display

8. Set air switch breaker “ON”, plug in electrical devices

QUICK-STOP GUIDE

1. Set air switch breaker “off”, unplug electrical devices

2. Wait 2-5 minutes for cool down

3. Turn starter switch “off”

4. Turn fuel valve “off”

Page 4

NOTICE REGARDING EMISSIONS

The United States Environmental Protection Agency (US EPA) and California Air Resources Board (CARB) for engines/equipment certified to California standards, requires that the engine/equipment complies with exhaust and evaporative emissions standards. Locate the emissions compliance decal on the engine to determine applicable standards. It is important to follow the maintenance specifica applicable emissions standards for the duration of the product’s life.

tions in the manual to ensure that the engine complies with the

SAFETY INFORMATION

Before operating this generator, read and observe all warnings, cautions, and instructions on the generator and in this Owner’s Manual. The following safety information is not meant to cover all possible conditions and situations that may occur. Read the entire O and operating instructions. Failure to follow instructions and safety information could result in serious injury or death.

Signal words DANGER, WARNING and CAUTION are used throughout this manual to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:

DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, could result in minor or moderate injury.

wner’s Manual for safety

SAVE THIS MANUAL FOR FUTURE REFERENCE

SAFETY INFORMATION

DANGER: CARBON MONOXIDE

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a colorless, odorless, poisonous gas that if not avoided, will result in death or serious injury.

NEVER use a generator inside homes, garages, or any partly enclosed area. Even if doors or windows are open, deadly levels of carbon monoxide can build up in these areas. ONLY use generators outside and far away from windows, doors and vents. These openings can pull in generator exhaust. Operate at least 20 feet from occupied buildings. Even if you use a generator correctly, carbon monoxide may leak into a home.

ALWAYS use a battery-powered or battery-backup carbon monoxide alarm. If you start to feel sick, dizzy or weak after the generator has been running, move to fresh air IMMEDIATELY. See a doctor, as you could have carbon monoxide poisoning.

Page 5

DANGER: The exhaust system must be properly maintained. Do not alter or modify the exhaust system as to render it unsafe or make it noncompliant with local codes and/or standards. Failure to do so will result in death or serious injury.

WARNING: The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can

cause severe burns or even death if ignited. A nearby open flame can lead to explosion

even if it isn’t directly in contact with gasoline.

• Do not operate near open flame.

• Do not smoke near generator.

• Always operate on a firm, level surface. Always turn generator off before refueling. Allow

generator to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Do not overfill fuel tank. Gasoline may expand during operation. All fuel expansion.

• Always check for spilled fuel before operating.

• Empty fuel tank before storing or transporting the generator.

WARNING: This generator produces high voltages, which can result in electrocution.

• Water contact with a power source, if not avoided, will result in death or serious injury.

• Turn utility and emergency power supplies to OFF before connecting power source and load

lines. Failure to do so will result in death or serious injury.

• ALWAYS

• Generator should only be plugged into electrical devices, either directly or with an extension

cord.

NEVER connect to a building’s electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.

• Use a ground fault circuit interrupter (GFCI) in decking or steel work. GFCIs are available in-line with some extension cords.

• Do not use in rainy conditions.

• Do not touch bare wires or receptacles (outlets).

• Do not allow children or non-qualified persons to operate.

ground the generator before using it (see the “Ground the Generator”).

highly conductive areas such as metal

ow ½” of head space for

WARNING: This generator produces heat when running. Do not touch hot surfaces and keep away from exhaust. Keep machine away from combustibles during use. Hot surfaces could result in severe burns or fire areas of the generator that become hot during use.

CAUTION: Misuse of this generator can damage it or shorten its life. Only use generator for its intended purposes.

• Operate only on dry, level surfaces.

• Allow generator to run for several minutes before connecting electrical devices.

• Shut-off and disconnect any malfunctioning devices from generator.

• Do not exceed the wattage capacity of the generator by plugg

than the unit can handle.

• Do not turn on electrical devices until after they are connected to the generator.

• Turn off all connected electrical devices before stopping the generator.

. Allow generator to cool down after use before touching engine or

ing in more electrical devices

Page 6

• Turn the engine switch to “OFF” position when the engine is not running.

CAUTION: Hearing protection is recommended.

IMPORTANT SAFETY INSTRUCTIONS

Generators vibrate in normal use. During and after the use of the generator, inspect both the generator as well as all extension and power supply cords for damage resulting from vibration. Have damaged items repaired or replaced as necessary. Do not use

plugs or cords

that show signs of damage such as broken or cracked insulation.

WARNING: If this generator is used as a supply for a building’s wiring system, the generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical Code, NFPA 70. The generator shall be connected to a transfer switch that switches all conductors excluding the equipment grounding conductor. The frame of the generator shall be connec

ted to an approved grounding

electrode.

PARTS / TECHNICAL DATA

Model 716173

Model 716174

EMAN METI.oN

ENIGNE 1

EMARF 2

KNAT LEUF 3

ROTANRETLA 4

LENAP LORTNOC 5

YRETTAB 6

LEEHW 7

No. ITEM NAME

8 HANDLE

9 MUFFLER

10 FUEL GAUGE

11 FUEL TANK CAP

12 FUEL VALVE

13 CHOCK SWITCH

14 AIR FILTER

Page 7

Model 716173

0 ( 0 / 0 / 0 )

3300 Watts

No. ITEM NAME

1 STARTER SWITCH

2 VOLTMETER

3 GFCI SOCKET (120V / 20A)

4 L14-20R (120V/240V / 20A)

5 ELECTROMAGNETIC CIRCUIT BREAKER

6 USB SOCKET

7 GROUNDING BOLT

Model 716174

7000 Watts

No. ITEM NAME

1 STARTER SWITCH

2 VOLTMETER

3 ELECTROMAGNETIC CIRCUIT BREAKER

4 USB SOCKET

5 GROUNDING BOLT

6 L14-30R (120V/240V / 30A)

7 GFCI SOCKET (120V / 20A)

8 THERMAL OVERLOAD

Page 8

Model 716173 Model 716174

Engine Type

Lubrica on Method

Star ng Method

Neutral Bonded to Ground

Start Switch Type

Run Time at Half Load (Hours)

Wheel Type

Maintenance Kit

AC Rated Output Running Wa s: 3000W AC Maximum Output Motor Star ng Wa s: AC Voltage AC Frequency Rated VAC Amperage Max Rated VAC Amperage Engine Displacement

Engine RPM Recommended Oil Oil Capacity (Gallons)

3300W

120V / 240V

60Hz

25A / 12.5A 27A / 13.5A

208CC

UP170E

3600RPM

0.6L/SAE 10W-30

0.16GAL

6500W

7000W

120V / 240V

60Hz

40A / 27A

40A / 29A

420CC

UP190E

3600RPM

1.1L/SAE 10W-30

0.29GAL

Automa c Voltage Regula on (AVR) Choke Loca on Fuel Shut-Oﬀ Loca on

Recoil and and electric start

Low Oil Shutdown Method

Switch Loca on Fuel Gauge Fuel Tank Capacity (Gallons)

Run Time at Full Load (Hours) Handle Style

Warranty Noise Ra ng Dimensions (L" x W" x H") Weight (lbs.) Spark Plug Type

2kw

On the Carburetor

Float break

Yes

Key

On the control panel

Yes

4.0GAL 14

Single handle

Rubber wheel

Yes Yes

96dB

24 x17 x18 inch

5.6 lbs 189.6 lbs

F6TC F6TC

5kw

On the Carburetor

Recoil and and electric start

Float break

Yes Key

On the control panel

Yes

6.6GAL 12

Double handles

Rubber wheel

Yes Yes

97dB

28 x21 x23 inch

Page 9

Steps for assembly requirements

Model 716173

3300 Watts

NOTE: The wheels are not intended for overthe-road use. Install wheels as follows. See Figure 1-1.

1. Slide axle pin (B) through the wheel (A), wheel bracket on frame. Insert cotter pin (C). Install frame foot as shown in Figure 1-1.

1. Place frame foot assembly (D) under frame. Secure with bolts (E) and nut (F).

1-1

Model 716174

7000 Watts

NOTE: The wheels are not intended for overthe-road use. Install wheels as follows. See Figure 2-1.

1. Slide axle pin (B) through the wheel (A), wheel bracket on frame. Insert cotter pin (C). Install frame foot as shown in Figure 2-1.

2. Place frame foot assembly (D) under frame. Secure with bolts (E) and nut (F).

Install handle as shown in Figure 1-2.

1. Install handle bracket (G) to frame with bolts (H) .

2. Slide bolts (I) through handle bracket (G) and handle (J) (L) . Install nut (K) .

1-2

Install handle as shown in Figure 2-2.

1. Slide bolts (G) through frame and handle (J) . Install nut (H) .

2-1 2-2

Page 10

GENERATOR SET-UP

The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call Global Industrial Customer Service at 1-800-645-2986 or visit www.globalindustrial.com. Failure to perform these steps properly can damage the generator or shorten its lifespan.

Step 1 - ADD OIL

User must add the proper type and amount of oil before operating the generator. Failure to do so could result in engine damage.

Place generator on a level surface. Verify oil fill area is clean. Remove oil fill cap and wipe dipstick clean.

Add recommended engine oil as shown in the below chart.

Thread dipstick into oil filler neck. Oil level is checked with dipstick fully installed.

Remove dipstick and verify oil

level is within safe operating range.

Reinstall oil fill cap/dipstick and hand-tighten.

Page 11

Step 2 - ADD GASOLINE

DANGER: Fuel and vapors are extremely flammable and explosive. Add fuel in a well ventilated

area and keep fire and spark away. Failure to do so could result in death or serious injury. A nearby open flame can lead to explosion even if not directly in contact with gasoline.

DANGER: Do not overfill fuel tank. Leave ½” of head space at the top of the tank to allow for fuel expansion. Overfilling may cause fuel to spill onto the engine causing fire or explos whi

ch could result in death or serious injury.

Use fresh lead-free gasoline with a minimum octane rating of 87. DO NOT mix oil with gasoline. DO NOT use E85. DO NOT modify engine to run on alternate fuels. Allow engine to cool before storage.

The generator must be on a level surface.

Unscrew fuel cap and set aside. Slowly add unleaded gasoline to the fuel tank. Do not fill the fuel tank to the Gasoline will expand and spill over during use even with the fuel cap in place. Reinstall f

WARNING: NEVER use an oil/gasoline mixture. NEVER use old gasoline. Avoid getting dirt or water into the fuel tank. Gasoline can age in the tank and make starting difficult. Never store generator for extended periods of time with fuel in off and drain the fuel from the carburetor.

Step 3 - GROUND THE GENERATOR

WARNING: Failure to properly ground the generator can

Ground the generator by tightening the grounding nut on the front control panel against a

grounding wire. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded This grounding wire should be connected at the other end to a copper, brass, or steelgrounding rod that is driven into the ground.

Wire and grounding rods are not included in generator contents. Grounding codes can vary by location. Contact an authorized e

NOTE: After completing the above preparation, the generator is ready to be started.

uel cap and wipe clean any spilled gasoline with a dry cloth.

the tank or the carburetor. Turn the fuel cock

result in electrocution.

copper wire.

lectrician to check your local codes.

very top.

ion,

Page 12

( 0)

OPERATION

Before starting the generator, make sure you have read and performed the steps in the

“Generator Set-up” section of this manual. If you are unsure about how to perform any of the

steps in this manual, please call 1-800-645-2986 or visit www.globalindustrial.com for customer service.

DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a colorless, odorless, poisonous gas that if not avoided, will result

in death or

serious injury.

or exhaust. Operate at least 20 feet from occupied buildings. Even if you use a

generator correctly, carbon monoxide may leak into a home.

WARNING: This generat

or produces powerful voltage, which can result in electrocution. ALWAYS ground the generator before using it. See the “Ground the Generator” portion of the Generator Preparation section of this manual for details.

WARNING: Generator should only be plu

gged into electrical devices, either directly or with an extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with loc

al electrical laws and codes. Failure to comply can

create a back-feed, which may result in serious injury or death to utility workers.

Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. GFCIs are available in-line with some extension cords. Do not use in rainy or wet conditions. Do not touch bare wires or receptacles (outlets). Do not a

llow children or non-qualified persons to operate.

CAUTION: Disconnect all electrical loads from the generator before attempting to start.

INSTALL THE BATTERY

No. ITEM NAME

1 BATTERY

2 FIXED PLATE

3 NUT (M6)

4 BOLT (M6*16)

5 BATTERY WIRE (RED)

6 BOLT (M5*10)

7 BATTERY WIRE (BLACK)

Page 13

STARTING THE ENGINE

To start the generator, perform the following steps:

Unplug all electrical devices from the generator during ignition. Otherwise it will be difficult for the engine to start. Check that the generator is properly grounded. Check the oil and fuel levels. Turn the fuel valve to the “ON” position. Pull the choke switch out to the “START” position. Make sure the start switch located on the cont Pull on the recoil starter handle slowly until a slight resistance is felt, then pull quickly to start the engine. Return cord gently into the recoil starter. Never allow the cord to snap back. If engine fails to start, repeat step. NOTE: After repeated failed attempts to start the engine, please consult the troubleshooting guide before attempting again. If problems p please call Customer Service at 1-800-645-2986. Once the engine has started, slowly return the choke switch all the way to the “RUN” position. Allow the engine to run for several minutes before attempting to connect any electrical devices. This allows the generator to stabilize its speed and temperature.

To start the generator with electric start, perform the following steps:

Unplug all elect for the engine to start. Check that the generator is properly grounded. Check the oil and fuel levels. Check the battery and make sure the wire is locked on the electrode. Turn t

he fuel valve to the “ON” position. Pull the choke switch out to the “START” position. Turn the start switch which on the control panel to “START” po seconds until the engine starts. If engine fails to start, repeat step. NOTE: After repeated failed attempts to start the engine, please consult the troubleshooting guide before attempting again. If problems persist, please call Customer Service at 1-800-645-2986. Once the engine has started, turn the start switch to the “ON” position. Slowly return the choke switch all the way t Allow the engine to run for several minutes before attempting to connect any electrical devices. This allows the generator to stabilize its speed and temperature.

rical devices from the generator during ignition. Otherwise it will be difficult

rol panel is in “ON” position.

ersist,

sition and hold a few

o the “RUN” position.

CHOKE SWITCH

THE "START" POSITION

CHOKE SWITCH

THE "RUN" POSITION

Page 14

STOPPING THE ENGINE

To stop the generator, perform the following steps:

• Turn off all electrical devices prior to unplugging them from the generator. Unplugging running devices can cause damage to the generator.

• Turn the “ON/OFF” switch to the “OFF” position.

• Turn the fuel valve to the “OFF” (vertical) position.

WARNING: Allow the generator to cool for several minutes before touching areas that become hot during

CAUTION: Allowing gasoline to sit in the fuel tank for long periods of time can make it difficult to start the generator in the future. Never store the generator for extended periods of time with fuel in the fuel tank. Refer to “Generator Storage” Section.

use.

USING THE GENERATOR

WARNING: When this generator is used on a building’s wiring system; the generator must be

installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical Code, NFPA 70. The generator shall be connected to a transfer switch that switches all conductors other than the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode.

For power outages, permanently installed stationary generators are better suited for providing backup power to the home. Even a properly connected portable generator can become overloaded. This may result in overheating or stressing the machine’s components, possibly leading to a generator failure. Before connecting electrical devices, allow the generator to run for a few minutes to stabilize the speed and voltage output.

NOTE: Do not operate, store or transport the unit at an angle greater than

15 degrees.

KNOW GENERATOR LIMITS

Overloading a generator can result in damage to the generator itself and the connected electrical devices. Observe the following to prevent overload:

• Add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generator’s wattage capacity.

• The rated wattage if lights can be taken from the light bulbs. The rated watt appliances and motors can be found on a data label or decal affixed to the device.

• If the appliance, tool or motor does not give wattage, multiply the volts by the ampere rating to determine the wattage, (Volts x Amps = Watts).

• Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors. Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator:

1. Figure the watts needed to start the largest motor.

2. Add to that figure the running watts of all other connected loads.

age of tools,

Page 15

At Each Use

Check engine oil level

Every 25 Hours

Clean Air Filter**

Every 100 Hours or Every Season*

Change Oil ‡

Clean /Gap Spark Plug

Every 200 Hours or Every Season

Replace Air Filter

Replace Spark Plug

Check/Adjust Valve Clearance***

season.

* Change oil every month when operating under heavy load

or in high temperatures.

** Clean more often under dirty or dusty operating

adequately cleaned.

*** Check valve clearance and adjust if necessary after first

50 hours of operation and every 300 hours thereafter.

MAINTENANCE

Follow maintenance schedule intervals, whichever occurs first according to use. NOTE: Adverse conditions will require more frequent service. All required service and adjustments should be performed each season as detailed in the following chart:

‡ Change Oil after first 30 hours of operation, then every

conditions. Replace air filter parts if they cannot be

PREVENTIVE MAINTENANCE

Dirt or debris can cause improper operation and equipment damage. Clean generator daily or before each use. Keep area around and behind muffler free from combustible debris. Inspect all cooling air openings on generator.

Use a damp cloth to wipe exterior surfaces clean. Use a soft bristle brush to loosen caked on dirt, oil, etc. Use a vacuum to pick up loose dirt and debris.

ressure air (not to exceed 25 PSI) may be used to blow away di

Low p slots and openings on generator to ensure they are clean and unobstructed.

NOTE: DO NOT use a garden hose to clean generator. Water can enter the engine’s fuel system and cause problems. If water enters the generator through the cooling air slots, some water will be retained in voids and crevices of rotor and stator winding insulation. Water and dirt buildup on generator internal windings will decrease insulatio

n resistance of windings.

WARNING: Do not insert any object through the air cooling slots. Generator can start at any time and could result in death, serious injury and unit damage.

WARNING: Disconnect spark plug wires when working on unit to avoid accidental start-up. Failure to do so could result in death or serious injury.

rt. Inspect cooling air

Page 16

SERVICING AIR FILTER

The engine will not run properly and may cause damages if operating with a dirty air filter. Service air filters more frequently in dirty or dusty conditions.

Turn knob and remove air filter cover. Wash in soapy water. Squeeze filter dry in clean cloth. DO NOT twist. Clean air filter cover before reinstalling it.

Model 716173 Model 716174

3300 Watts 7000 Watts

SERVICING SPARK PLUG

Replace spark plug if electrodes are pitted, burned or porcelain is cracked. Use recommended replacement plugs only. Spark plug type: F6TC

Clean area around spark plug. Remove and inspect spark plug. Inspect electrode gap with wire feeler gauge and reset spark plug gap to 0.028 – 0.031 in (0.70 – 0.80 mm). Install spark plug finger tight and tighten an additional 3/8 to 1/2 turn usin wrench.

g spark plug

SPARK PLUG

Page 17

Muﬄer spark arrestor

INSPECT MUFFLER SPARK ARRESTOR

Inspect muffler for cracks, corrosion or other damage. Remove spark arrestor, if equipped, inspect for damage or carbon blockage. Replace parts as required.

Loosen spark arrestor screen clamp and remove screw. Inspect screen and replace if torn, perforated or otherwise damaged. If screen is not damaged, clean with commercial solvent. Replace spark arrestor cone and screen.

Secure with clamp and screw.

Engine Oil Draining

Turn and then take out the dipstick. Turn off the drain plug, and empty the machine oil in the crankshaft. Screw on the drain plug and the dipstick.

Page 18

STORAGE

DANGER: Fuel and vapors are extremely flammable and explosive. Store fuel in a well

ventilated area. Keep away from any sparks and fire. Failure to do so will result in death or serious injury.

WARNING: Verify machine has properly cooled before installing cover and storing. Hot surfaces could result in fire.

It is recommended to start and run the generator for 30 minutes, every 30 d possible, refer to the following list to prepa

DO NOT place storage covers on a hot generator. Allow unit to cool to room temperature before storing. DO NOT store fuel from one season to another unless properly treated. Replace fuel container if rust is present. Rust in fuel will cause fuel system problems. Cover unit with a suitable protective moisture-resistan Store unit in a clean and dry area. Always store generator and fuel away from heat and ignition sources.

PREPARE FUEL SYSTEM FOR STORAGE

Fuel stored over 30 days can go bad and damage fuel system components. Keep fuel fresh or use a fuel stabilizer. If a fuel stabilizer is added, prepare and run engine for long term storage: Run engine for 10-15 minutes to circulate stabilizer throughou prepared fuel can be stored up to 24 months.

NOTE: If fuel has not been treated with fuel stabilizer, it must be drained into container. Check with your local authority for fuel storage.

WARNING: Vision Loss. Eye protection is required to avoid spray from spark plug hole when cranking engine. Failure to do so could result in vision loss.

re unit for storage:

t cover.

t fuel system. Adequately

ays. If this is not

Page 19

TROUBLESHOOTING

Engine will not start

Start switch is set to "off"

Set start switch to "on"

Fuel valve is turned to "closed"

Turn fuel valve to "open"

Engine is out of gasoline

Add gasoline

Engine is filled with contaminated/old gasoline

Drain and add new gasoline to the engine Spark plug is dirty

Clean spark plug

Spark plug boot is cracked

Replace spark plug

Spark plug is broken

Replace spark plug

Oil is low

Fill oil to the proper level

Engine will not start

Spark plugs not sparking

Verify that you have spark. Pull spark plug cap off

Engine will not start

Carburetor is gummed-up

If the generator has been sitting for a long time, it is

Engine will not start

Gas is not getting to carburetor

Make sure gas is getting to the carburetor. Remove

Engine will not start

Two wires on the back of the switch

disconnected

Make sure two wires on the back of the switch are

Engine runs but there is

Reset button is "off."

Push reset button to "on."

Bad connecting wires/cables

Try a different extension cord.

Bad electrical device connected to generator

Disconnect device, try connecting another device

Generator is overloaded.

Reduce draw on generator to within this generator's

Make sure that after it is started, move the Choke to

Generator runs but does

Short in one of the connected devices

Disconnect any faulty or short-circuited

Air filter is dirty

Clean or replace air filter.

Symptom Cause Solution

Choke is set to "Run"

Set the choke to "Start"

spark plug. Take spark plug out using spark plug wrench. Put spark plug back into boot and hold it onto bare metal. Make sure the on/off switch is in the ON position. Pull the starter and you should see a spark.

possible that it is gummed up. Remove air box cover, then remove the air filter. Remove the two 10mm nuts that hold the carburetor. Lift up on the throttle linkage on the top of the carburetor. It should pop off. Pull the fuel line off. The carburetor will slide off. Turn the carburetor upside down and remove the 10mm bolt on the bottom of the bowl. Remove the pin that holds the float on. Pull the float up. Inspect the float needle, and make sure the orifice is not gummed up. Remove the rubber gasket, then Use carb float needle or any rubber.

cleaner. Do not spray carb cleaner on the

clean the orifice if it is dirty.

may be

no electrical output

Generator starts but won’t stay running

not support all connected electrical devices.

Choke is in “Closed/Choke” position, or gas is empty

the carburetor and turn the drain screw counter clockwise. Don’t remove completely.

connected.

rated wattage by reducing number of connected electrical devices.

the “Open/Run” position. Make sure at least one inch of gas is in the tank.

electrical loads.

Page 20