Glastender LC84 User Manual

Operation Manual and Parts Directory
LC84
Conquest Post-Mix ReMote soda Line ChiLLeR
Rev. 03-24-14
Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780
800.748.0423 · 989.752.4275 · Fax 800.838.0888 / 989.752.4444 · www.glastender.com
© 2006 Glastender, Inc.
index
INSPECTION AND LOCATION
Inspection Upon Arrival .................................................... 1
Location of Remote Cooler ............................................... 1
Removing the Top Cover .................................................. 1
INSTALLATION
Electrical Hook-Up ........................................................... 2
Refrigeration Start-Up....................................................... 2
Connection of Water Supply ............................................. 2
Connection of “Product Out” Lines .................................. 2
Connection of “Product In” Lines .................................... 2
Connection of CO2 Cylinders........................................... 3
Start-Up of Dispensing System......................................... 3
Insulated Conduit .............................................................. 3
CLEANING AND MAINTENANCE
Water Level ....................................................................... 4
Cleaning Hints................................................................... 4
Water Bath Cleaning and Maintenance ............................ 4
Sanitizing Water Circuits .................................................. 4
Sanitizing Syrup Circuits .................................................. 4
Preventative Maintenance Schedule ................................. 5
TROUBLE SHOOTING PROCEDURES
Poor Carbonation .............................................................. 6
Bad Taste in Beverage ...................................................... 6
Noisy Carbonator Pump .................................................... 6
Compressor Will Not Run .................................................6
Compressor Runs But Stops ............................................. 6
Compressor Runs But Will Not Cool ...............................6
Carbonator Pump Motor Will Not Run ............................6
Carbonator Pump Motor Will Not Stop ............................6
Carbonator Pump Running In Wrong Direction ............... 6
Circulating Pump Motor Will Not Run ............................6
Circulating Pump Running In Wrong Direction ............... 6
Pump Leaking Water ......................................................... 6
Warm Beverage ................................................................. 6
Water Bath Freezing Completely ...................................... 6
Noise In Water Bath .......................................................... 6
SPECIFICATIONS .............................................................. 7-8
TYPICAL INSTALLATION DIAGRAMS ........................... 9
WIRING DIAGRAM ............................................................ 10
LC84 COMPRESSOR AND RELATED PARTS ........ 11 - 12
WARRANTY ......................................................................... 13
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
insPeCtion and LoCation
RTV TO FORM A FILL CABINET PLACED UP
1. INSPECTION UPON ARRIVAL
• Immediately upon receipt of the unit, make a visual inspection of the carton to determine if there is evidence of damage. Following un-crating, make an inspection for signs of damage.
• If damage is found, notify the carrier immediately.
• The Transportation Company is liable for damage sustained during shipment but claims must be made with in 15 days.
2. LOCATION OF REMOTE COOLER
• Unit can be placed up to 150 ft. (45.7m.) from the dispens­ ing station. The low profile design allows the unit to be located under counter.
• If unit is installed on the floor:
a) the cabinet must be sealed to the floor with an NSF
listed silicon RTV applied around the entire periph- ery of the cabinet (see fig.1)
b) optional 6” legs must be installed to the cabinet bottom.
CABINET BOTTOM
RTV
ET WHEN
RIGHT
Fig. 1 Sealing Cabinet with RTV
• If unit is installed on a countertop or shelf:
a) the cabinet must be sealed to the countertop or shelf
with an NSF listed silicon RTV applied around the entire periphery of the cabinet. (see fig.1)
b) optional 4” legs must be installed to the cabinet bottom.
• Any location must have the ability to support the operat- ing weight of the unit. (261 lbs./118 kg.)
• Avoid obstructions to the air intake and exhaust sections of the unit.
• Minimum clearance between the top, front, and back of unit and any obstruction is 12 in. (30.5cm.)
• Proper unrestricted airflow is essential.
• After the unit is in place, check to be sure it is level.
3. REMOVING THE FRONT COVER
• Remove the three-(3) screws in front of the unit, and two- (2) screws on top rear. (see fig.2)
• Lift cover up to disengage from rear of the unit, then pull forward.
Fig. 2 Removal of Front Cover
• Do not remove the screws along the sides or back.
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Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
instaLLation
1. ELECTRICAL HOOKUP
• Unit is supplied with a 20-amp line cord on the left rear of the unit.
NOTE: THIS UNIT REQUIRES 20 AMP CIRCUIT PROTECTION
• The main supply cord comes off the control box, located on the pump deck. The refrigeration power cord plugs into the back of the control box, also located on the pump deck.
Connect syrup out lines (3/8” male barb) to a color-
• Secure connections with proper sized “O” clamps.
• Connect the recirculating soda line (3/8” tubing) to
Connect the other 3/8” line to the barbed fitting on the
2. REFRIGERATION START-UP
• Remove top cover. Locate the black plastic water bath fill-plug and remove it. (see fig.3)
• Fill the unit with clean water until water begins to come out of the overflow tube.
• Plug in main power cord and the condenser fan and compressor should start. (see fig. 3) If not, refer to “TROUBLESHOOTING PROCEDURES”.
NOTE: A small amount of water will flow out of the over
flow tube until the ice is fully formed.
coded conduit. (Note which numbered line goes to which colored tube.) (see fig. 4)
the barbed fitting coming from the insulated pump. (see fig. 4) Labeled “Soda Return”.
soda coil. Labeled “Soda Out”.
Fig. 3
Control Box Switches
Filling the Water Bath
3. CONNECTION OF WATER SUPPLY
Glastender, Inc. recommends that a 1/2” water line with shut-off valve be installed within 10-ft. (3 M.) of the unit. Incoming water pressure is not to be less that 20 P.S.I.
NOTE: If water pressure exceeds 60 P.S.I. or severely fluc-
tuates, a water pressure regulator is required ahead of the brass pump to avoid flooding the Carbonator. This regulator is not supplied as standard equipment
• Before connecting water supply, drain approximately two gallons of water from supply to flush out foreign matter.
• It is recommended that a water filtering systems be installed to reduce “off” tastes and odors. Use a system that can filter out dirt particles 1 micron and larger. Also amoebic and giardial cysts, asbestos fibers and other similar contaminants.
• Connect water supply to the 3/8” barb of the fitting of the water-in tube. (see fig. 4, Labeled Water Supply)
• Secure with proper sized “O” clamps.
4. CONNECTION OF “PRODUCT OUT” LINES
Install the insulated bundled tubes on the 3/8” barb fittings.
Syrup and Soda Lines
Water-in Tube
Fig. 4 Connection of Water in Line
5. CONNECTION OF “PRODUCT IN” LINES
• Install the 1/4” I.D. braided tubing from the syrup supply location to the 1/4” male barb connections on the unit. Use tie wraps to neatly bundle supply lines.
• Secure lines to product coils with “O” clamps.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
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