Operation Manual and Parts Directory
LC66 Pre Mix, Post Mix and JuiCe Pro disPensers
Sprint Counter top DiSpenSerS
Rev. 07-30-08
Post-Mix LC66-6-LEV
Pre-Mix LC66-6-PRE
Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780
800.748.0423 · 989.752.4275 · Fax 989.752.4444 · www.glastender.com
© 2007 Glastender, Inc.
inDex
Topic Page
Installation ....................................................................................................... 1
Trouble Shooting ............................................................................................2
Quality Assurance Tips ................................................................................... 3
Specifications .................................................................................................. 4
Wiring Diagram .............................................................................................. 4
Parts Directory .............................................................................................5-6
Typical Installation Diagram ..........................................................................7
Installation Notes ............................................................................................ 8
Warranty
LABOR: Glastender, Inc. warrants all products to be free
of defects in material and workmanship. In established
areas, a start-up and a 90-day labor warranty are included with glasswasher models GT-24 and GT-30. The GT18 series glasswashers include a 90-day labor warranty.
Self-contained refrigeration models, except beer line
chillers, include a 90-day labor warranty and a 5-year
compressor warranty. Authorization for labor must be
obtained from Glastender within the 90-day warranty
period and prior to the service being performed.
PARTS: Within one year from date of installation, or 15
months from date of factory shipment, whichever occurs
sooner, Glastender, Inc. will replace any part or assembly found defective under normal use and service. Field
replacement parts include a warranty of 90 days from date
of installation.
A warranty claim form MUST accompany all returned
defective parts or assemblies. This form MUST be
completed in full. Failure to do so may result in delay
or denial of credit. Any defective part or assembly must
be returned to Glastender, Inc., Saginaw, Michigan,
with all transportation and delivery charges prepaid.
Warranty repairs or replacements will be shipped FOB
factory in Saginaw, Michigan.
The warranty does not cover equipment subjected to
accidents, freight damage, alterations, improper power
and/or plumbing hookups, improper chemical use, general misuse, or lack of routine required maintenance as
determined by Glastender, Inc.
No representative, distributor, dealer, or any other person is authorized to modify this warranty. This warranty
replaces all other written or verbal warranties.
NOTE: Glastender, Inc.’s policy of constant quality improvement means that prices, specifications,
and policies are subject to change without notice.
Questions regarding this warranty should be directed to
Glastender’s Customer Service Representative.
03/08/05
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
inStaLLation
LoCation
1. Position the dispenser, drill counter for lines to pass through.
refrigeration Start-up
1. Remove top cover and fill water bath..
2. Connect electrical supply.
Water ConneCtionS
1. Ensure 1/2” (12.70 mm) main water supply.
2. Reduce to 3/8” (9.525 mm) line to the carb.
3. Reduce to 1/4” (4.35 mm) for sweet water valve.
4. Flush water lines before connecting.
arbonator ConneCtionS
C
1. Connect 1/4” (6.35 mm) soda supply line to dispenser.
2. Ensure a minimum 20 p.s.i. (1.4 kp/cm2) differential between gas and water pressure.
3. If there is less than 20 p.s.i. (1.4kp/cm2), install a water pressure regulator.
4. Recommended gas pressure: 80 p.s.i. (5.6 kp/cm2).
5. Connect power upon completion.
aS ConneCtionS
g
1. Mount regulator to wall or cylinder.
2. Connect lines to carb. and syrup tanks.
3. Connect high pressure line to CO2 cylinder.
yrup Line ConneCtionS
S
1. Connect syrup supply lines between tanks/BIB and Sprint.
S
tart-up
1. Turn on water supply to carbonator.
2. Purge air through the relief valve on the carb.
3. Connect electrical supply to the carb.
4. Adjust carb. gas regulator to 90 p.s.i. (5.6 kp/cm2)
5. Operate valves until carb. has cycled several times.
6. Purge holding pressure from syrup tanks.
7. Connect syrup and gas lines to syrup tanks/BIB.
8. Set syrup pressure regulator at 20 p.s.i. (1.4 kp/cm2).
NOTE: Required syrup pressures may vary by product and installation.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
1
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
troubLe Shooting
troubLe Shooting the SoDa SyStem
ConDition CauSe remeDy
1. No soda or water at valve. (a). Water supply interrupted. (a). Check if valve open.
(a). Check water pressure
(b). Frozen water bath. (b). Replace ice bank control.
(c). Valve power interrupted. (c). Check electrical circuit.
2. No syrup at valve. (a). Product tank or BIB (a). Re-connect.
connector not in place.
(b). Low CO2 gas pressure. (b). Replace cylinder.
(c). Tank dip tube “O” ring. (c). Return tank to bottling plant.
3. No Carbonation. (a). CO2 gas supply depleted (a). Replace cylinder.
(tank volume gauge in the red). (a). Replace cylinder.
(b). Carbonator unit not operating. (b). Consult Service Tech.
4. Product foaming on one valve. (a). Booster gas pressure too high. (a). Re-adjust.
(b). Syrup supply almost depleted. (b). Replace tank or BIB.
(c). Brix too heavy. (c). Adjust brix.
5. Product foaming on all valves. (a). Booster gas pressure too high. (a). Re-adjust.
(Common regulator)
(b). Product tanks or BIB stored (b). Product tanks or BIB
in cold ambient temperature should be stored in room
and are absorbing CO2. be stored in room temperature.
troubLe Shooting the refrigeration SyStem
ConDition CauSe remeDy
1. Refrigeration unit not operating. (a). Power supply interruption.
• Blown fuse. • Replace
• Circuit or area-wide failure. • Check power plug and outlet.
(b). Compressor will not start.
• Defective overload protector. • Check, and replace if necessary.
• Defective starter relay • Check, and replace if necessary.
• Internal motor winding fault • Replace compressor.
(c). Condenser fan not running.
(Should operate with compressor)
• Wiring connection fault. • Check circuit and repair.
• Burnt motor winding. • Replace motor.
2. Refrigeration unit operates but (a). Condenser is plugged with dirt. (a). Clean with a brush.
does not cool.
(b). Freon gas leak, (gauge shows (b). Locate and repair.
vacuum pressure reading on suction side).
(c). Agitator motor not operating (should
run continuously).
• Shaft jammed. • Adjust alignment.
• Wiring connection fault. • Check circuit and repair.
• Burnt motor windings. • Replace motor.
3. Water bath frozen. • Defective cold control. • Replace control.
4. Noise in water bath. • Water level too low in water bath. • Fill to proper level.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
2
QuaLity aSSuranCe tipS
Quality is the key to product acceptance, achieving quality assures product uniformity and customer satisfaction.
To ensure that the product you sell is the very best, here are some recommended steps you may wish to follow:
C
heCk the Syrup ratio (brix)
Carbonated soft drinks are formulated to be mixed at a set syrup-to-water ratio. Please refer to the Flomatic 404
valve specifics which follow this section.
C
heCk temperature
Carbonated soft drinks must be dispensed at a temperature of 40° F or colder. High temperatures will cause
excessive foaming, loss of carbonation, sweeter drink and faster syrup flow.
C
heCk iCing (if iCe iS uSeD)
Never fill the cup more than one third full with ice. Over icing will dilute the drink causing a weak, flat tasting
beverage.
C
heCk Carbonation
A constant supply of CO2 at the correct pressure will ensure proper quality.
t
aSte
Always taste the finished drink before serving the first customer of the day; correct temperature, syrup ratio,
icing and carbonation.
r
otation of proDuCt
To ensure the quality of the soft drink syrup, always rotate the stock, using the oldest first. Syrup should be
stored in a cool dry area.
S
anitation
At the end of each day, clean the dispensing equipment with hot water and a mild detergent, flushing the drain
and wiping down all surfaces. The dispensing nozzles should be cleaned with warm soapy water and rinsed
thoroughly, also at the end of each day. Do not leave valve parts soaking overnight or for extended periods
of time - this may cause the parts to discolor and plastic material to deteriorate.
To ensure optimum refrigeration, the cooling fins (condenser) should be vacuumed or brushed with a light
bristle, once every two - three months.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
3
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
SpeCifiCationS
RELAY
COMMON
COMPRESSOR
START
RUN
STARTER
AGITATOR
CONDENSER FAN
OVERLOAD
WHITE
OPTIONAL LIGHT
WHITE
STARTER
WHITE
WHITE
WHITE
FLUORESCENT BULB
BALLAST
LIGHT SWITCH
OPTIONAL FAUCET SWITCH
WHITE
ICE BANK CONTROL
115v AC
WHITE
CORD
SUPPLY
POWER
MAIN
OPTIONAL FAUCETS
NO.5NO.4NO.3NO.2NO.1
24v AC
TRANSFORMER
OPTIONAL
NO.6
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
YELLOW
GREEN
M
M
RED
Dimensions
• Height - 19.06” (48.41 cm)
• Illumination Add - 3.50” (8.89”)
• Width - 18.00” (45.72 cm)
• Depth - 25.75” (65.41 cm)
Max Draw Rate
• 6 oz. drinks 405 @ 4/min
• 12 oz. drinks 239 @ 2/min
Based on 40°F (4.4°C) or below
@75°F (23°C) ambient syrup and
incoming water
Electrical
• 115V, 60 Hz, 8 amps
• 230V, 50 Hz, 4.2 amps
Refrigeration
• 1/3 HP lift-out
Ice Bank
• 22lbs (10kg)
Valves
• 4,5, or 6
Recovery
• 3 - 6oz. drinks/minute
Pull Down
• 3.5 Hours
Shipping Weight
• 155 lbs (52.2 kg)
Operating Weight
• 161 lbs (73 kg)
Shipping Cube
• 10.5 cu ft (.297 cu m)
StanDarD FeatureS
· Modular lift-out refrigeration for improved in-field service
· Super-compact, low profile counter dispenser
· Light-weight, roto-molded water bath and drip tray
· Cornelius pre-mix valves (Pre-mix)
· Quick disconnect valves [LEV, SF-1, or UF-1] (Post-mix and
Juice Pro)
· Designed for maximum dependability and minimum servicing
over the long run
· Available with or without illuminated top sign
· Three to six valves (depending on model) deliver ice cold
drinks at 40°F (4.4°C) or below based on an
incoming water temperature of 75°F (23°C)
· Valve lock out switch standard (Post-mix and Juice Pro)
· Portion control valves are available (Post-mix and Juice Pro)
NOTE: A clearance of 12” should be maintained around unit for maximum air
flow and a minimum of 12” above unit for servicing. Compressor failure due to
inadequate ventilation will void the warranty.
ambient air and
LC66 Wiring Diagram
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
4
LC66 CompreSSor anD reLateD partS
1
5
4
2
6
3
11
8
7
12
13
14
9
10
17
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
5
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
15
16
LC66 CompreSSor anD reLateD partS
part no. oLD part no. DeSCription priCe
1. 09000419 GT-037441 LC 66 Refrigeration Deck Assembly $1065.00
2. 09000296 GT-032626 Evaporator Coil 110.00
3. 06001406 GT-033203 Thermostat 40.00
4. 09000463 GT-041306 Accumulator cap tube assembly w/ dryer 40.00
5. 01000559 GT-034204 Transformer 37.00
6. 09000306 GT-033422 Locking switch 30.53
7. 06001439 GT-035014 Compressor, 1/3 HP 435.00
8. 09000295 GT-032623 Condenser Coil 101.00
9. 09000338 GT-035116 Agitator Motor 170.00
10. 09000436 GT-038497 Plug, black 1 3/4” hole .50
11. 09000341 GT-035121 Condenser fan motor, 9w 85.00
12. 07000155 GT-032803 Condenser fan blade, 9w motor 10.00
13. 09000106 Cup rest, perforated 25.00
14. GT-038010 Plastic drain pan 49.22
15. 09000401 GT-036160 Cover, complete, LC66 106.00
16. 09000484 GT-037114 Main cabinet tank, 6 series 120.00
17. GT-006551 Basket assembly, Sprint LC66 250.00
09000261 GT-031404 Exterior power cord, 104” 20.00
For replacement valves please contact our service department
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
6
typiCaL inStaLLation Diagram
inStaLLation SChematiC for LC66
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
7
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
Installation Notes
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Original System Installer
Company: _____________________________________________
Address: _____________________________________________
_____________________________________________
City, State, Zip: _____________________________________________
Phone Number: _____________________________________________
Fax Number: _____________________________________________
Contact: _____________________________________________
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
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