Glen Dimplex Combi 24, Combi 30, Combi 38 User Operating Instructions Manual

© Dimplex Boilers 2008
Combi 24 Combi 30 Combi 38
Combination Condensing Boilers
User’s Operating Instructions
These instructions should be left with the user
CONTENTS
SECTION DESCRIPTION PAGE
1.0 Using the Boiler 3
2.0 Problem Solving 5
3.0 Safety 6
4.0 Error Codes 7
5.0 Additional Information 8
Natural Gas
Dimplex Combi 38 - Gas Council Appliance No:
47 149 01
Dimplex Combi 30 - Gas Council Appliance No:
47 149 02
Dimplex Combi 24 - Gas Council Appliance No:
47 149 03
2
© Dimplex Boilers 2008
GAS COUNCIL NUMBERS
Co m
f or t
+
1
13
2
1
4
3
1
5
4
1
6
5
1
7
6
1
8
7
1
9
8
2
0
9
2 1
1
0
2 2
1
1
2 3
1
2
24
0
1
0
1
2
b a r
3
4
Control Panel
Fig. 1
Read these instructions carefully before trying to operate the appliance.
4.0 ERROR CODES
7
The boiler is in an ERROR state when there is an error code flashing on the back lit display.
CH =
Central Heating DHW = Domestic Hot Water BCC = Boiler Chip Card
Press and release the RESET
button, the control tries to initiate a restart if possible
ERROR CODE DESCRIPTION REASON ACTION RESET P
OSSIBLE
1 Overheated CH Water temperature •Check no air is in heat exchanger/CH system
4 No flame No flame signal on ignition •Check detection electrode/lead – electrode may require cleaning
5 Flame loss Loss of flame signal •Check detection electrode/lead
6 Temporarily Water temperature •Check overheat thermostat
7 Overheated appliance Flue over temperature •Check no air in heat exchanger
11 Flame simulation Flame detected when •Check detection electrode/lead electrode may require cleaning
41 Water flow failure/ Low water pressure •Check CH flow circulation
42 Water flow failure/ Low water pressure •Check no air in heat exchanger
1.0 USING THE BOILER
© Dimplex Boilers 2008
3
1.2 SYSTEM PRESSURE GAUGE
The normal operating water pressure is shown when the needle is in the GREEN section of the gauge between 1 and 2 bar.
If the pressure drops too low the system will need topping up via the filling loop.
If the pressure exceeds 3 bar the pressure relief valve will operate and a fault may be indicated. Contact your installer (see section 1.9).
1.1 CONTROL PANEL
0
1
2
bar
3
4
Red
Red
Green
Clock - Arrow indicates current time
Tabs in - OFF Period
Tabs out - ON Period
Clock Override Switch 1 - On Continuously
Mid-Position - Timer Central Heating
0 - Off - No Central Heating
1.4 CH - CENTRAL HEATING TEMPERATURE CONTROL
Switch shown in the OFF position.
Turn the knob clockwise to increase the temperature of the central heating.
min = 30° max = 80°
1.5 DHW - DOMESTIC HOT WATER TEMPERATURE CONTROL
Switch shown in the OFF position.
Turn the knob clockwise to increase the temperature of the domestic hot water.
min =
35
°
max = 60°
1.3 CENTRAL HEATING TIME CLOCK
Comfort +
Min
Max
Min
Max
1
13
2
14
3
15
4
16
5
17
6
18
7
19
8
20
9
21
10
22
1
1
23
12
24
0
1
Tabs
Current Time Arrow
Clock Override Switch
Comfort +
1
13
2
14
3
15
4
16
5
17
6
1
8
7
19
8
20
9
21
10
22
11
23
12
24
0
1
0
1
2
bar
3
4
System Pressure Gauge Central Heating
Time Clock
Central Heating
Temperature Control
Display and Indicator
Lights
Domestic Hot
Water
Temperature Control
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
1.0 USING THE BOILER
4
© Dimplex Boilers 2008
1.6 COMFORT MODE
In Comfort mode the boiler monitors your hot water usage for 24hrs to predict the following days hot water needs and preheat itself.
In economy mode this option is not active.
When the indicator is lit it shows that the boiler is in comfort mode.
To select economy mode turn the domestic hot water temperature control briefly to the comfort position and back again and the light will switch off. The boiler is now in economy mode. Repeat the action to switch back to comfort mode.
If you adjust the central heating temperature (set point), the display will light and show the temperature you have set. After 10 seconds the display will revert to showing the current boiler central heating temperature and the backlight will switch off after a further 10 seconds.
1.7 CH CENTRAL HEATING
If you adjust the domestic hot water (set point), the display will light and show the temperature you have set. After 10 seconds the display will revert to showing the current boiler operating temperature and the backlight will switch off after a further 10 seconds.
1.8 DHW DOMESTIC HOT WATER
45
Comfort +
Reset Button
Central Heating
indicator light
Domestic Hot Water
Indicator Light
This dot flashes to
indicate set point
Decrease
Increase
Min
Max
Display - Set point turns off after 10 seconds,
backlight turns off after 20 seconds
Burner on indicator
Comfort mode indicator.
This is lit when the boiler
is in comfort mode
Decrease
Increase
Min
Max
1.9 RE-PRESSURISING THE SYSTEM
To re-pressurise the system, locate the filling loop and connect to the two valves. Open one valve completely then carefully open the other valve until the pressure gauge shows 1.5 bar (halfway round the green section of the dial). Shut both valves and disconnect the filling loop.
0
1
2
bar
3
4
Red
Filling Loop
Red
Valve
NOTE:
Disconnect filling
loop after re-pressurising
Green
Fig. 7
Fig. 7
Fig. 8
Fig. 9
2.0 PROBLEM SOLVING
2.1 STEP BY STEP GUIDE
5
Fig. 10
Yes
No
No
No
No
No
Yes
Yes
Yes
Yes
Note:
If the boiler requires resetting frequently contact your installer or service engineer. If the Reset button is pressed for more than 3 seconds then the screen will display ‘sequence indication’ mode. Press the button for less than 3 seconds to cancel.
2.0 PROBLEM SOLVING
2.1 STEP BY STEP GUIDE
© Dimplex Boilers 2008
5
Boiler Not Working
Check that the gas
supply is turned on.
Are other gas appliances
working?
Is the central heating
pressure between 1 +2
bar (needle in the green)?
Is the timer on?
Are external controls
(thermostat) calling for
heat?
Is the central
heating light on?
Is the display flashing
with an error code?
Consult Error Codes
Reset boiler
Fig. 10
Yes
No
No
No
No
No
Yes
Yes
Yes
Yes
Consult gas supplier
Top up the system pressure See section 1.9
Set timer to on Ensure room thermostat is set to max See section 1.3
Note:
If the boiler requires resetting frequently contact your installer or service engineer. If the Reset button is pressed for more than 3 seconds then the screen will display ‘sequence indication’ mode. Press the button for less than 3 seconds to cancel.
Check external controls are calling for heat. Check the electrical supply to the boiler is switched on
Consult your installer/Service engineer
3.0 SAFETY
3.1 GENERAL SAFETY
6
© Dimplex Boilers 2008
It is the law that all gas appliances are installed by a competent person in accordance with the above regulations. Failure to install appliances correctly could lead to prosecution. It is in your own interest, and that of safety, to ensure that the law is complied with. If the appliance is damaged, turn off the appliance and consult a CORGI registered engineer. If it is known or suspected that a fault exists on the appliance it
MUST NOT
be used until the fault has been rectified by a
competent person.
DO NOT interfere with any sealed components and use the appliance only in accordance wi
t
th these instructions.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack experience and knowledge, unless they have been given supervision or instructions concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
3.2 CURRENT GAS SAFETY (INSTALLATION & USE) REGULATIONS
This appliance must be earthed.
Supply: 230V - 50Hz fused at 3A. The method of connection to the mains supply must facilitate complete isolation of the appliance. Either a 3A fused three pin plug and unswitched shuttered socket outlet, or a 3A fused double pole switch having a 3mm contact separation in both poles, serving only the boiler (and its external controls), may be used.
3.3 ELECTRICAL SUPPLY
1. A flat vertical area is required for the installation of the boiler.
2. Where an open flued (B23) system is used then an air vent must be provided in the same room or internal space of the flue duct air inlet, with a minimum free area of:
Dimplex 24 = 88cm
2
Dimplex 30 = 121.5cm
2
Dimplex 38 = 159cm
2
3. These dimensions include the necessary clearance around the boiler for case removal, spanner access and air movement. Additional clearances may be required for the passage of pipes around local obstructions such as joists running parallel to the front face of the boiler.
4. When installed in a cupboard or compartment it is not permissible to store other objects in the cupboard. Additionally no flammable objects/items must be allowed to come into contact with the boiler.
5. The boiler does not require additional ventilation when it is installed in a cupboard or compartment. The exception to this is where an open flue system has been installed - See note
3.4.2.
Clearances
Clearances
3.4 CLEARANCES AND VENTILATION
5mm Min
446mm
5mm Min
796mm
200mm
200mm
285mm Wall
450mm Min
For Servicing
Purposes
5mm Min In Operation
Fig. 11
1.0 USING THE BOILER
3
1.2 SYSTEM PRESSURE GAUGE
The normal operating water pressure is shown when the needle is in the GREEN section of the gauge between 1 and 2 bar.
If the pressure drops too low the system will need topping up via the filling loop.
If the pressure exceeds 3 bar the pressure relief valve will operate and a fault may be indicated. Contact your installer (see section 1.9).
1.1 CONTROL PANEL
0
1
2
bar
3
4
Clock - Arrow indicates current time
Tabs in - OFF Period
Tabs out - ON Period
Clock Override Switch 1 - On Continuously
1.4 CH - CENTRAL HEATING TEMPERATURE CONTROL
Switch shown in the OFF position.
Turn the knob clockwise to increase the temperature of the central heating.
min = 30° max = 80°
1.5 DHW - DOMESTIC HOT WATER TEMPERATURE CONTROL
Switch shown in the OFF position.
Turn the knob clockwise to increase the temperature of the domestic hot water.
min =
35
max = 60°
1.3 CENTRAL HEATING TIME CLOCK
Comfort +
1
13
2
14
3
15
4
16
5
17
6
18
7
19
8
20
9
21
10
22
1
1
23
12
24
0
1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
4.0 ERROR CODES
© Dimplex Boilers 2008
7
The boiler is in an ERROR state when there is an error code flashing on the back lit display.
CH =
C
Central Heating DHW = Domestic Hot Water BCC = Boiler Chip Card
Press and release the RESET
b
button, the control tries to initiate a restart if possible
ERROR CODE DESCRIPTION REASON ACTION RESET P
O
OSSIBLE
1 Overheated CH Water temperature •Check no air is in heat exchanger/CH system
appliance greater than 105°C •Check plate heat exchanger for blockages Y
•Check CH thermistor
•Check system bypass is functional
4 No flame No flame signal on ignition •Check detection electrode/lead – electrode may require cleaning
•Check spark gap
•Check gas supply & pressure Y
•Check flue system is connected properly
•Check condensate trap not blocked
•Check gas valve and/or lead
5 Flame loss Loss of flame signal •Check detection electrode/lead
during operation •Check gas valve mains lead
6 Temporarily Water temperature •Check overheat thermostat
overheated appliance greater than 95°C •Check no air is in heat exchanger/CH system
•CH system and hot water plate heat exchanger blockage Auto Re-start after 1 minute
•Check CH thermistor
•Check system bypass is functional
7 Overheated appliance Flue over temperature •Check no air in heat exchanger
> 92°C •Check flue thermistor
•Check flue system Y
•Check pump
•Check PCB/X8 connector
11 Flame simulation Flame detected when •Check detection electrode/lead electrode may require cleaning
gas valve closed •Check gas valve operation.
41 Water flow failure/ Low water pressure •Check CH flow circulation
Flame for a short Reversed sensors •Check water pressure(> 0.5 bar) period only •Check pump/lead Y
•Check expansion vessel
•Check flow and return sensors connected correct way around
42 Water flow failure/ Low water pressure •Check no air in heat exchanger
Flame for a short No flow •Check CH flow circulation period only Dry run protection •Check water pressure(> 0.5 bar) Y
•Check pump/lead
•Check expansion vessel
Y
Y
Combi 24 Combi 30 Combi 38
Combination Condensing Boilers
5.0 ADDITIONAL INFORMATION
© Dimplex Boilers 2008
5.1 BOILER LOGBOOK
The logbook is included inside the Installation instructions. This logbook should be completed by your installer to verify that the correct installation and commissioning procedure was followed. Failure to complete the logbook may result in difficulties should a problem arise with your appliance during the guarantee period. This logbook forms part of the industry’s Benchmark code of practice for the installation, commissioning and servicing of central heating systems. All CORGI registered installers carry a CORGI identification card and have a registration number. You can check your installer is registered by telephoning 0870 4012300 or writing to:-
1 Elmwood Chineham Business Park Crockford Lane Basingstoke RG24 8WG
or check online at www.corgi-gas-safety.com
These appliances meet the requirements of; Gas Appliance Directive 90/396/EEC Efficiency of Hot Water Boilers Directive 92/42/EEC Low Voltage Directive 92/42/EEC Electromagnetic Compatibility Directive 92/31/EEC
Type test certified by:- Notified Body 0087 (Pin 87BT49).
Product/Production certified by: Notified Body 0086.
For GB/IE only.
5.2 GENERAL CARE
The front panel should be cleaned with a damp cloth and mild detergent. Do not use abrasive cleaners.
5.3 ROUTINE SERVICING
To ensure continued efficient operation of the appliance, it is recommended that it is checked and serviced as necessary at regular intervals. The frequency of servicing will depend upon the particular installation conditions and usage but in general once a year should be adequate. It is law that any service work must be carried out by a competent person such as British Gas or other CORGI Registered personnel.
5.5 PLUMING FROM TERMINAL
Like all condensing boilers this appliance will produce a plume of condensation from the flue terminal. This is due to the high efficiency and hence low flue gas temperature of the boiler. It is normal and not a fault indication. The boiler is fitted with a condensate trap. The condensate drain point must not be modified or blocked (see section 7.6 of the installation manual).
5.4 EMERGENCY
WARNING - If a gas leak is suspected or exists, turn the gas OFF at the incoming mains (adjacent to the meter), Do not operat
e any electrical switches. Do not operate any
electrical appliances. Open al
l
l windows and doors. Do not
smoke. Extinguish all naked lights. Phone the Transco 24 hour emergency
n
number immediately on 0800 111 999
(Do not call from a mobile phone).
For short or long periods
Switch the programmer and/or room thermostat switch to the
OFF
position.
NOTE:
The appliance is fitted with a frost protection device In the event of very cold conditions. Providing there is mains power supply to the appliance, the frost protection mode is integral. If the system temperature falls below 5°C then the boiler will fire on its minimum setting until a flow temperature of 30°C is reached. Further protection can be incorporated by using a system frost thermostat. The pump will automatically operate for 1 minute in every 24 hours to prevent sticking.
5.6 TO TURN THE BOILER OFF
In the event of overheating, the boiler will shut down and the digital display will show ‘1’. Allow the boiler to cool, then briefly turn the CH control knob fully anti-clockwise to the RESET/STANDBY position and then back to ‘ON’ within two seconds. If the fault persists, consult a CORGI Registered installer.
5.7 BOILER OVERHEAT PROTECTION
Glen Dimplex Boilers Limited is continually improving its products and therefore reserve the right to change product specifications without prior notice.
Errors & omissions excepted.
Part No: 751254 - Issue 4 - 7/07/10
Glen Dimplex Boilers
Stoney Lane
Prescot
Merseyside. L35 2XW
For all telephone enquiries call:
0844 371 2222
website:
www.glendimplexboilers.com
Part of the Glen Dimplex Group
SALES AND SERVICE HELPLINE: 0844 371 1111
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