GL McGAVIN ModieLamp User Manual

- Low input impedance
- Phase sequence testing
- Dangerous voltage alarm
- 4.5-digit 6000 count LCD resolution
- Peak voltage capture mode
- Hold voltage reading mode
- High accuracy true RMS readings
ModieLamp
Digital lamp and phase
Sequence meter
CAUTION
:
Ensure only Phase to Neutral connection
PENDING
PENDING
GL McGavin ModieLamp Manual
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SAFETY INFORMATION
• Ensure that user is competent, qualied and authorised to carry
out the required work.
• Avoid working alone.
• Do not use the ModieLamp in wet conditions, or around explosive
gas or vapour.
• Use the ModieLamp only as specied in this manual.
• When using test leads or probes keep your ngers behind the
nger guards.
• Only use leads and probes supplied with the unit.
• Use extreme caution when working around bare conductors or
busbars. Contact with conductors can result in both electric shock and possible electrocution.
• Use caution with voltages above 30VAC RMS. This voltage poses a
shock hazard.
• Comply with local and national safety requirements when working
in hazardous locations.
• Use only the replacement fuse specied or the protection may be
impaired.
• Always check ModieLamp prior to use.
Safety Information
To ensure safe operation and service of the ModieLamp, please follow these instructions. Failure to observe warnings can result in severe injury or death.
THE MANUFACTURER DISCLAIMS ALL LIABILITY FOR LOSS
OR DAMAGE SUFFERED AS A RESULT OF: (A) USE OF THIS UNIT BY UNTRAINED PERSONNEL. (B) UNAUTHORISED ALTERATION OF THIS UNIT. (C) USE OF THIS UNIT OTHER THAN SPECIFIED IN DOCUMENTATION.
GL McGavin ModieLamp Manual
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Description
The ModieLamp comprises of three sections:
A test lamp set.
A specially designed digital voltmeter (DVM), and
A phase sequence indicator.
Features:
Low input impedance DVM providing immunity to 'phantom' voltages.
Phase sequence testing.
Dangerous voltage alarm, (inception voltage and alarm mark/space ratio can
be factory adjusted to meet customer requirements).
4.5-digit 6000 count LCD resolution.
Advanced electronic chip-set providing high accuracy true RMS readings.
Peak voltage capture mode.
Hold voltage reading mode.
Immune to DC voltage components.
Multiple lead and probe combinations available. Can be further tailored to
meet customer requirements.
LCD back-light option.
Intended Use:
Modielamp’s intended use is as a set of test lamps for low voltage neutral
and phase identication (polarity testing) on three phase (3ø) and single phase (1ø) systems, overhead lines and underground cables, and for general electrical installation testing and fault-nding.
The digital voltmeter (DVM) can test voltage from 0.0VAC to 600.0VAC true
RMS.
Phase sequence on 415VAC 3ø systems can be identied by connecting a
fused third lead (provided) to the unit.
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Part identification
Fixed Probe (Options) Flat Spike or Round point
Charging Kit (option)
240VAC to USB 5VDC
12VDC to 5VDC
USB Lead 700mm Long
Lamp cover
Warning : Do not open Fuse Cap with power on and leads connected. Disconnect unit before removing cap.
LCD
Display
(Option) Peg clip CAT IV 300V
Flying probes (Fused) Variable tip congurations
Phase connection Lead 4mm Banana plug with Alligator Clip CAT IV 300
Inline Fuse holder
Lamp cover
Incandescent
Lamp 25W
Phase Sequence
Indicators
Incandescent
Lamp 25W
Fuse :500mA 500VAC HRC Very Fast Acting Ceramic fuse (50kA@AC 500vAC) SIBA 7012540-0.5
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1. Activate the DVM by depressing the POWER ON button. Allow 6 seconds for
unit to self test and calibrate. The unit is ready for testing when the 0.0V reading is displayed.
2. LOW BATT indicates a battery voltage of less than 2.048VDC. If this is
displayed, the ModieLamp must be recharged using the charger provided, or via a computer or vehicle USB port.
3. Place the ModieLamp test probes on to the test points.
4. The voltage between the test points will be displayed on the LCD.
5. To enable the test voltage to be temporarily held and displayed following
removal of the test probes from the test point, press HOLD. Pressing HOLD again returns the unit to its normal metering mode.
6. To enable the peak value of voltage to be captured, press PEAK HOLD. The
maximum value will be constantly displayed and only updated if a higher value occurs. To deactivate this feature, press PEAK HOLD again.
7. DVM auto switch off occurs after 5 minutes (factory set to user
requirements)
8. Backlight:
Evaluation model: Backlight automatically switches on when unit
powers up.
Production model: Backlight will be automatically activated when
ambient light falls below a factory set level via a light sensitive sensor adjacent to the display. Backlighting can be activated if required during high ambient lighting levels by covering the light sensitive sensor opening with a nger or thumb.
Digital voltmeter operation
Light Sensor
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GENERAL OPERATING INSTRUCTIONS
Important Note:
Ensure only appropriately trained and qualied personnel use the ModieLamp.
Standard Test-Lamp Usage:
The ModieLamp can be used as a standard set of test-lamps with 480VAC, 415VAC, 240VAC and Load-Glow being readily identiable from the brightness of the incandescent lamps.
480VAC: Full Glow ++ (Rare but occasionally still found in Australia)
415VAC: Full Glow (Phase - Phase)
240VAC: Half Glow (Phase - Neutral/Earth)
Load Glow: Ruby Red (Usually apparent when testing across a service
fuse holder with the fuse removed). The supply feeds any connected load (including the electricity meter voltage coil) via the test lamps. The level of glow depends on the impedance of the load. The lower the impedance, the brighter the glow.
General Instructions:
1. Always check the ModieLamp before use. a. Check leads for any damage to the cables, probes and inline fuse-holder. b. Check for rm connections between probes, inline fuse-holders and end-
plugs
c. Check for clean and corrosion free test probes. d. Make sure there are no dangerous cracks or chips.
2. Check the ModieLamp using the Modieprove proving unit.
ModieProve
a. If the ModieProve needs to be tested, there is provided a dummy test
load that can be plugged into the test-points to indicate that the ModieProve is serviceable.
b. Connect the ModieLamp probes to the ModieProve terminal sockets. c. If the ModieLamp is serviceable, an LED and a sounder will activate. If
the ModieProve does not activate then the ModieLamp is faulty. It should be tagged unserviceable and the appropriate authority informed for repair and replacement.
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POLARITY TESTING (GENERAL)
3. The test item connection points should be clean and free from corrosion to
ensure a good contact between the test probe and the test connection point.
4. Use the ModieLamp probes to make contact at the test points.
5. Should the ModieLamp fail to indicate the presence of voltage, it is essential
to test the ModieLamp with the Modieprove proving unit immediately. If the Modielamp proves serviceable, proceed to next step, otherwise it should be tagged unserviceable and the appropriate authority informed for repair and replacement.
6. If upon re-connection to the testing point the unit still does not indicate,
then the test points tested can be considered de-energised.
3ø and 1ø polarity testing can be readily carried out using the ModieLamp. Most utility companies have their own preferred method of performing the test depending on location of test and the testing conditions. In lieu of a preferred company work method, the following procedure can be adopted to carry out a basic polarity test at a consumer mains switchboard.
Polarity Test of Mains at a Consumer Switchboard:
1. Turn OFF the main switch/s and any circuit breakers or remove all fuse
carriers.
2. Conrm that bonding conductor to a service support is not connected and
that main neutral is still disconnected from MEN link.
3. Connect supply.
4. Test between the main neutral conductor and the line terminal/s of the main
switch/s. On a multiphase installation, between phases.
a. On a single phase installation the test lamps should light up showing
half-glow, proving that the test lamps are in order and that the required supply is available.
b. On a three phase installation the test lamps should light up showing full
glow between any two phases and half glow between any phase and neutral.
5. Test between the main neutral conductor and an independent earth
electrode. The test lamps should not light.
6. Test between an independent earth electrode and the line terminal/s of
main switch/s. The test lamps should light.
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NOTE: Failure of the test lamps to light during this test indicates that the resistance between the independent electrode and the general mass of earth is too high. If this is the case (and a better earth cannot be established), disconnect the ModieLamp from the testing points, unscrew and remove one of the lamps from the lamp socket, and re-attach the ModieLamp to the test points. The digital voltmeter (DVM) will now measure the Line to Earth voltage. This should be equal to the nominal Phase-Neutral voltage.
7. Test between the main neutral conductor and both line and load side of all
circuit protective devices. The test lamps should not light, proving there is no supply at the circuit protective devices with the main switch/s in the "OFF" position.
8. Replace the main neutral conductor and main earthing conductor into the
neutral link.
9. Turn the main switch ON.
NOTE: A similar polarity test sequence is required for sub-mains.
NOTE: Replacement of the main earth and neutral into the neutral link at this time is to minimise the possibility of a potential rise on the earthing system during tests and causing others on site to receive a shock.
10. Test between the main neutral conductor and the line side of all circuit
protective devices (CPD's) – proves supply at CPD's (half glow).
11. Test between the phases of circuit protective devices (line side) on a
multiphase installation (full glow).
12. Test between the main neutral conductor and the load side of any circuit
breakers. Test lamps should not light proving the CBs turn off (no-glow).
13. Turn on all CBs and test the load side of all CBs. Lamps should light proving
CBs turn on (half glow).
14. Reinstate any service bonding conductor that was removed.
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1. Connect the ModieLamp to any 2 phases. Ensure that both the green and
orange phase rotation indicator neon lamps light up.
2. Connect lead provided to 4mm socket labelled L2. Connect all 3 connections
in the appropriate sequence, e.g.. L1 to Aø (Red phase)ø, L2 to Bø (White phase), L3 to Cø (Blue phase).
A Green indication shows normal (correct) phase sequence.
An Orange indication shows reversed (incorrect) phase sequence
Using the ModieLamp for Continuity Testing:
If a purpose built continuity tester is not readily available, the ModieLamp together with the ModieProve can be used together as a Continuity Tester by connecting them in series as shown. If continuity is established, the ModieProve LED and audible alarm will activate.
MODIEPROVE
MODIELAMP
DE-ENERGISED
CIRCUIT UNDER TEST
Phase sequence testing
Continuity testing
NORMAL (CORRECT) PHASE SEQUENCE
L1-L2-L3
REVERSED (INCORRECT) PHASE SEQUENCE
L1-L3-L2
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USER MAINTENANCE
The only user maintenance permitted by the manufacturer is cleaning the ModieLamp outer shell and the replacement of the fuse and lamps with the recommended types.
Any other maintenance performed will invalidate the warranty.
Lamp Replacement:
Lamp type: 25W 240VAC E14 Edison screw
1. Using a small at blade screw driver undo
locking screw (keep safe).
2. Unscrew lamp cover anti-clockwise.
3. Unscrew lamp.
4. Replace lamp.
5. Replace light cover Match screw hole
positions.
6. Replace screw.
Fuse Replacement
Fuse type: SIBA7012540-0.5, 6.3x32 Very Quick-Acting 500VAC, 500mA or similar.
Flying probe Probe:
1. Unscrew handle anticlockwise.
2. Remove fuse.
3. Replace with new fuse.
4. Screw handle back together
rmly.
CAUTION :
Disconnect all Cables from any source before removing lamp cover.
If lamp is broken use caution when removing lamp base.
CAUTION :
Disconnect all Cables from any source before unscrewing cover.
Do not replace with incorrect fuse type. Always contact the
manufacturer if in doubt.
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Inline Fuse carrier:
1. Using at blade screw driver undo locking screw (keep safe).
2. Unscrew two halves.
3. Remove fuse from
holding clips.
4. Place new fuse in
fuse clips.
5. Screw back together
6. Replace locking
screw.
Charging Unit
1. When the LCD display indicated LOW BATT, the unit has approximately 30
minutes battery life remaining. Recharge is recommended.
2. To charge Battery.
1. Remove sealing plug from charge socket.
2. Plug USB mini plug into charge socket.
3. Attach USB plug to any USB 5VDC 500mA supply.
USB port on computer (Laptop).
240VAC to 5VDC power adaptor (optional).
12VDC to 5VDC car adaptor (optional).
4. A RED charge light will indicate unit is charging (unit will automatically
turn off).
3. When ModieLamp fully charged, the RED charge light will turn off.
4. Remove lead and replace sealing plug.
Cleaning:
Clean unit with damp cloth. May use house hold surface spray on cloth,(do not direct spray).
Do not Submerge in any liquid.
GL McGavin ModieLamp Manual
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supPlement
Instructions for using the ModieLamp
referencing AS4741: 2010
SECTION 4 TESTING PROCEDURES
PART 4.2 ACCEPTABLE NEUTRAL VOLTAGE CRITERIA
ModieLamp can be used to measure the voltage between the Neutral conductor and an independent Earth, following removal of the customer multiple earthed neutral (MEN) link. The acceptance criterion according to this Australian Standard stipulates Neutral voltage levels of 6V, 15V and 32V in Sect: 4.2. The ModieLamp resolution and accuracy for these voltage measurements are as quoted.
PART 4.3 POLARITY TEST
Can be performed as shown in Figure A1 of the standard .
Note: If the authority or user has a concern regarding the livening up of an installation's earthing system as a result of the low internal impedance of the test lamps combined with high earth resistance, the user may remove one lamp from the ModieLamp and use it as a digital voltmeter. The procedure is then identical, except instead of half-glow and no-glow, the user will be looking for a nominal 240VAC (or 230VAC) and 0VAC.
PART 4.4 NEUTRAL INTEGRITY TEST
1. Neutral Integrity Test Procedure according to AS4741 APPENDIX B: B2
VOLTAGE METHOD:
a. Remove customer MEN link b. Connect a suitable test load to the supply between Phase and Neutral
conductors.
c. Measure the Neutral Conductor Voltage with respect to an Independent
Earth conductor. Note this value. Assess its value with respect to the voltage level criteria given in AS4741 Sect: 4.2. (*IMPORTANT NOTE: In high resistivity soils such as sand or gravel, or in rocky areas, the user should remove one lamp in order to facilitate a high input impedance digital voltmeter reading.)
d. On completion of test, replace the MEN link securely. e. Leave work area tidy and safe.
2. Neutral Integrity Test Procedure according to AS4741 APPENDIX B: B3 LOOP
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Chart 1: Neutral and Loop Impedance Values
Instructions: Find value of measured Neutral-Earth Voltage on horizontal scale of chart. Find the Neutral Impedance Zn on the left vertical axis. The Loop Impedance can be found on the right vertical axis under the conditions stated.
* Only valid if Zp=Zn
where:
Zp=Phase Line Impedance
and
Zn=Return Path Impedance
IMPEDANCE METHOD:
Using a ModieLoad unit (available together with, or as a separate item to, the ModieLamp) as a suitable test load between incoming Phase and Neutral conductors following the methodology as for (1) above, the user can obtain an accurate measure of Neutral Impedance by using Chart 1 or Table 1. Loop Impedance can be obtained under the conditions stated.
Vn [Volts] Zn [Ohms] Zloop*[Ohms]
0 0.00 0.00
1 0.10 0.20
2 0.20 0.41
3 0.31 0.61
4 0.41 0.82
5 0.51 1.02
6 0.61 1.22
7 0.71 1.43
8 0.82 1.63
9 0.92 1.84
10 1.02 2.04
1 1.12 2.24
12 1.22 2.45
13 1.33 2.65
14 1.43 2.86
15 1.53 3.06
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TECHNICAL SPECIFICATIONS
Test voltage range: 0.0VAC - 600.0VAC @ 50Hz
Input impedance: 600Ω nominal (Lamps OFF), 7kΩ nominal
(Lamps ON), 640kΩ (Lamp/s removed)
Resolution: 4.5 digits (6000 count)
Accuracy: +/- (1% +1) Least Signicant Digit
Crest factor (CF) error: <0.5% for 1<CF<10
Auto switch off range: Factory set 3min to 30min (user Dened)
Audible alarm inception voltage: (Can be tailored to meet customer requirements)
Factory Set at 32VAC
Audible alarm mark-space ratio: 80db @ 10cm (1sec ON 5sec OFF)
Data conversion rate: 5Hz
LCD update rate: 2.5Hz
Current at 240VAC: 70 mA (100mA @ 415)
Phase sequence indication parameters: 415VAC @50Hz
Lamps: 2 x 25W 240VAC E14 Edison screw
Operating temperature range: 0ºC - 70ºC
Designed to (environmental conditions):
AS61010 -1 2003 (Awaiting Approval)
IP rating: IP56 (awaiting approval)
Certied safety rating: AS61010 CAT IV 300V (awaiting approval)
PART 4.5 PHASE ROTATION TEST
Phase sequence should be recorded prior to disconnection. Re-connection should be in accordance with the previously recorded direction of phase rotation.
Modielamp kit a
1 * Modielamp (Any Model) 1* ModieProve (Lamp Tester)
1 * Prove test
1 * Recharge Kit
USB lead (700mm Long)
240VAC to USB 5VDC Adaptor
12DC to USB 5VDC Car Adaptor
1 * ABS Hard case foam lled
Testing Awaiting approval for AS61010-1 2003, AS/NZS 60529 &
AS/NZS 61000-6-3 from Austest Lab Reference Number GLM130731
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Equipment maintenance
This product has been manufactured in Australia by:
Please contact the manufacturers for all repairs, calibrations, spare parts and technical advice.
Do not replace with incorrect fuse type. Consult manufacturers if in doubt.
Fuse type(user replaceable):
SIBA7012540-0.5, 6.3x32 Very Quick-acting 500V, 500mA or similar.
GL McGAVIN PTY. LTD.
ABN 73 383 170 955
MANUFACTURERS OF ELECTRICAL TESTING
AND MEASUREMENT
Delivery Address:­ 43-45 Orlando Road Lambton NSW 2299 Australia
Postal Address:­ P.O. Box 83 Lambton NSW 2299 Australia
Phone: 02 4952 6304 Phone Int: +61 2 4952 6304 Fax: 02 4956 1054 Fax Int: +61 2 4956 1054 Email: sales@dn.eng.com.au Web: www.glmcgavin.com.au
CAUTION : Do not open Fuse Cap with power on and leads connected. Deactivate Unit as per procedure before removing cap.
Cleaning:
Clean Unit With damp Cloth. May use House hold surface spray on Cloth,(do not direct spray).
Do not Submerge in any liquid.
Australian Made
ModieLamp Manual version 4 20130814 © Copyright 2013 GL McGavin Pty. Ltd.
Delivery Address:-
43-45 Orlando Road Lambton NSW 2299 Australia
Postal Address:-
P.O. Box 83 Lambton NSW 2299 Australia
Phone: 02 4952 6304 Phone Int: +61 2 4952 6304 Fax: 02 4956 1054 Fax Int: +61 2 4956 1054 Email: sales@dn.eng.com.au Web: www.glmcgavin.com.au
GL Mcgavin pty. Ltd.
ABN 73 383 170 955
Quality ISO 9001
QEC29835
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