gledhill Stainless Lite Direct 90-300 litres, Stainless Lite Solar Direct 180-300 litres Design, Installation & Servicing Instructions

Design, Installation
& Servicing Instructions
Models
Stainless Lite Direct 90-300 litres
Stainless Lite Indirect 90-300 litres
Stainless Lite Solar Direct 180-300 litres
Stainless Lite Solar Indirect 180-300 litres
with the requirements of Building Regulations
Approved Document G3 and manufactured in
accordance with BS EN 12897, the specifi cation
for the unvented water storage vessels.
Page 2
Section Page
DESIGN
Description 3 Technical Information 6 System Design 8
INSTALLATION
Installation 10 Commissioning 19
USER INSTRUCTIONS 20
SERVICING AND MAINTENANCE
Servicing and Maintenance 21 Fault Finding 22 Short Parts List 25
ADDENDIX
Addendix A 26 Addendix B 27
Service Record 28 Notes 29
Terms & Conditions 30
ISSUE 9: 05-09
These instructions should be read in conjunction with the installation/servicing instructions issued by the manufacturer of the heat source being used.
Any installation must be in accordance with the relevant requirements of the Gas Safety Regulations, Building Regulations, I.E.E. Wiring Regulations and the W ater F itting Regulations (England and Wales) or Water Byelaws (Scotland). It should be read in accordance with the relevant recommendations of the following: BS 6798; BS 5549; BS 5546; BS 5440:1; BS 5440:2; CP 331:3 BS 6700: BS 5258 and BS 7593: 1992
Stainless Lite is covered by Section G3 of the Building Regulations (England and Wales) Technical Standard P3 (Scotland) and Building Regulation P5 (Northern Ireland. Compliance can be achieved via a Competent Person Self Certifi cation Scheme or notifi caton of installation to the Local Authority Building Control Department.
It must be installed by a competent person as defi ned by the relevant regulations. Manufacturers notes must NOT be taken as over-riding statutory obligations.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised at all times to ensure they do not play with the appliance.
This information is provided to assist generally in the selection of equipment. Responsibility for selection and specifi cation of our equipment must however remain that
of our customer and any experts or consultants concerned with the installation(s). PLEASE NOTE: THAT WE DO NOT THEREFORE ACCEPT ANY RESPONSIBILITY FOR
MATTERS OF DESIGN SELECTION OR SPECIFICATION, FOR THE EFFECTIVENESS OF AN INSTALLATION OR SYSTEM CONTAINING ONE OF OUR PRODUCTS UNLESS SPECIFICALLY REQUESTED TO DO SO IN WRITING.
All goods are sold subject to our Conditions of Sale which are set out at the rear of this specifi cation. In the interest of continuously improving the Stainless Lite range , Gledhill Building Products Limited reserve the right to modify the product without notice, and in these circumstances this booklet, which is accurate at the time of printing, should be disregarded. An updated set of Instructions will be produced and supplied with new appliances and will be made available for other appliances on request.
A KIWA PRODUCT APPROVED TO C OMPL Y WITH ALL RELEV ANT PART S OF THE BUILDING REGULATIONS AND WATER SUPPLY (WATER FITTINGS) REGULATIONS.
Stainless Lite IS PRODUCED UNDER AN ISO 9001:2008 QUALITY MANAGEMENT SYSTEM APPROVED BY BSI.
As part of the industry wide “benchmark” initiative all Gledhill Stainless Lite appliances no w include a Benchmark Installation, C ommissioning and Service Record Log Book. Please r ead carefully and complete all sections relevant to the appliance installation. Carrying out the work required and completing the Log Book will satisfy the requirements of the Building Regulations for commissioning as set out in the Domestic Heating Compliance Guide. The details of the Log Book will be required in the event of any warranty work being required . There is also a section to be completed after each regular service visit. The completed
Log Book and these instructions should be left with the cylinder.
Page 3
DESCRIPTION
DESIGN
Maintenance
Modifications should not be made to this product. Replacement parts, including immersion heaters, should be purchased from Gledhill Building Products Limited, or agents approved by them. Unvent ed hot water storage vessels need regular routine checks, and these are detailed below. It is for this reason that this manual must always be left with the Stainless Lite.
It is essential that these checks be carried out at the time of boiler maintenance by a qualifi ed installer:
1. Manually open the relief valves in turn, and check that water is discharged from the valves and runs freely through the tundish and out at the discharge point. Ensure that the valves re-seat satisfactorily. (Note - the water may be very hot).
2. It is important to check that the discharge pipework is carrying the water away adequately. Check for blockages etc. if it is not.
3. Turn the mains water off and remove and clean the strainer element in the Pressure Reducing Valve.
4. Check the charge pr essure in the expansion vessel and repressurise if required
5. Re-fi ll the system and ensure that all relief valves have re-seated.
6. The Benchmark log book supplied should be updated at each service.
7. Check the water pressure downstream of the combination valve is 2.25 bar in static condition.
8. Check and if necessar y, descale the heat exchanger in hard water areas ie. above 200ppm (mg/l).
Note:
The cylinder is factory fi tted with a temperature & pressure relief valve that must not be used for any other purpose or removed.
The cylinder is factory fi tted with immersion heaters with thermal cut outs. Immersions without thermal cut outs must not be fi tted.
Manufacturer: Gledhill Building Products Ltd
Maximum inlet pressure to Pressure Reducing Valve 12 bar Operating pressure (PRV setting) 2.2 bar Expansion Relief Valve setting 4.5 bar Maximum primary working pressure 3.5 bar Opening pressure of T & P Relief Valve 6 bar Opening temperature of T & P Relief Valve 95°C Energy cut-out thermostat setting 80°C Immersion heater: Rating: 3kW, 240V AC
All cylinders are manufactured in accordance with the requirements of BS EN 12897 The tundish must be positioned so that it is visible to the occupant and is away from electrical devices.
Components supplied with Stainless Lite:
• Cold water inlet combination valve
• Expansion relief/PRV combination valve
• Temperature and pressure relief valve
• Control thermostat
• Energy cut-out thermostat
• Energy cut-out motorised valve (indirects only)
• Tundish
• 3Kw Immersion heater
• Expansion vessel/mounting bracket/fl exible hose
• Technical/user product literature (Note: Two immersion heaters are supplied with the direct Stainless Lite)
In any situation where the volume of heated pipew ork (eg. secondary circulation pipes or manifold pipework for multiple units) exceeds 10 litres, then an additional expansion vessel must be fi tted to accommodate the extra expansion volume.
Handling Before Installation
Stainless Lite must be handled with care and stored the correct way up in a dry place. Any manual handling/lifting operations will need to comply with the requirements of the Manual Handling Operations Regulations issued by the H.S.E. The appliance can be moved using a sack truck on the rear face although care should be taken and the route should be even. In apartment buildings containing a number of storeys we would recommend that the appliances are moved vertically in a mechanical lift. If it is proposed to use a crane, expert advice should be obtained regarding the need for slings , lifting beams etc.
A specifi c manual handling assessment is shown in Appendix B at the rear of this manual.
Page 4
DESIGN
DESCRIPTION
Stainless Lite is a range of unvented hot water storage cylinders, manufactured in the latest high quality duplex stainless steel. They are designed to provide mains pressure hot water and are supplied as a package which complies with Section G3 of the Building Regulations. The appliance is extremely well insulated using high density HCFC free foam insulation with an ozone depleting potential (ODP) of zero and a global warming potential (GWP) of 1. It is fi tted with all necessary safety devices and supplied with all the necessary control devices to make installation on site as easy as possible.
Stainless Lite is available in four basic variants:
1. Stainless Lite Direct - For providing hot water heated by electricity (Figure 1).
2. Stainless Lite Indirect - For use with gas or oil boilers (Figure 2). Unvented cylinders must not be used with solid fuel boilers or steam as the energy source.
3. Stainless Lite Direct Solar - For providing hot water by solar gains and electricity. (Figure 3).
4. Stainless Lite Indirect Solar - For providing hot water by solar gains and gas or oil boilers (Figure 4). Unvented cylinders must not be used with solid fuel boilers or steam as the energy source.
Stainless Lite Direct
Stainless Lite direct is an electrically heated, unvented hot water storage cylinder designed primarily for use with off peak electrical supplies.
It is supplied fi tted with two 3kW immersion heaters which are BEAB approved for safety as recommended by the Electricity Council.
Stainless Lite direct models are listed in Table 1 on Page 6 & 7.
Stainless Lite Indirect
Stainless Lite indirect is an unvented hot water storage cylinder and is provided with a high effi ciency internal primary coil which is designed for use with a gas or oil boiler and is suitable for both open vented and sealed pumped primary systems.
When used with a sealed heating system the boiler must incorporate its own energy cut-out overheat thermostat.
Stainless Lite indirect models are listed in
Table 1 on Page 6 & 7.
Stainless Lite
DIRECT
Stainless Lite
INDIRECT
Figure 1 Figure 2
Pipework is not supplied by manufacturer,
but to be supplied and fi tted by installer.
Page 5
DESCRIPTION
DESIGN
Stainless Lite
DIRECT SOLAR
Stainless Lite
INDIRECT SOLAR
Figure 3 Figure 4
Pipework is not supplied by manufacturer,
but to be supplied and fi tted by installer.
Stainless Lite Direct Solar
Stainless Lite direct is an electrically heated, unvented hot water storage cylinder designed primarily for use with off peak electrical supplies.
It is supplied fi tted with two 3kW immersion heaters which are BEAB approved for safety as recommended by the Electricity Council.
A high effi ciency coil is positioned in the lower part of the Stainless Lite vessel to ensure maximum benefi t of solar gain energy.
Stainless Lite direct models are listed in Table 1 on Page 6 & 7.
Stainless Lite Indirect Solar
Stainless Lite indirect is an unvented hot water storage cylinder and is provided with a high effi ciency internal primary coil which is designed for use with a gas or oil boiler and is suitable for both open vented and sealed pumped primary systems.
When used with a sealed heating system the boiler must incorporate its own energy cut-out overheat thermostat.
A high effi ciency second solar coil is positioned below the primary coil to ensure maximum benefi t of solar gain energy.
Stainless Lite indirect models are listed in
Table 1 on Page 6 & 7.
Note: The cold supply elbow c/w drain tapping must be fi tted as shown in fi gs 1, 2, 3 and 4. A fl exible hose can then be connected to the drain tapping and, providing the hose runs below the lowest level of the cylinder, then all the water contents can be drained out by syphonic action.
Page 6
DESIGN
TECHNICAL INFORMATION
Table 1
Model
Weight - Empty
Weight - Full
Capacity (Total Volume)
Pressure Regulator 2.25bar inlet
group c/w balance cold supply,
expansion vessel connection and
expansion valve set at 4.5 bar
Exp
ansion Vessel size.
Pre-charged to 2.25bar
Overall Height
Overall Diameter
Pressure & Temperature
Relief Valve 6bar 90°C
22mm Secondary
Return Tapping
On Peak 1¾” Incalloy
Immersion 3kW
Cold Feed 22mm
Compression Connection
Lower 1¾” Incalloy
Immersion 3kW
Volume of On Peak Water
Heated
Dual Control & Overheat Stat
kg kg Litres bar Litres A=mm mm B=mm C=mm D=mm E=mm F=mm Litres G=mm
Direct
D90 13 103 90 2.25 12 732 550 490 n/a n/a 367 223 n/a n/a D120 18 138 120 2.25 12 920 550 678 n/a 487 367 223 55 n/a D150 22 172 150 2.25 18 1107 550 865 n/a 587 442 223 70 n/a D180 24 204 180 2.25 18 1295 550 1053 n/a 686 442 223 85 n/a D210 28 238 210 2.25 24 1483 550 1241 1127 786 442 223 90 n/a D250 32 282 250 2.25 24 1733 550 1491 1377 927 522 223 125 n/a D300 37 337 300 2.25 35 2020 550 1777 1577 1077 522 223 155 n/a
Indirect
IND90 19 109 90 2.25 12 732 550 490 n/a n/a 367 352 n/a 367 IND120 22 142 120 2.25 12 920 550 678 n/a n/a 367 352 n/a 367 IND150 26 176 150 2.25 18 1107 550 865 n/a n/a 442 392 n/a 407 IND180 28 208 180 2.25 18 1295 550 1053 n/a n/a 442 432 n/a 447 IND210 33 243 210 2.25 24 1483 550 1241 1127 n/a 442 432 n/a 482 IND250 38 278 250 2.25 24 1733 550 1491 1377 927 522 512 125 577 IND300 44 344 300 2.25 35 2020 550 1777 1577 1077 522 512 155 677
Solar Direct
SOL180d 26 206 180 2.25 18 1295 550 1053 n/a 746 437 482 75 n/a SOL210d 30 240 210 2.25 24 1483 550 1241 1127 908 437 544 80 n/a SOL250d 34 284 250 2.25 24 1733 550 1491 1377 1092 522 629 100 n/a SOL300d 39 339 300 2.25 35 2020 550 1777 1577 1287 522 724 115 n/a
Solar Indirect
SOL180i 30 210 180 2.25 18 1295 550 1053 n/a n/a 437 717 80 732 SOL210i 35 245 210 2.25 24 1483 550 1241 1127 n/a 437 822 95 837 SOL250i 40 290 250 2.25 24 1733 550 1491 1377 n/a 522 947 115 962 SOL300i 46 346 300 2.25 35 2020 550 1777 1577 n/a 522 1042 140 1092
A
C
Direct
D
F
E
B
A
Solar Direct
C
N
M
L
P
E
K
B
D
F
A
C
Indirect
D
H
F
E
I
J
B
G
Page 7
TECHNICAL INFORMATION
DESIGN
Extra Stat Pocket
For Boiler Use If Required
22mm Primary Return
Compression Connection
22mm Primary Flow
Compression Connection
22mm Solar Return
Compression Connection
22mm Solar Flow
Compression Connection
Dual Control/Overheat Stat
& Solar Control
Thermostat Pocket
Solar Pocket
Solar Pocket
kW Rating of Primary Coil
Surface Area of
Primary Heater Coil
Pressure Loss Across
Primary Heater Coil
Surface Area of
Solar Heater Coil
Pressure Loss Across Solar
Heater Coil
Heat Up Time from 15°C to 60°C
(applies to Primary Heat Source only)
Recovery Time after 70% Draw Off
(applies to Primary Heat Source only)
Standing Losses kWhr/24hr
Dedicated Solar Volume
H=mm I=mm J=mm K=mm L=mm M=mm N=mm P=mm kW m
2
bar m
2
bar min min kWh Litres
n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 90 58 0.80 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 119 90 1.00 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 150 121 1.20 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 179 157 1.40 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 209 192 1.60 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 249 224 1.75 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 299 263 1.93 n/a
367 223 312 n/a n/a n/a n/a n/a 16.5 0.59 0.165 n/a n/a 21 16 0.80 n/a 367 223 312 n/a n/a n/a n/a n/a 18 0.59 0.165 n/a n/a 27 19 1.00 n/a 407 223 352 n/a n/a n/a n/a n/a 18.5 0.68 0.191 n/a n/a 28 19 1.20 n/a 447 223 392 n/a n/a n/a n/a n/a 19 0.78 0.216 n/a n/a 33 21 1.40 n/a 482 223 392 n/a n/a n/a n/a n/a 20.5 0.78 0.216 n/a n/a 41 26 1.60 n/a 577 223 472 n/a n/a n/a n/a n/a 21.5 0.97 0.241 n/a n/a 44 30 1.75 n/a 677 223 472 n/a n/a n/a n/a n/a 25 0.97 0.241 n/a n/a 48 32 1.93 n/a
n/a n/a n/a 223 352 419 882 203 n/a n/a n/a 0.680 0.191 n/a 90 1.40 60 n/a n/a n/a 223 352 419 1000 203 n/a n/a n/a 0.680 0.191 n/a 115 1.60 70 n/a n/a n/a 223 472 539 1180 262 n/a n/a n/a 0.968 0.241 n/a 139 1.75 84 n/a n/a n/a 223 472 539 1367 262 n/a n/a n/a 0.968 0.241 n/a 187 1.93 100
n/a 457 677 223 352 419 882 203 18 0.59 0.165 0.680 0.191 28 16 1.40 60 n/a 522 782 223 352 419 1000 203 18.5 0.68 0.191 0.680 0.191 35 16 1.60 70 n/a 607 907 223 472 539 1180 262 19 0.78 0.216 0.968 0.241 38 19 1.75 84 n/a 702 1002 223 472 539 1367 262 20.5 0.78 0.216 0.968 0.241 41 20 1.93 100
F
Solar Indirect
N
G
P
I
E
K
J
A
B
M
L
C
4
0
,0
0
º
4
5
,
00º
3
5
,
0
2
5,
0
0
º
1
5
,
0
0
º
NOTES
1. Not all models - see table 1.
2. Recovery times based on Primary Coil/I.H. duty (ie. assumes the boiler output is adequate).
3. All connections are supplied with compression fittings for direct connection to copper pipework.
Page 8
INSTALLATION
INSTALLATION
Stainless Lite Direct
Basic Appliance
1. Hot water draw off (22mm) compression
2. Temperature & pressure relief v alve 90°/6 bar
3. Hot water secondary return 22mm capped (not fi tted to smaller sizes, see table 1)
4. Immersion heater 1¾” BSP 3kW
(normally on-peak)
5. 22mm cold supply compression
6. Immersion heater 1¾” BSP 3kW
(normally off-peak)
Component kit supplied separately
A. Combination inlet group incorporating
pressure reducing valve, strainer, check valve, balance cold take off point, expansion relief valve and expansion vessel connection points.
B. Portable expansion vessels c/w fl exible hose
and wall bracket
C. Tundish
Stainless Lite Indirect
Basic Appliance
1. Hot water draw off (22mm) compression
2. Temperature & pressure relief v alve 90°/6 bar
3. Hot water secondary return 22mm capped (not fi tted to smaller sizes, see table 1)
4. Immersion heater 1¾” BSP 3kW
5. 22mm cold supply compression
6. Immersion heater 1¾” BSP 3kW
7. Dual control/overheat stat pocket (22mm)
8. Boiler control sensor pocket (spare)
9. Primary return (22mm)
10. Primary fl ow (22mm))
Component kit supplied separately
A. Combination inlet group incorporating
pressure reducing valve, strainer, check valve, balance cold take off point, expansion relief valve and expansion vessel connection points.
B. Potable expansion vessels c/w fl exible hose
and wall bracket
C. Tundish D. Dual control thermostat and combined
overheat thermostat
E. Two port (22mm) zone valve for primary circuit F. Wiring junction box for primary system
1
2
5
3
4
6
1
2
3
4
7
5
6
9
8
10
Typical arrangement of component kit shown fi tted to the appliance for clarity
Pipework to be supplied and fi tted by installer.
Page 9
INSTALLATION
INSTALLATION
7
9
3
11
6
12
12
1
2
8
4
5
10
Stainless Lite Direct Solar
Basic Appliance
1. Hot water draw off (22mm) compression
2. Temperature & pressure relief v alve 90°/6 bar
3. Hot water secondary return 22mm capped
(not fi tted to smaller sizes, see table 1)
4. Immersion heater 1¾” BSP 3kW (normally on-peak)
5. 22mm cold supply
6. Immersion heater 1¾” BSP 3kW (normally off-peak)
7. Dual control/Overheat stat & solar
thermostat pocket
8. Solar coil return to panel collector (22mm)
compression
9.
Solar coil fl ow from panel (22mm) compression
10. Solar thermostat pocket
Component kit supplied separately
A.
Combination inlet group incorporating pressure reducing valve, strainer, check valve, balance cold take off point, expansion relief valve and expansion vessel connection points.
B. Portable expansion vessels c/w fl exible hose
and wall bracket C. Tundish D. Dual control thermostat and combined
overheat thermostat
Stainless Lite Indirect Solar
Basic Appliance
1. Hot water draw off (22mm) compression
2. Temperature & pressure relief v alve 90°/6 bar
3. Hot water secondary return 22mm capped
(not fi tted to smaller sizes, see table 1)
4. Immersion heater 1¾” BSP 3kW
5. 22mm cold supply
6. Thermostat pocket (22mm)
7. Primary return (22mm)
8. Primary fl ow (22mm)
9. Dual control/Overheat stat & solar
thermostat pocket
10. Solar coil return to panel collector (22mm)
compression
11.
Solar coil fl ow from panel (22mm) compression
12. Solar thermostat pocket
Component kit supplied separately
A.
Combination inlet group incorporating pressure
reducing valve, strainer, check valve, balance
cold take off point, expansion relief valve and
expansion vessel connection points. B. Potable expansion vessels c/w fl exible hose
and wall bracket C. Tundish D. Dual control thermostat and combined
overheat thermostat (x2) E. Two port (22mm) zone valve for primary circuit F. Wiring junction box for primary system
1
2
5
8
7
6
4
3
9
10
10
Typical arrangement of component kit shown fi tted to the appliance for clarity
Pipework to be supplied and fi tted by installer.
Page 10
INSTALLATION
INSTALLATION
General Design Considerations
The cupboard footprint needs to be at least 650mm square.
The base chosen for the cylinder should be level and capable of supporting the weight of the unit when full of water as shown in General Data. The discharge pipework for the safety valves must hav e a minimum fall of 1 : 200 from the unit to a safe discharge point. All exposed pipework should be insulated and the unit should NOT be fi xed in a location where the contents could freeze.
The pipe connecting the boiler fl ow to the appliance must not be less than 22mm copper or equivalent.
Mains Water Supply
Existing properties with a 15mm supply will be satisfactory provided the local mains pressure is good, but should be confined to single bathroom properties. F or new properties where simultaneous demand is required to more than one bathroom or a bathroom and one or more en-suites, the communication and service pipe into the dwelling should be a minimum of 22mm (usually in the form of a 25mm MDPE supply). The minimum recommended static pressure to operate a Stainless Lite domestic system is 3 bar. There should be a fl ow of at least 30 litres per minute or above available into the property . Normally Stainless Lite provides well in excess of 40 litres/min in most conditions. Flow rates for ALL mains pressure systems are subject to district pressures and system dynamic loss. Particularly on larger properties with more than one bathroom, the pipe sizes should be calculated in accordance with BS6700.
Model Selection
The suggested Direct model sizes, shown opposite, are based on a typical days hot water use assuming an Economy 7 tariff is provided. A reduction of one model size can normally be made with an Economy 10 tariff.
When using the Direct models for high specifi cation developments an increase of one model size should be considered.
Where selecting a solar model, it is important to check the dedicated solar volume (shown in table 1 on page 7) is suitable for the total fl oor area of the dwelling to ensure compliance with Building Regulations. The maximum fl oor area of the dwelling permitted for the models is shown opposite.
The suggested model sizes are based on typical hot water usage. For high specifi cation dwellings an increase of one model size should be considered.
I.V.
Combination Valve
I.V.
Model Selection Guide
Max hot water demand
Max number
of bed spaces
(Bedrooms)
Indirect
litres
Direct
litres
1 shower room Bedsit (0) 90 120
1 bathroom 2 (2) 120 150 1 bathroom 4 (3) 120 180
1 bathroom + separate shower room 6 (4) 150 210
1 bathroom + 2 separate shower rooms
or 2 bathrooms
7 (5) 180 210
2 bathrooms + separate shower room 7 (5) 210 250
2 bathrooms + 2 separate shower rooms 7 (5) 250 300
3 bathrooms + 2 separate showers rooms 9 (6) 300 -
If two Stainless Lites are coupled together the secondary inlet and outlet pipes must be balanced. The units must be fi tted on the same level.
Note: No valves must be fi tted between the expansion vessel and the storage cylinder(s).
Solar Model Selection Guide
Max hot water demand
Max fl oor
area (m
2
)
Bedrooms
Indirect
litres
Direct
litres
1 shower room 44 Bedsit - 180
1 bathroom 44 1-3 180 -
1 bathroom 66 1-3 210 1 bathroom + 1 shower room 66 1-3 210 ­1 bathroom + 1 shower room 84 1-3 - 250
1 bathroom + 2 shower rooms 84 2-4 250 ­1 bathroom + 2 shower rooms 113 2-4 - 300 2 bathrooms + 1 shower room 113 3-4 300 -
Page 11
INSTALLATION
INSTALLATION
INCOMING COLD SUPPLY
M
DC
DC
DC
TO EXTERNAL TAP
SINK
WATER SOFTENER (IF NECESSARY)
WM or DWM
WHB
W.C.
DC
DC
SH
DHW
WHB
WC BATH
SCV
SCV
P&T
ERV/NRV
PRV
DCV
Note:
Cold supplies to single taps must be taken from the mains cold water system.
Cold supplies to mixer taps must be taken from the balanced cold water connection on the combination valve.
General Restrictions
a. The highest hot or cold water draw off point should not exceed 10 metres above
the Pressure Reducing Valve.
b. An ascending spray type bidet or any other appliance with a Class 1 back-syphonage
risk requiring a type A air gap should not be used.
c. Stainless Lit e should not be used wher e steam is the primary heating medium, or
in a situation where maintenance is likely to be neglected. d. Unvented cylinders are not suitable for use with solid fuel boilers. e. If the supply to the mixer fi ttings (other than a dual outlet type) is not taken
from the balanced supply the system will become over pressuriz ed and cause
the pressure relief valve to discharge. Over time this could also cause the
premature failure of the appliance itself which will not be covered by the
warranty.
f. In larger properties with a number of bathrooms/en-suites and long pipe runs
we would recommend that the balance cold supply is provided with its own
pressure reducing valve and is not taken from the balanced cold connection on
the combination valve. In this case it will also be nec essary to fi t a small expansion
vessel on the balanced cold water system to accommodate the pressure rise caused
by the increase in temperature of the balanced cold water. g. Check the performance requirements of the terminal fi ttings with regard to fl ow/
pressure are suitable.
Shower Fittings
Aerated taps are recommended to prevent splashing . Any type of shower mixing valv e can be used as long as both the hot and cold supplies are mains fed. However, all mains pressure systems are subject to dynamic changes particularly when other hot and cold taps/showers are opened and closed, which will cause changes in the water temperature at mixed water outlets such as showers. For this reason and because these are now no more expensive than a manual shower we strongly recommend the use of thermostatic showers with this appliance. These must be used in 3 storey properties where the impact on pressure/temperature of opening another tap in the system is greater than normal. The shower head provided must also be suitable for mains pressure supplies.
Pipe Layout
In all mains pressure installations it is important to remember that the incoming cold supply must be shared between all terminal fi ttings. It is important that a 22mm supply is brought to the appliance and a 22mm take-off is continued at least to the bath. If there are two baths, 28mm pipework should be considered. One metre of smaller diameter pipework, or fl ow restrictors, should be provided on the fi nal connection to all outlets so as to balance the water available. In any event the distribution pipework should generally be in accordance with EN806:1.
Plastic Pipework
This appliance is suitable for use with plastic pipework as long as the material is recommended for the purpose by the manufacturer and is installed fully in accordance with their recommendations.
Secondary Hot Water Circulation
Some models are fi tted with a secondary return tapping as standard (see table 1 for details). If fitted, an extra expansion vessel may be necessary. A non-return v alve MUST be FITTED near the return connection. No v alve or terminal fi tting should be installed between the non return valve and the cylinder. (See schematic arrangement on page 13.)
Page 12
INSTALLATION
INSTALLATION
15 mm discharge pipe
Expansion relief valve
Typical Discharge Pipe Arrangement
Dotted line showing alternative route with single tundish being used
500 mm max.
P & T
Relief
Valve
300 mm
min.
22 mm metal pipe with continuous fall up to 9m equivalent length (D2).
NOTES:
The discharge will consist of scalding waterand steam. Asphalt, roofing felt and non-metallic rainwater goods may be damaged by such discharges.
It is not acceptable to discharge straight into a soil pipe.
Discharge below fixed grating
Fixed Grating
Trapped gully
Pressure & Temperature/expansion Relief Valve Pipework
The relief valve should be installed to discharge in accordance with G3 of the Approved Document of the Building Regulations and should be piped to where it is visible, but will not cause danger to persons or damage to materials.
The following information is taken from Approved Document G3 of the Building Regulations and is provided to assist with the design and installation of the discharge pipework. However, the information is not exhaustive and reference should always be made to Approved Document G3 of the Building Regulations. The fi nal decision regarding any arrangements rests with Building Control and it is recommended that their advice is sought if you have any concerns regarding this aspect of the installation.
The two safety valves will only discharge water under fault conditions. When operating normally water will not be discharged.
The tundish should be vertical, located in the same space as the unvented hot water storage system and be fi tted as close as possible and within 500mm of the safety device e.g. the temperature relief valve.
The discharge pipe (D2) from the tundish should terminate in a safe place where there is no risk to persons in the vicinity of the discharge, be of metal and:
a) Be at least one pipe size larger than the
nominal outlet size of the safety device unless its total equivalent hydraulic resistance exceeds that of a straight pipe 9m long i.e. discharge pipes between 9m and 18m equivalent resistance length should be at least two sizes larger than the nominal outlet size of the safety device, between 18 and 27m at least 3 sizes larger, and so on. Bends must be taken into account in calculating the fl ow resistance. Refer to the table and the worked example.
An alternative approach for sizing
discharge pipes would be to follow BS6700 Specifi cation for design installation, testing and maintenance of services supplying water for domestic use within buildings and their curtilages.
b) Have a vertical section of pipe at least
300mm long, below the tundish before any elbows or bends in the pipe work.
c) Be installed with a continuous fall.
Worked Example
The example below is for G1/2 temperature relief valve with a dischar ge pipe (D2) having 4 elbows and length of 7m from the tundish to the point of discharge.
From T able 1: Maximum resistance allowed for a straight length of 22mm copper discharge
pipe (D2) from a G1/2 temperature relief valve is: 9m subtract the resistance for 4 x 22mm elbows at 0.8m each = 3.2m.
Therefore the maximum permitted length equates to: 5.8m.
5.8m is less than the actual length of 7m therefore calculate the next largest size. Maximum resistance allowed for a straight length of 28mm pipe (D2) from a G1/2
temperature relief valve equates to: 14m. As the actual length is 7m, a 28mm (D2) copper pipe will be satisfactory.
Table 1: Sizing of copper discharge pipe ‘D2’ for a temperature relief
valve with a G1/2 outlet size (as supplied)
Size of discharge
pipework
Maximum length of
straight pipe
(no bends or elbows)
Deduct the fi gure
below from the
maximum length for
each bend or elbow in
the discharge pipe 22mm Up to 9m 0.8m 28mm Up to 18m 1m 35mm Up to 27m 1.4m
Page 13
INSTALLATION
INSTALLATION
d) It is preferable for the discharge to be visible at both the tundish and the fi nal point
of discharge but where this is not possible or practically diffi cult there should be clear visibility at one or other of these locations. Examples of acceptable dischar ge arrangements are:
1. Ideally below the fi xed grating and above the water seal in a trapped gulley.
2. Downward discharges at a low level; i.e. up to 100mm above external surfaces such as car parks, hard standings, grassed areas etc ar e acceptable providing that where children play or otherwise come into contact with discharges, a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility.
3. Discharges at a high level; e.g. int o metal hopper and metal down pipe with the end of the discharge pipe clearly visible (tundish visible or not) or onto a roof capable of withstanding high temperature discharges of water and 3m from any plastic guttering systems that would collect such discharges.
4. Where a single pipe ser ves a number of discharges, such as in blocks of fl ats, the number served should be limited to not more than 6 systems so that any installation can be traced reasonably easily. The single common discharge pipe should be at least one pipe size larger than the largest individual discharge pipe to be connected. If unvented hot water storage systems are installed where discharges form safety devices may not be apparent i.e. in dw ellings occupied by blind, infi rm or disabled people, consideration should be giv en to the installation of an electronically operated device to warn when discharge takes place.
Safety
The safety devices supplied or fi tted on an Stainless Lite are selected for their suitability for the temperatures and pressures involv ed. They must not be changed, removed or by-passed and it is essential that only genuine replacement parts supplied or approved by Gledhill Building Products Limited are used. This includes the immersion heaters, which must incorporate an energy cut-out. All parts are available to approv ed installers from Gledhill Building Products Limited, Sycamore Estate, Squires Gate, Blackpool (Telephone 01253 474402).
P&T Relief Valve
Tundish
Hot Outlet
To D rain
PRV
ERV
NRV
Stop Tap
Kitchen
Cold
Tap
Combination
Valve
Balanced
Cold
Outlets
Immersion Heater
Expansion
Vessel
Boiler
Return
Boiler
Flow
2 Port Valve
Secondary
Return Circuit
Schematic Diagram
Non Return
Valve
Pump
Combination Inlet Group
Combines elements 1, 2 and 3 below.
1. Pressure Reducing Valve - This must be fi xed near the cylinder. The cold water supply to any mixer taps/showers must be taken from the cold water tapping of this valve to ensure balanced hot and cold pressures. This valve is factory set to ensure the correct operating pressure for the Stainless Lite.
2. Non Return Valve - This is integral with the pressure reducing valve to prevent backfl ow of hot water towards cold water draw off points.
3. Cold Water Expansion Relief Valv e - T his safety device is preset at the factory and will relieve excess cold water pressure resulting from a fault condition.
Page 14
INSTALLATION
INSTALLATION
Safety
Cut-out
Thermostat
Immersion Heater Wiring
E L
N
Temperature/pressure Relief Valve
This safety device is also pre-set at the factory and relieves before the temperature reaches 100°C. It is also a Pressure Relief Valve, and is pre-set to 6 bar.
Immersion Heaters
These are 3kW 240V AC heaters and incorporate a thermostat and a manually reset energy cut-out which operates at 80°C. They have incalloy elements to pr olong their life expectancy in aggressive water conditions.
Two immersion heaters are fi tted to all direct models and the indirect 250 and 300 models. All other models have one immersion heater fi tted. Where it is intended that units are fi tted to offpeak circuits, then suitable controllers such as the Horstmann off peak electric time controller will be required. External wiring to the immersion heaters must be in accordance with the relevant IEE Wiring Regulations and the cir cuit must be protected by a suitable fuse and a double pole isolating switch.
The correct method of terminating the wiring to the immersion heater is shown opposite.
Line Strainer
This is integral within the combination inlet group to reduce the likelihood of contaminants fouling the valve seat. Following installation this line strainer must be cleaned and replaced. This needs to be carried out on a regular basis. as part of the annual maintenance/service check.
Tundish
This is to allow the discharge from any Relief Valve to be seen. It must be fi tted away from any electrical devices. See page 13 for discharge pipework details.
Safety
The immersion heaters must be earthed and they must be isolated from the mains before the cover is removed on every occasion. Replacement immersion heaters should be obtained from Gledhill Building Products Limited.
Control/overheat Dual Thermostats
Care must be taken to ensure that the solar probes are fully inserted into the pockets provided.
Page 15
INSTALLATION
INSTALLATION
Heating/primary Systems
The boiler and primary/heating systems should be sized and installed in accordance with BS
5449.
Safety
Stainless Lite is fitted with a Combined Temperature/Pressure Relief Valve to cope with any increase in system temperature and pressure above the design limitations, when used with boilers up to 45kW output, which is the maximum allowed by section G3 of the Building Regulations. The primary water temperatures should be controlled as outlined below.
Primary Circuit
It is essential that the circuit between the boiler and the Stainless Lite is pumped. The motorised zone valve supplied should be fi tted adjacent to the unit and controlled by the cylinder thermostat supplied. The thermostat and motorised valve must be wired so that they both switch off should an overheat situation develop. It is important to follow the wiring diagram in the Wiring Section of these instructions.
Sealed Primary Circuit
Any boiler used must be fi tted with an over temperature cut-out.
Unvented primary circuits may be filled or replenished by means of a temporary connection between the circuit and a supply pipe provided a ‘Listed’ double check valve or some other no less effective backflow prevention device is permanently connected at the inlet to the circuit and the temporary connection is removed after use.
Alternatively, a CA devic e can be used, which will allow the system to be permanently connected to the cold mains supply. The primary system can then be topped up, when required, in the same way as an open vented system fi tted with an F&E Cistern.
Schematic Open Vented Primary System
Boiler
Pump
150mm max.
Warming/Overflow
Pipe
F & E Cistern
Minimum distance as required by
boiler
manufacturers
instructions
Motorised Valve
Motorised Valve (Energy cut-out)
Schematic Sealed Primary System
Boiler
Motorised Valve
Motorised Valve (Energy cut-out)
Expansion
Vessel
Gauge
Safety Valve
Pump
Page 16
INSTALLATION
INSTALLATION
Schematic Solar Direct System
Solar Pumping Station
Solar Panel
Expansion
Vessel
Solar
Controller
Motorised Valve
Energy cut-out
(Not supplied)
All components in a solar primary system must be marked or identifi able in such a way that their design pressure and temperature can be readily determined.
A safety device (pressure relief valve) to control the risk of over-pressure in system components should be fi tted. A termination from a safety pressure device should minimise the risk of damage to persons or materials. Suitable locations are a high temperature receptacle, an internal gully or else issue externally at ground level. High level termination from walls or on roofs could cause injury to people or animals below if the valve were to release scalding water and steam.
The pipe leading to the safety device and the collector should be of rigid and non­deformable construction, without an y possibility of restriction or disclosure by any other fi tted component.
A more detailed diagram of our recommended arrangement for a typical solar system is shown on page 17.
This provides all the necessary controls and safety devices necessary for the solar system i.e. the two port zone valve is wired as an energy cut out and the pump/valve will only allow heat transfer as required under control of the Delta Sol controller.
The pocket provided for the Dual Thermostat also includes the facility to accommodate an 8mm diameter sensor which, with the sensor located in the solar collector (or in the fl ow pipe immediately adjacent to the collector), will provide the information required by the Delta Sol BS controller.
Note: If the motorised valve is not used then any factory built hydraulic station for solar use MUST be fi tted with suitable non-return valves in both flow and return pipes to prevent gravity circulation when the pump is not running.
Schematic Solar Indirect System
Solar Pumping Station
Solar Panel
Expansion
Vessel
Solar
Controller
Motorised Valve
Energy cut-out
(Not supplied)
Motorised Valve
Energy cut-out
(Not supplied)
Page 17
INSTALLATION
INSTALLATION
19876543210
12 34567 8
S1 S2 S3
201918171615141312
LNR1R2 NN
T
S1
S1
1 bar
Solar Pumping Station
Solar Coil
DeltaSol BS
TWO PORT
ZONE VALVE
A
B
C
12C1
+ C
o
+ C
o
LN
230 VAC 5 amp Mains Supply
Dual Thermostat
Gledhill Stainless Lite Unvented Cylinder
T
Anti Gravity Check Valve
Pressure Relief Valve
Anti Gravity Check Valve
Standard 10 way wiring junction box (Not supplied)
This valve must be fitted on
the return to the solar panels
and be suitable for higher
temperatures operation
(Not supplied)
No isolation valve should be installed between the solar circuit and the safety valve (pressure relief valve)
Schematic Showing Solar Wiring Requirements
Page 18
INSTALLATION
INSTALLATION
19876543210
11
12
NL1234
Clock
OFF ON OFF ON
HW CHST6400
V4043A
TWO PORT
ZONE VALVE
A
B
HTG
V4043A
TWO PORT
ZONE VALVE
A
B
DHW
1234
Room Thermostat T6360
T6360B1028
GLEDHILL
HE BOILER
L
L_P
SL_B
E
N
N_P
E_P
C
1
2
C
1
Dual Aqua Stat
Control Stat Overheat Stat
L
N
E
Boiler Pump
Mains Supply
Fed Via Double
Pole Isolator
230 VAC ~ 5 Amps
Danfoss
WB12
Wiring
Centre
SL-B
L
N
E
HTG
VALV E
HW
VALV E
Typical schematic wiring diagram for an unvented installation
The electrical installation must
comply with IEE requirements.
For electrical installation
refer to BS7671
Note: Do not attempt
the electrical work unless
you are competent to carry
out to the above standard
BlueBl
BrownBr
Green
Grey
Green / Yellow
G
Gr
G/Y
WIRE COLOUR LEGEND
Black
Orange
Yellow
White
Red
BOrY
Wh
R
Br Bl G/Y B Br Br Bl G/Y Or Gr
Br Bl
G/Y
Br Bl G/Y Or Gr Br Bl G/Y Or Gr
5 Amps
Br Bl
G/Y
Br Br B B
*Br
Bl G/Y Br B
Bl Br Br Br
Br Bl
B
G/Y
G/Y Br *Br
* Blue core used
from standard 3 core
flex please ensure you
use brown sleeving at
both terminating ends
to identify core potential.
3 core flex
4 core cable
LN
Br Bl G/Y
B
Br Bl G/Y
3 core flex
4 core cable
ISSUE No : 1
APPROVED
DRN.
DATE
04-01-08
S. McGachie
Page 19
COMMISSIONING
INSTALLATION
Connections can come loose in transit, and all should be checked before installation.
Ensure that the immersion heater setting is 60°C and that the wiring is in accordance with the diagram.
Check the pressure on the air side of the expansion vessel = 2.2bar. This must be done when the volume in the cylinder is cold.
Check that the drain cock is closed, and open all the cold and hot water taps and other terminal fi ttings. Allow the system to fi ll with water , and t o run until there is no air left in the system. Close the taps and inspect the system closely for leaks.
Manually open the Relief Valves one by one and check that water is discharged and run freely through the tundish and out at the discharge point. The pipework should accept full bore discharge without overfl owing at the tundish, and the valve should seat satisfactorily.
Allow the cylinder to heat to normal working temperature, then thoroughly fl ush the domestic hot and cold water pipework through each tap.
NOTE: If this appliance is to be installed in other than a single domestic dwelling ie. in an apartment block or student fl ats etc., the hot and cold water system will need to be disinfected in accordance with BS6700 and the Water Regulations.
Because the Stainless Lite appliance is stainless steel, the use of chlorine as the disinfection agent can cause damage unless the appliance is adequately fl ushed and refi lled with the mains water immediately on completion of the disinfection procedure. Damage caused through a failure to do this adequately will not be covered by the warranty.
For the above reasons we recommend the use of a non chlorine dased disinfectant such as Fernox LP Sterox as manufactured by C ookson Electronics when carrying out disinfection of systems incorporating these appliances.
Remove the fi lter from the combination inlet group clean and replace. Refi ll the system and open all hot taps until there is no air in the pipe work. ENSURE CYLINDER IS
DRAINED PRIOR TO CHECKING OR REMOVING FILTER FROM THE COMBINATION INLET GROUP.
Allow the cylinder to heat to normal working temperature with whatever heat source is to be used, and check again for leaks. T he Pressure Relief Valve should not operate during the heating cycle.
The boiler/heating systems should be filled and commissioned in accordance with good practice following the guidance in BS 5449/the boiler manufacturers instructions. This includes adequately fl ushing the system to remove any debris that may have been introduced during installation/maintenance.
NOTE: This appliance is co vered by BENCHMARK and the log book must be completed after commissioning and after every maintenance/ service visit.
IMPORTANT - DRAIN DOWN PROCEDURE
1 Switch off both the boiler and the immersion heater
2 Open the nearest hot tap and run all hot water until cold
3 Close the incoming cold main at the stop tap
4 Hold open the pressure and temperature relief valve until water stops
discharging into the tundish
5 Open all the taps in the property
6 Open the drain cock and immediately hold open the pressure and
temperature relief valve again until the cylinder is empty
Page 20
Your Stainless Lite un vented cylinder is automatic in normal use , but requires routine maintenance which is normally carried out at least annually along with the boiler service. The maintenance must be carried out by a suitably competent tradesperson who is qualifi ed to work on unvented cylinders. The checks/work needed are listed in the maintenance part of these Instructions.
The temperature of the hot water is adjustable, but the control thermostat should have been set to 60˚C to meet the relevant regulations/ensure safe oper ation. In the direct pattern, the contr ol thermostat is part of the immersion heater and should only be adjusted by a suitably competent tradesperson. A simple, manually adjustable control thermostat is fi tted to the indirect pattern units, but it is recommended that this is left at 60˚C as hotter water will increase the risk of scalding.
When initially opening the taps, a small surge in fl ow may be experienced, which disappears as the pressure in the system stabilises. This is quite normal with these types of systems and does not indicate a fault.
In some areas the water will initially appear cloudy, but will quickly clear when left to stand. This is nothing to be concerned about and is due to aeration of the water.
WARNING - If water is seen fl owing through the tundish, this indicates a fault condition which needs action.
If the discharge is hot and continuous, turn the boiler and/or the immersion heaters off, but do not turn off the cold water to the appliance until the dischar ge is cold. Note: The discharge may stop by itself as the discharge cools.
If the discharge is cold and intermittent, no immediate action is needed but this indicates a problem with the expansion vessel.
However , in both cases you must call the r egistered installer / a suitably qualifi ed, competent tradesperson, advise them that you have an unvented cylinder and request a maintenance visit.
DO NOT , at any time , tamper in any way with the safety valves or o verheat thermostats/
wiring.
USER INSTRUCTIONS
USER INSTRUCTIONS
Page 21
The Registered Installer is responsible for the safe installation and operation of the system. The installer must also make his customer aware that periodic maintenance of the equipment is essential for safety.
Maintenance periods will vary for many reasons. Gledhill Building Products Ltd recommend a maximum of 12 months to coincide with boiler maintenance. Experience of local water conditions may indicate that more frequent maintenance is desirable, eg, when water is particularly hard, scale-forming or where the wat er supply contains a high proportion of solids, eg, sand. Maintenance must include the following:
1. Check and clean fi lter
2. Manually check the operation of the temperature relief valve.
3. Manually check the operation of the expansion relief valve.
4. Check discharge pipes fr om temperature and expansion relief valv es are free from obstruction and blockage and are not passing any water.
5. Check the condition and if necessary descale the heat exchangers in hard water areas.
6. Check that water pressure downstream of pressure reducing valve is within the manufacturers limits.
7. Check operation of motorised valve.
8. Check the pressure on the air side of the expansion vessel. This must be done when the volume in the cylinders is cold.
9. Check and advise the householder not to place any clothing or other combustible materials against or on top of this appliance.
10. On completion of the work, fi ll in the Service Record part of the Benchmark Log Book.
SERVICING AND MAINTENANCE
SERVICING AND MAINTENANCE
IMPORTANT NOTE
When draining down the appliance for any reason, the instructions provided in the Commissioning Section MUST be followed to prevent potential damage to the cylinder.
Page 22
SERVICING AND MAINTENANCE
FAULT FINDING
Scale
In hard water areas it is recommended that an in-line scale inhibitor is fi tted. Reducing the temperature of the stored water will reduce the rate at which scale forms. If the recovery rate is badly affected, this is an indication that scaling may have occurr ed. In this event, follow the procedures as recommended by a reputable Water Treatment Company.
General
No water at the tap. Check that the mains water supply is turned ON. Check the line strainer is not blocked. Check that the combination valve has been fi tted so that water is fl owing in the correct direction. If the water at the tap is cold, ensure that the boiler has been switched ON and is working correctly. Check that there are no air locks in the primary system. ISOLATE THE UNIT AT THE MAINS ELECTRIC SUPPLY AND THEN CHECK THE FOLLOWING: i. The cylinder thermostat ii. The thermal cut-out, which can be re-set by pushing the red button iii. The motorised valve iv. The boiler thermostat v. The boiler thermostat cut-out (if fi tted)
ANY ENERGY CUT-OUT MUST NEVER BE BY-PASSED UNDER ANY CIRCUMSTANCES. If the units are not getting hot and the heat source is electrical, ensure that the
immersion heaters are isolated from the mains before re-setting the energy cut-out. If the immersion heater(s) need replacing this should be done with the units supplied from Gledhill Building Products Limited. Same day despatch to approved installers can be arranged by telephoning 01253 474402.
Discharge From Relief Valves
If cold water is discharging from the expansion relief valve into the tundish check the pressure on the expansion vessel when cold and recharge if necessary.
If the fault continues and the problem cannot be stopped by operating the easing control a few times then either the Pressure Reducing Valve or the Relief Valve may be at fault. If the cold wat er pressure is too high, this would suggest that the Pr essure Reducing Valve is at fault and the Gledhill approved replacement should be fi tted. If the pressure is correct then the Relief Valve will require replacing with a Gledhill approved component.
See Commissioning for drain down procedure.
If there is an overheat fault and very hot water is being discharged, turn off the heat source, but not the water supply.
When the supply is cool, check thermostats and energy cut-outs in the boiler and immersion heaters and replace the faulty component with a unit supplied by Gledhill and check that it works correctly before returning the system to full operation.
Page 23
FAULT FINDING
SERVICING AND MAINTENANCE
FAULT - No Hot Water (Direct)
Switch on
Re-set
Replace element
START
Is power on to elements?
Is control temperature
set at 55ºC - 60ºC?
Has high limit tripped?
Check wiring links
continuity and Re-set
END
YES
YES
YES
NO
NO
NO
FAULT - No Hot Water (Indirect)
Switch on
Set programmer
Re-set, check wiring &
plumbing is correct
Re-set
Is all wiring to the
controls ok?
Replace thermostat
Re-wire
START
Is boiler on?
Is hot water programmer
in ‘on’ position?
Is zone valve in
correct position?
Is control temperature
set at 55ºC - 60ºC?
Has high limit cut out?
Re-set
END
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO NO
NO
Page 24
SERVICING AND MAINTENANCE
FAULT FINDING
Water service check by
supply company required
Clean or replace strainer
as appropriate
Service /replace PRV
as appropriate
START
END
Is incoming mains supply flow/pressure adequate?
Is in-line strainer
(in combination valve)
clean?
YES
YES
YES
YES
NO
NO
NO
Clear obstructions
Is system free from
restrictions/blockages?
YES
NO
Is pressure reducing valve
(in combination valve)
working?
FAULT - Poor Water Flow at Hot Taps
FAULT - Water Discharge Into Tundish
Clean or replace
as required
Is expansion vessel
charge pressure correct?
Replace ERV/TPRV
Replace PRV END
START
Is pressure downstream
of pressure reducing valve
correct?
Is valve seal and seat clean & undamaged?
Is heater operating at
less than 60ºC?
Re-set temperature
NO
YES
YES
NO
NO
YES
YES
Is ERV/TPRV
discharging?
YES
Recommission
expansion
vessel pressure
NO
NO
Page 25
SHORT PARTS LIST
SERVICING AND MAINTENANCE
SPARE PARTS LIST
Description Quantity Stock Code No.
1 3kW immersion element 1 SH001 2 22mm 90° compression elbow c/w/drain 1 SF003 3 Pressure and temperature relief valve 6 bar 95°C 1 SG001 4 Inlet group set at 2.25 bar c/w expansion relief valve set at 4.5 bar 1 SG002 5¾ exible hose 1 SG003 6 12/18 litre wall mounting bracket for expansion vessel 1 XG010 7 12 litre expansion vessel 1 XG164 8 18 litre expansion vessel 1 XG009
9 24 litre expansion vessel 1 XG183 10 24 litre wall mounting bracket for expansion vessel 1 XG184 11 35 litre fl oor standing expansion vessel 1 XG057 12 35 litre wall mounting bracket for expansion vessel 1 XG058 13 22mm 2 port valve (indirects only) 1 XG083 14 Junction wiring box (12 way) 1 XG129 15 Control and overheat limit thermostat 1 XG168 16 15mm x 22mm tundish 1 XG173
Page 26
Vast quantities of water are needlessly run off to waste due to Taps , Mixers and Showers discharging fl ow rates far in excess of the rates required for them to perform their duties.
The contrasting fl ow rates shown on this leafl et clearly illustrate the savings that can be made whilst still providing a good performance.
British made Aquafl ow Regulators provide constant fl ow rates by automatically compensating for supply pressure changes between 1 bar & 10 bars.
To facilitate installation into the wide range of plumbing equipment which is
encountered in the U.K, Four Fixing Options are available:-
Options For Showers
1. MXF “DW” Range - F or fi tting behind Fixed Shower Heads or onto Flexible Hoses for Handshowers (preferably onto the inlet end when lightweight hoses are used).
2. Compression Fitting Range. “In Line” regulators as in Option 4 for Taps & Mixers.
Information by courtesy of
AQUAFLOW REGULATORS LTD
Haywood House, 40 New Road, Stourbridge, West Midlands DY8 1PA
TELEPHONE (01384) 442611 FAX: (01384) 442612
Water Savings
Water Related Costs Can Be Reduced By Good Plumbing Practice
TAPS & MIXERS
SHOWERS
Unregulated
25 - 30 l/m
Regulated
10 - 12 l/m
Over
20 l/m
5, 6 or
8 l/m
2 tap
half open
Fitted with regulator
Unregulated
4 Fixing Options For Taps & Mixers
1. MK Range - Combined Regulators & Aerator for screwing onto T aps & Mixers with internal or external threads on their noses. Anti Vandal models also available.
2. MR05-T Range - Internal Regulators. Push­fit into Tap or Mixer seats. Produced in three sizes - 12.5mm (BS1010), 12mm & 10mm, Flangeless models also available for Taps with Low Lift washers.
3. MXF Standard Range - Screw on tail
models for Taps & Mixers. Fix onto the tails
before fi tting the tap connectors. Available in 3/8", 1/2", 3/4" and 1" BSP.
4. Compression Fitting Range - “In Line” regulators housed in 15mm & 22mm CXC Couplers & Isolating V alves. “ ”UK WFBS listed by the Wa ter Research Centre. Isolation valves available for slotted screwdriver operation or with coloured plastic handles. Now available also in plastic bodied push-fi t couplers & valves.
2
1
1
2
1
2
3
3
1
4
APPENDIX
APPENDIX A
Page 27
Description
Manual handling means any transporting or supporting of a load (including lifting, putting down, pushing, pulling, carrying or moving) by hand or bodily force.
Scope
This assessment will cover the largest appliance within each product range manufactured by Gledhill.
The maximum weight of thelargest product in any range can be up to98kg and the size is 595 x 595 x 2020 mm high.
Main Hazards
Vision may not be clear due to the size of the products. Adopting an incorrect method of lifting may cause injury, attempting to lift these products will require help from others. (Team lifts)
ControlMeasures
Manual lifting procedure
The lift, key factors in safe lifting are:
a. Balance b. Positionof back c. Positioning of the arms and body d. Thehold e. Takingthe lead for team lifts
a. Balance- Since balance depends essentially upon the position of the feet,
they should be apart about hip breadth with one foot advanced giving full balance sideways and forward without tension. In taking up this position, lifting is done by bending at the knees instead of the hips and the muscles that are brought into use are those of the thigh and not the back.
b. Position of back - Straight - not necessary vertical. The spine must be
kept rigid, this coupled with a bent knee position, allows the centre line of gravity of the body to be over the weight so reducing strain.
c. Positioning of arms and body - The further arms are away from the side,
the greater the strain on the shoulders, chest and back.Keep elbows close to the body arms should be straight.
d. The hold - Before lifting ensure you have a good hold. Two handles are
provided on Appliance products at the top rear side, these allow one or two persons to have a purposely-designed hold at the topof the appliance to ensure easy lifting at the top of the product. Each appliance is supplied with a pallet, which has been attached to the unit via the packaging. The pallet will also allow for one or two persons to get a good hold.
e. Taking the lead for team lifts-As
more than one person is required for these products ensure that one person is taking the lead. This may be you so ensure that each person that is helping is made aware of the weight and of the items listed within this assessment. Make sure you and any others helping know the route you intend to take that it is clear of any obstructions. Never jerk the load as this will add a little extra force and can cause severe strain to the arms, back and shoulders. If there are steps involved decide on where you will stop and take a rest period. Move smoothly andin unison taking care to look and listen to others helping with the lift. Where possible use a sack truck to move the product over long flat distances, only lift the products when necessary. If in doubt stop and get more help. The unit handles and packaging with the pallet have been designed to ensure that two-four people can assist when lifting up stairs or over longer distance.
Individual capability
Individual capability plays an important part in handling these products. Persons above average build and strength will find it easier and should be in good health. Persons below average build and strength may require more rest periods during the handling process. Pregnant women should not carry out this operation. Persons who are not in good health should seek medical advice prior to commencing any lifting or manual handling operation.
Residual risk
Following the guidelines givenabove will reduce any risk to injury. All persons carrying out this operation must be fully trained and copies of the specific risk assessment made available for inspection and use in their training process.
Further guidance on Manual Handling can be obtained from the Health and Safety Executive. Manual Handling Operations Regulations 1992.
MANUALHANDLING OFAPPLIANCE PRODUCTS
APPENDIX B
APPENDIX
Page 28
SERVICE RECORD
SERVICE INTERVAL RECORD
It is recommended that your heating system is serviced regularly
and that you complete the appropriate Service Interval Record Below.
Service Provider. Before completing the appropriate Service Interval Record below, please ensure you have carried out the service
as described in the boiler manufacturer’s instructions. Always use the manufacturer’s specified spare part when replacing all controls
SERVICE 1
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL
No.
COMMENTS
SIGNATURE
SERVICE 2
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL No.
COMMENTS
SIGNATURE
SERVICE 3
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL No.
COMMENTS
SIGNATURE
SERVICE 4
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL No.
COMMENTS
SIGNATURE
SERVICE 5
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL No.
COMMENTS
SIGNATURE
SERVICE 6
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL No.
COMMENTS
SIGNATURE
SERVICE 7
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL No.
COMMENTS
SIGNATURE
SERVICE 8
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL
No.
COMMENTS
SIGNA
TURE
SERVICE 9
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL No.
COMMENTS
SIGNATURE
SERVICE 10
DATE
ENGINEER NAME
COMPANY NAME
TEL No.
CORGI ID CARD SERIAL No.
COMMENTS
SIGNATURE
Page 29
NOTES
Page 30
TERMS AND CONDITIONS
Gledhill (Building Products) Ltd
AMD. JUNE 2008
CONDITIONS OF SALE & GUARANTEE TERMS
1. Gledhill (Building Products) Ltd (“We” or “Gledhills”) only do business upon the Conditions which appear
below and no other. Unless we so agree in writing these Conditions shall apply in full to any supply of goods by us to the exclusion of any Conditions or terms sought to be imposed by any purchaser. These Conditions of Sale and Warranty Terms override those which are contained on the Invoice Forms and all Sales are now subject to these Conditions of Sale and Warranty terms only.
2. PRICE Once an order or call off has been accepted the price will be held for three months but if delivery is extended beyond that period at the customer’s request, then we reserve the right to amend the price when necessary.
The company reviews its pricing annually to adjust for changes in our cost base. We reserve the right to alter prices at any time for severe movements in raw materials (mainly copper and steel). If there is to be a change we will give customers at least four weeks notice but anything delivered after that date will be at the revised price. An order may not be cancelled or varied after acceptance without the written consent of the company. Such cancellation or variation shall be subject to such reasonable charges as may be appropriate.
3. SPECIFICATION
The goods are supplied in accordance with the Specifications (if any) submitted to the Purchaser and any additions and alterations shall be the subject of an extra charge. Any goods not so specified shall be in accordance with our printed literature or the literature of any of our component suppliers (subject to any modifications made since publication). If we adopt any changes in construction or design of the goods, or in the specification printed in our literature, the Purchaser shall accept the goods so changed in fulfilment of the order.
4. PAYMENT
The invoice price of goods shall be payable within 30 days of despatch by us of our invoice for the goods or such longer time as may be stated by our quotation or invoice. If we receive payment in full on or before the due date we will allow an appropriate settlement discount except where we have quoted a special net price. If payment is not received in full on or before the due date we shall be entitled in addition to the invoice price to: (i) payment of a sum equal to any increase in the copper price supplement applicable to the particular goods
sold between the date of receipt of order and the date of receipt of payment in full; and
(ii) interest on any part of the invoice price unpaid after the due date at the rate of 3% per annum over the base
rate for the time being of HSBC Bank plc.
5. TIME
We give estimates of delivery dates in good faith and time of delivery is not nor shall be made of the essence of any contract nor shall we be liable for any loss or damage occasioned by delay in delivery.
6. DELIVERY
We deliver free normally by our own vehicles within 25 miles of any of our manufacturing depots. Delivery to any place more than 25 miles from one of our manufacturing depots may be subject to our quoted delivery charges. We reserve the right to make delivery of goods contained in one order by more than one consignment and at different times. Where a period is agreed for delivery and such period is not extended by our Agreement, the Purchaser shall take delivery within that period. If the Purchaser fails to take delivery, we shall be entitled at the Purchaser’s risk and expense to store the goods at the Purchaser’s premises or elsewhere and to demand payment as if they had been despatched. Off loading at point of delivery shall be the responsibility of and be undertaken by the Purchaser.
7. SHORTAGES OR DAMAGE
Goods must be inspected before signature of delivery note and any damage, shortage or discrepancy noted on the delivery note and the goods returned on the same vehicle. The buyer must also give us immediate written notice of the damage, shortage or discrepancy so that we may prompt investigation.
8. RETURN OF GOODS
Goods may not be returned to the Company except by prior written permission of an authorised officer of the Company and such return shall be subject to payment by the Purchaser of handling and re-stocking charges, transport and all other costs incurred by the Company.
9. COMPANY LIABILITY AND GUARANTEE
9.1. Subject to the terms of these Conditions of Sale and Guarantee Terms Gledhills provide Guarantees in respect of specific products as set out in this clause.
9.2. Each Guarantee is strictly conditional upon the following:-
9.2.1. Complaints must be given to us immediately, before any action is taken, as responsibility cannot be accepted if repairs or renewals are attempted on site without our written approval.
9.2.2. The unit has been installed in accordance with our installation and service instructions and all relevant codes of practice and regulations in force at the time of installation.
9.2.3. All necessary inlet controls and safety valves have been fitted correctly.
9.2.4. The unit has only been used for the storage of potable water supplied from the public mains.
9.2.5 Where appropriate the unit has been regularly maintained as detailed in the installation and service instructions
9.2.6. Defects caused by corrosion or scale deposits are not covered by any Guarantee.
9.2.7. Where we agree to rectify any defect we reserve the right to undertake the work on our own premises.
9.3. Guarantees are provided in respect of specified goods supplied by Gledhills as follows:-
(a) Domestic and Commercial Open Vented Cylinders and Tanks.
The copper storage vessel is guaranteed for ten years and if it proves to be defective either in materials or workmanship, we will either repair or supply replacement at our option with the closest substitute in the case of any obsolete product to any address in Great Britain. (i) free of all charge during the first year after delivery by us. (ii) thereafter at a charge of one-tenth of the then current list price and any copper price supplement and
delivery charge during the second year after delivery by us and increasing by a further one-tenth on the second and subsequent anniversary of delivery by us.
(b) Domestic Mains Fed Products [Primary Stores]
The copper storage vessel is guaranteed for five years and if it or any integral pipework as part of the storage vessel assembly proves to be defective either in materials or workmanship, we reserve the right to either repair or supply replacements or the closest possible substitute in the case of any obsolete product and will collect and deliver to any address in England, Wales and Scotland (excluding all Scottish Islands). (i) free of all charge during the first year after delivery by us. (ii) thereafter at a charge of one-fifth of the then current list price or any copper price supplement and
delivery charge during the second year after delivery by us increasing by a further one-fifth on the second and subsequent anniversary of delivery by us.
(c) Integrated Boiler and Storage Vessel Products and Stand Alone Boilers
In the case of the GulfStream range of products and the Gledhill boiler range of products, Gledhill guarantees the heat exchanger (boiler) for material and construction faults for two years. THE RESPONSIBILITY FOR THE EXECUTION OF THIS GUARANTEE LIES WITH THE INSTALLER. The guarantee becomes null and void if the appliance is used incorrectly, or in the event of proven negligence or incorrectly implemented repairs OR FAILURE TO CARRY OUT THE RECOMMENDED INSPECTION/ MAINTENANCE. The guarantee also becomes null and void if changes are made to the appliance without our knowledge, or if the serial number on the appliance is removed or made illegible.
The annual service must be carried out by a competent installer in accordance with the advice given by Gledhill and using Gledhill approved parts.
(d) Stainless Steel Unvented Cylinders
Gledhill guarantee the components including controls, valves and electrical parts for two years from the date of purchase. IT SHOULD BE NOTED THAT THE FACTORY FITTED TEMPERATURE AND PRESSURE RELIEF VALVE MUST NOT BE REMOVED OR ALTERED IN ANY WAY OR THE GUARANTEE WILL NOT BE VALID. GLEDHILL WILL NOT BE RESPONSIBLE FOR ANY CONSEQUENTIAL LOSS OR DAMAGE HOWEVER IT IS CAUSED. The guarantee for the stainless steel vessel is for twenty five years if the original unit is returned to us AND PROVIDED THAT: (i) It has been installed as per the Design, Installation
& Servicing Instructions, relevant standards,
regulations and codes of practice. (ii) It has not been modified, other than by Gledhill. (iii) It has not been subjected to wrong or improper
use or left uncared for. (iv) It has only been used for the storage of potable
water. (v) It has not been subjected to frost damage. (vi) The benchmark log book is completed after each
annual service. (vii) The unit has been serviced annually. It should be noted that the guarantee does not cover:
- the effects of scale build up
- any labour charges associated with replacing the
unit or parts. If the stainless steel vessel proves to be defective either in materials or workmanship we reserve the right to either repair or supply replacements or the closest possible substitute in the case of any obsolete product and will collect and deliver to any address in England, Scotland and Wales (excluding all islands): (i)
free of charge during the first year after delivery by us. (ii) thereafter at a charge of one twenty fifth of the
then current list price during the second year
after delivery by us and increasing by a further
one twenty fifth on the second and subsequent
anniversary of delivery by us. ACTION IN THE EVENT OF FAILURE If the stainless steel cylinder develops a leak we will ask for a deposit against the supply of a new one. This will be refunded if the failure is within the terms of the warranty when it has been examined by us.
(e) Solar Panels and ancillary equipment
Gledhill provides a five year warranty for defects in the collectors (except broken glass and collector accessories eg metal edgings). If the collector demonstrably fails to meet one of the requirements of the standard DIN 4757 part 3 we will replace it free of charge based on the date of invoice. We can not be responsible for damage caused by mechanical stress and/or changes caused by weather related influences. The warranty excludes minor surface damage that does not affect performance or malfunction due to improper assembly or installation.
Please note:
- Installation must have been carried out by a
licensed specialized company (heating contractor
or plumber) following the version of installation
instructions in force.
- Gledhill or its representative was given the
opportunity to check complaints on site
immediately after any defect occurred.
- Confirmation exists that the system was
commissioned properly and that the system
was checked and maintenance was performed
annually by a specialised company licensed for
this purpose.
(f) Components of our products other than Storage Vessels and Integral Pipework.
We will either extend to the purchaser the same terms of warranty as we are given by the manufacturer of the component or if the manufacturer does not give any warranty, replace free of charge any component which becomes defective within two years after the date of the delivery by us and is returned to us at the purchaser’s expense but we shall not meet the cost of removal or shipping or return of the component or any other cost charges or damages incurred by the purchaser. If the appliance manufactured by Gledhill incorporates a factory fitted scale inhibitor then during the period
Page 31
TERMS AND CONDITIONS
of three years from the date of delivery Gledhill will replace, free of charge, any plate heat exchanger fitted in the appliance as original equipment in which scale formation occurs that materially reduces the effectiveness of the plate heat exchanger. This guarantee does not extend to any other component installed within the Gledhill appliance or elsewhere in the Purchasers domestic water system.
9.4.
9.4.1. In respect of goods supplied by us and in respect of any installation work carried out by or on our behalf, our entire liability and the purchaser’s sole remedies (subject to the Guarantees) shall be as follows:­(a) We accept liability for death or personal injury to the extent that it results from our negligence or that of
our employees
(b) Subject to the other provisions of this clause 9 we accept liability for direct physical damage to tangible
property to the extent that such damage is caused by our negligence or that of our employees, agents or subcontractors.
(c) Our total liability to the purchaser over and above any liability to replace under the Guarantees (whether
in contract or in tort including negligence) in respect of any one cause of loss or damage claimed to result from any breach of our obligations hereunder, shall be limited to actual money damages which shall not exceed £20,000 provided that such monetary limit shall not apply to any liability on the part of ourselves referred to in paragraph (a) above
(d) Except as provided in paragraph (a) above but otherwise not withstanding any provision herein contained
in no event shall we be liable for the following loss or damage howsoever caused and even if foreseeable
by us or in our contemplation:­ (i) economic loss which shall include loss of profits, business revenue, goodwill or anticipated savings (ii) damages in respect of special indirect or consequential loss or damage (other than death, personal
injury and damage to tangible property)
(iii) any claim made against the purchaser by any other party (save as expressly provided in paragraph (b)
above)
(e) Except in respect of our liability referred to in paragraph (a) above no claim may be made or action
brought (whether in contract or in tort including negligence) by the purchaser in respect of any goods
supplied by us more than one year after the date of the invoice for the relevant goods.
(f) Without prejudice to any other term we shall not be liable for any water damage caused directly or
indirectly as a result of any leak or other defect in the goods. We cannot control the conditions of use of
the goods or the time or manner or location in which they will be installed and the purchaser agrees to
be fully responsible for testing and checking all works which include the goods at all relevant times (up
to, including and after commissioning) and for taking all necessary steps to identify any leaks and prevent
any damage being caused thereby.
(g) Nothing in these Conditions shall confer on the purchaser any rights or remedies to which the purchaser
would not otherwise be legally entitled
10. LOSS OR INJURY
Notwithstanding any other provision contained herein the purchaser’s hereby agree to fully indemnify us against any damages losses costs claims or expenses incurred by us in respect of any claim brought against us by any third party for:­(a) any loss injury or damage wholly or partly caused by any goods supplied by us or their use. (b) any loss injury or damage wholly or partly caused by the defective installation or substandard workmanship
or materials used in the installation of any goods supplied by us. (c) any loss injury or damage in any way connected with the performance of this contract. (d) any loss resulting from any failure by the purchaser to comply with its obligations under these terms as to
install and/or check works correctly. PROVIDED that this paragraph will not require the purchaser to indemnify us against any liability for our own acts of negligence or those of our employees agents or sub-contractors FURTHER in the case of goods supplied by us which are re-sold and installed by a third party by the purchaser it will be the sole responsibility of the purchaser to test the goods immediately after their installation to ensure that inter alia they are correctly installed and in proper working order free from leaks and are not likely to cause any loss injury or damage to any person or property.
11. VARIATION OF WARRANTY AND EXCLUSION
Should our warranty and exclusion be unacceptable we are prepared to negotiate for variation in their terms but only on the basis of an increase in the price to allow for any additional liability or risk which may result from the variation. Purchasers are advised to insure against any risk or liability which they may incur and which is not covered by our warranty.
12. RISK AND RETENTION OF TITLE
(a) goods supplied by us shall be at the Purchaser’s risk immediately upon delivery to the Purchaser or into
custody on the Purchaser’s behalf or to the Purchaser’s Order. The Purchaser shall effect adequate insurance
of the goods against all risks to the full invoice value of the goods, such insurance to be effective from the time
of delivery until property in the goods shall pass to the Purchaser as hereinafter provided. (b) property in the goods supplied hereunder will pass to the Purchaser when full payment has been made by the
Purchaser to us for :-
(i) the goods of the subject of this contract.
(ii) all other goods the subject to of any other contract between the Purchaser and us which, at the time of
payment of the full price of the goods sold under this contract, have been delivered to the Purchaser but not paid for in full.
(c) until property in the goods supplied hereunder passes to the Purchaser in accordance with paragraph (2)
above.
(i) the Purchaser shall hold the goods in a fiduciary capacity for us and shall store the same separately from
any other goods in the Purchaser’s possession and in a manner which enables them to be identified as our goods.
(ii) the Purchaser shall immediately return the goods to us should our authorised representative so request.
All the necessary incidents associated with a fiduciary relationship shall apply.
(d) the Purchaser’s right to possess the goods shall cease forthwith upon the happening of any of the following
events, namely :-
(i) if the Purchaser fails to make payment in full for the goods within the time stipulated in clause 4 hereof.
(ii) if the Purchaser, not being a company, commits any act of bankruptcy, makes a proposal to his or her
creditors for a compromise or does anything which would entitle a petition for a Bankruptcy Order to be presented.
(iii) if the Purchaser, being a company, does anything or fails to do anything which would entitle an
administrator or an administrative receiver or a receiver to take possession of any assets or which would entitle any person to present a petition for winding up or to apply for an administration order.
(e) the Purchaser hereby grants to us an irrevocable licence to enter at any time any vehicle or premises owned
or occupied by the Purchaser or in the possession of the Purchaser for the purposes of repossessing and
recovering any such goods the property in which has remained in us under paragraph (2) above. We shall not be responsible for and the Purchaser will indemnify us against liability in respect of damage caused to any vehicle or premises in such repossession and removal being damaged which it was not reasonably practicable to avoid.
(f) notwithstanding paragraph (3) hereof and subject to
paragraph (7) hereof, the Purchaser shall be permitted to sell the goods to third parties in the normal course of business. In this respect the Purchaser shall act in the capacity of our commission agent and the proceeds of such sale :­(i) shall be held in trust for us in a manner which
enables such proceeds to be identified as such, and :
(ii) shall not be mixed with other monies nor paid into
an overdrawn bank account. We, as principal, shall remunerate the Purchaser as commission agent a commission depending upon the surplus which the Purchaser can obtain over and above the sum, stipulated in this contract of supply which will satisfy us.
(g) in the event that the Purchaser shall sell any of the
goods pursuant to clause (6) hereof, the Purchaser shall forthwith inform us in writing of such sale and of the identity and address of the third party to whom the goods have been sold.
(h) if, before property in the goods passes to the
Purchaser under paragraph (2) above the goods are or become affixed to any land or building owned by the Purchaser it is hereby agreed and declared that such affixation shall not have the effect of passing property in the goods to the Purchaser. Furthermore if, before property in the goods shall pass to the Purchaser under paragraph (2) hereof, the goods are or become affixed to any land or building (whether or not owned by the Purchaser), the Purchaser shall:­(i)
ensure that the goods are capable of being removed
without material injury to such land or building. (ii) take all necessary steps to prevent title to the
goods from passing to the landlord of such land
or building. (iii) forthwith inform us in writing of such affixation
and of the address of the land or building
concerned. The Purchaser warrants to repair and make good any damage caused by the affixation of the goods to or their removal from any land or building and to indemnify us against all loss damage or liability we may incur or sustain as a result of affixation or removal. (i) in the event that, before property in the goods
has passed to the Purchaser under paragraph (2)
hereof, the goods or any of them are lost, stolen,
damaged or destroyed :­(ii) the Purchaser shall forthwith inform us in writing
of the fact and circumstances of such loss, theft,
damage or destruction. (iii) the Purchaser shall assign to us the benefit of any
insurance claim in respect of the goods so lost,
stolen, damaged or destroyed.
13. NON-PAYMENT
If the Purchaser shall fail to make full payment for the goods supplied hereunder within the time stipulated in clause 4 hereof or be in default of payment for any other reason then, without prejudice to any of our other rights hereunder, we shall be entitled to stop all deliveries of goods and materials to the Purchaser, including deliveries or further deliveries of goods under this contract. In addition we shall be entitled to terminate all outstanding orders.
14. VALUE ADDED TAX
All prices quoted are exclusive of Value Added Tax which will be charged at the rate ruling at the date of despatch of invoice.
15. TRADE SALES ONLY
We are only prepared to deal with those who are not consumers within the terms of the Unfair Contract Terms Act 1977, the Sale of Goods Act 1979 and the Supply of Goods and Services Act 1982. Accordingly any person who purchases from us shall be deemed to have represented that he is not a consumer by so purchasing.
16. JURISDICTION
The agreement is subject to English law for products delivered in England and Scottish law for products delivered in Scotland and any dispute hereunder shall be settled in accordance therewith dependent upon the location.
Gledhill Building Products Limited
Sycamore Estate, Squires Gate, Blackpool FY4 3RL
Tel: 01253 474550 Fax: 01253 474551
“Only the best
is acceptable”
FM 2057
Controlled in accordance
with ISO 9001:2008
Quality System accepted
by BSI
In the interest of continuously improving the Stainless Lite range, Gledhill Building Products Ltd. reserve the right to modify the product without notice, and in these circumstances this booklet, which is accurate at the time of printing, should be disregarded.
It is advisable to check the product technical detail by using the latest design and installation manuals available from our technical support team or on our website.
Issue 09 05/09
Our appliances are distributed through Gledhill Building Products depots at Blackburn, Braintree, Bristol, Dudley, Hemel Hempstead, Huntingdon, Inverkeithing, Liverpool, Maidstone, Newport, Nottingham, Paignton, Reading, Southampton, W ashington.
Information on the full range of Gledhill products can be found on the internet at www.gledhill.net
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