Glastender LC66-6-PRE User Manual

Operation Manual and Parts Directory
LC66 Pre Mix, Post Mix and JuiCe Pro disPensers
Sprint Counter top DiSpenSerS
Rev. 04-19-17
Pre-Mix LC66-6-PRE
Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780
800.748.0423 · 989.752.4275 · Fax 989.752.4444 · www.glastender.com
© 2007 Glastender, Inc.
Warranty Statement
APPLICABLE TO ALL PRODUCTS SOLD WITHIN THE UNITED STATES AND CANADA
Glastender, Inc. warrants all products to be free of defects in mate­rial and workmanship. One-year labor and parts warranty applies to all glasswashers, self-contained refrigeration models, and BDS model bottle disintegration units. In established areas, a start up is included with GT-24 and GT-30 model glasswashers. Warranty is effective for one year from the date of installation or up to 18 months from date of factory shipment, whichever occurs sooner. Glastender, Inc. will replace any part or assembly found defective under normal use and service.
For warranty labor claims beyond 15 months from the date of factory shipment, proof of date of installation or occupancy must be provided. Authorization for labor must be obtained from Glastender within the warranty period and prior to the service being performed.
Labor warranty applies to the United States and Canada only.
Remote refrigeration models and beer line chillers include a one-year parts warranty only. There is no labor warranty on these products.
Field replacement parts not covered under the original warranty include a 90-day part warranty from the date of installation.
FOUR YEAR ADDITIONAL COMPRESSOR WARRANTY: Glastender will warrant to the original user the compressor for all self­contained refrigeration models for an additional four years following the regular one-year warranty period. This plan applies to the compressor only.
A completed warranty claim form MUST accompany all returned defec­tive parts or assemblies. Upon request, a defective part or assembly must be returned to Glastender, Inc., Saginaw, Michigan, with all transporta­tion and delivery charges prepaid. Warranty repairs or replacements will be shipped FOB factory in Saginaw, Michigan. Reimbursement for applicable freight charges covers ground service only.
Glastender provides in-warranty repairs during a service company’s regular working days and hours. There is no provision for payment of a premium rate during “overtime” hours. When warranty service is requested during other than normal working hours, the end user will be charged the premium portion of the overtime rate.
The warranty covers substantiated travel expenses for up to 2 hours / 100 miles round trip up to a maximum of $150. Any additional costs due to installations that require extra work, time, or travel to gain access for service are the sole responsibility of the equipment purchaser. Any exceptions to these travel and access limitations must be pre-approved by a factory representative.
The warranty does not cover door gaskets, chemical tubing, pump squeeze tubing, and/or any equipment subjected to accidents, freight damage, alterations from the original design, improper power and/or plumbing hookups, improper chemical use, general misuse, or lack of routine required maintenance as determined by Glastender, Inc. Installation, normal control adjustments, general maintenance, correct­ing an installation error, or service calls that reveal the unit is function­ing normally will not be reimbursed under warranty.
Condenser coils on self-contained refrigeration products must be cleaned regularly. Failure to provide adequate air flow to a refrigeration unit will void the warranty.
Glastender shall not be liable for loss of use, revenue, or profit, or for any other indirect, incidental, special, or consequential damage includ­ing, but not limited to, product spoilage or loss.
This warranty is conditioned upon Glastender receiving notice of any defect subject to this warranty within sixty (60) days of its discovery by the end user or dealer. All products are warranted only for the initial place of installation. Removal of a product automatically terminates this warranty.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
SECOND YEAR EXTENDED PARTS & LABOR WARRANTY:
Glastender’s one-year parts and labor warranty on self-contained refrig­eration units, excluding beer line chillers, can be extended to two years with the purchase of a two year parts and labor warranty. Specify part number EWR2 ($150 net price) when ordering.
EXPORT WARRANTY - One year parts only.
EXCLUSION OF WARRANTIES
EXCEPT AS PROVIDED ABOVE, GLASTENDER MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT.
LIMITATION OF REMEDIES AND DAMAGES If Buyer makes a valid and timely claim as outlined above, Glastender’s liability and Buyer’s remedies under this agreement will be limited solely to labor charges authorized and/or replacement or credit, at Glastender’s option, with respect to Products returned at Buyer’s expense within thir­ty (30) days after warranty repair. GLASTENDER’S LIABILITY WILL IN NO EVENT BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE RETURNED PRODUCTS. GLASTENDER WILL NOT BE LIABLE UNDER ANY CIRCUMSTANCE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, LABOR COSTS EXCEPT AS COVERED UNDER OUR WARRANTY, LOST PROFITS OR THE LOSS OF PERISHABLE PRODUCTS RESULTING FROM THE USE OF OR INABILITY TO USE OUR PRODUCTS OR FROM OUR PRODUCTS’ INCORPORATION INTO OR BECOMING A COMPONENT OF ANY OTHER PRODUCT. NEITHER PARTY WILL HAVE ANY NEGLIGENCE OR OTHER TORT LIABILITY TO THE OTHER, OR TO ANY THIRD PARTY, ARISING FROM ANY BREACH OF THIS AGREEMENT.
GOVERNING LAW - JURISDICTION
The terms and conditions of an order are to be governed and construed according to the laws of the State of Michigan, without regard to conflict of laws principles. Buyer hereby consents to the jurisdiction and venue of the courts located in Saginaw County, Michigan.
No representative, distributor, dealer, or any other person is authorized to modify this warranty. This warranty replaces all other written or verbal warranties.
NOTE: Glastender, Inc.’s policy of constant quality improvement means that prices, specifications, and policies are subject to change without notice. Questions regarding this warranty should be directed to Glastender’s Warranty Administrator.
04-19-17
IMPORTANT!!
Attention Service Companies
Please review the important warranty information on this page. If you believe a service call should be covered by the factory, please call the factory for authorization between 8AM and 5PM EST, Monday through Friday.
inDex
Topic Page
Installation .......................................................................................................1
Trouble Shooting ............................................................................................2
Quality Assurance Tips ................................................................................... 3
Specifications .................................................................................................. 4
Wiring Diagram ..............................................................................................4
Parts Directory .............................................................................................5-6
Typical Installation Diagram .......................................................................... 7
Installation Notes ............................................................................................ 8
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
inStaLLation
LoCation
1. Position the dispenser, drill counter for lines to pass through.
refrigeration Start-up
1. Remove top cover and fill water bath..
2. Connect electrical supply.
Water ConneCtionS
1. Ensure 1/2” (12.70 mm) main water supply.
2. Reduce to 3/8” (9.525 mm) line to the carb.
3. Reduce to 1/4” (4.35 mm) for sweet water valve.
4. Flush water lines before connecting.
Carbonator ConneCtionS
1. Connect 1/4” (6.35 mm) soda supply line to dispenser.
2. Ensure a minimum 20 p.s.i. (1.4 kp/cm2) differential between gas and water pressure.
3. If there is less than 20 p.s.i. (1.4kp/cm2), install a water pressure regulator.
4. Recommended gas pressure: 80 p.s.i. (5.6 kp/cm2).
5. Connect power upon completion.
gaS ConneCtionS
1. Mount regulator to wall or cylinder.
2. Connect lines to carb. and syrup tanks.
3. Connect high pressure line to CO2 cylinder.
Syrup Line ConneCtionS
1. Connect syrup supply lines between tanks/BIB and Sprint.
Start-up
1. Turn on water supply to carbonator.
2. Purge air through the relief valve on the carb.
3. Connect electrical supply to the carb.
4. Adjust carb. gas regulator to 90 p.s.i. (5.6 kp/cm2)
5. Operate valves until carb. has cycled several times.
6. Purge holding pressure from syrup tanks.
7. Connect syrup and gas lines to syrup tanks/BIB.
8. Set syrup pressure regulator at 20 p.s.i. (1.4 kp/cm2).
NOTE: Required syrup pressures may vary by product and installation.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
1
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
troubLe Shooting
troubLe Shooting the SoDa SyStem
ConDition CauSe remeDy
1. No soda or water at valve. (a). Water supply interrupted. (a). Check if valve open. (a). Check water pressure (b). Frozen water bath. (b). Replace ice bank control. (c). Valve power interrupted. (c). Check electrical circuit.
2. No syrup at valve. (a). Product tank or BIB (a). Re-connect. connector not in place. (b). Low CO2 gas pressure. (b). Replace cylinder. (c). Tank dip tube “O” ring. (c). Return tank to bottling plant.
3. No Carbonation. (a). CO2 gas supply depleted (a). Replace cylinder. (tank volume gauge in the red). (a). Replace cylinder. (b). Carbonator unit not operating. (b). Consult Service Tech.
4. Product foaming on one valve. (a). Booster gas pressure too high. (a). Re-adjust. (b). Syrup supply almost depleted. (b). Replace tank or BIB. (c). Brix too heavy. (c). Adjust brix.
5. Product foaming on all valves. (a). Booster gas pressure too high. (a). Re-adjust. (Common regulator) (b). Product tanks or BIB stored (b). Product tanks or BIB in cold ambient temperature should be stored in room and are absorbing CO2. be stored in room temperature.
troubLe Shooting the refrigeration SyStem
ConDition CauSe remeDy
1. Refrigeration unit not operating. (a). Power supply interruption.
• Blown fuse. • Replace
• Circuit or area-wide failure. • Check power plug and outlet. (b). Compressor will not start.
• Defective overload protector. • Check, and replace if necessary.
• Defective starter relay • Check, and replace if necessary.
• Internal motor winding fault • Replace compressor.
(c). Condenser fan not running. (Should operate with compressor)
• Wiring connection fault. • Check circuit and repair.
• Burnt motor winding. • Replace motor.
2. Refrigeration unit operates but (a). Condenser is plugged with dirt. (a). Clean with a brush. does not cool. (b). Freon gas leak, (gauge shows (b). Locate and repair. vacuum pressure reading on suction side). (c). Agitator motor not operating (should run continuously).
• Shaft jammed. • Adjust alignment.
• Wiring connection fault. • Check circuit and repair.
• Burnt motor windings. • Replace motor.
3. Water bath frozen. • Defective cold control. • Replace control.
4. Noise in water bath. • Water level too low in water bath. • Fill to proper level.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
2
QuaLity aSSuranCe tipS
Quality is the key to product acceptance, achieving quality assures product uniformity and customer satisfaction. To ensure that the product you sell is the very best, here are some recommended steps you may wish to follow:
CheCk the Syrup ratio (brix)
Carbonated soft drinks are formulated to be mixed at a set syrup-to-water ratio. Please refer to the Flomatic 404 valve specifics which follow this section.
CheCk temperature
Carbonated soft drinks must be dispensed at a temperature of 40° F or colder. High temperatures will cause excessive foaming, loss of carbonation, sweeter drink and faster syrup flow.
CheCk iCing (if iCe iS uSeD)
Never fill the cup more than one third full with ice. Over icing will dilute the drink causing a weak, flat tasting beverage.
CheCk Carbonation
A constant supply of CO2 at the correct pressure will ensure proper quality.
taSte
Always taste the finished drink before serving the first customer of the day; correct temperature, syrup ratio, icing and carbonation.
rotation of proDuCt
To ensure the quality of the soft drink syrup, always rotate the stock, using the oldest first. Syrup should be stored in a cool dry area.
Sanitation
At the end of each day, clean the dispensing equipment with hot water and a mild detergent, flushing the drain and wiping down all surfaces. The dispensing nozzles should be cleaned with warm soapy water and rinsed thoroughly, also at the end of each day. Do not leave valve parts soaking overnight or for extended periods
of time - this may cause the parts to discolor and plastic material to deteriorate.
To ensure optimum refrigeration, the cooling fins (condenser) should be vacuumed or brushed with a light bristle, once every two - three months.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
3
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
SpeCifiCationS
Dimensions
• Height - 19.06” (48.41 cm)
• Illumination Add - 3.50” (8.89”)
• Width - 18.00” (45.72 cm)
• Depth - 25.75” (65.41 cm)
Max Draw Rate
• 6 oz. drinks 405 @ 4/min
• 12 oz. drinks 239 @ 2/min Based on 40°F (4.4°C) or below @75°F (23°C) ambient syrup and incoming water
Electrical
• 115V, 60 Hz, 8 amps
• 230V, 50 Hz, 4.2 amps
Refrigeration
• 1/3 HP lift-out Ice Bank
• 22lbs (10kg)
Valves
• 4,5, or 6
Recovery
• 3 - 6oz. drinks/minute
Pull Down
• 3.5 Hours
Shipping Weight
• 155 lbs (52.2 kg)
Operating Weight
• 161 lbs (73 kg)
Shipping Cube
• 10.5 cu ft (.297 cu m)
StanDarD FeatureS
· Modular lift-out refrigeration for improved in-field service
· Super-compact, low profile counter dispenser
· Light-weight, roto-molded water bath and drip tray
· Cornelius pre-mix valves (Pre-mix)
· Quick disconnect valves [LEV, SF-1, or UF-1] (Post-mix and
Juice Pro)
· Designed for maximum dependability and minimum servicing over the long run
· Available with or without illuminated top sign
· Three to six valves (depending on model) deliver ice cold
drinks at 40°F (4.4°C) or below based on an ambient air and incoming water temperature of 75°F (23°C)
· Valve lock out switch standard (Post-mix and Juice Pro)
· Portion control valves are available (Post-mix and Juice Pro)
NOTE: A clearance of 12” should be maintained around unit for maximum air flow and a minimum of 12” above unit for servicing. Compressor failure due to inadequate ventilation will void the warranty.
FLUORESCENT BULB
OPTIONAL LIGHT
COMMON
RUN
COMPRESSOR
LC66 Wiring Diagram
LIGHT SWITCH
BALLAST
RED
YELLOW
WHITE
BLACK
START
BLACK
WHITE
CONDENSER FAN
M
AGITATOR
M
OVERLOAD
RELAY
STARTER
STARTER
WHITE
WHITE BLACK BLACK
BLACK
BLACK
BLACK
WHITE
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
OPTIONAL FAUCETS
BLACK
WHITE
ICE BANK CONTROL
NO.5NO.4NO.3NO.2NO.1
NO.6
OPTIONAL FAUCET SWITCH
BLACK WHITE
GREEN
OPTIONAL TRANSFORMER
24v AC
115v AC
MAIN POWER SUPPLY CORD
4
LC66 CompreSSor anD reLateD partS
1
5
4
2
6
3
8
7
9
10
12
13
17
11
14
15
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
5
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
16
LC66 CompreSSor anD reLateD partS
part no. oLD part no. DeSCription priCe
1. 09000419 GT-037441 LC 66 Refrigeration Deck Assembly $1065.00
2. 09000296 GT-032626 Evaporator Coil 110.00
3. 06007339 Thermostat, 68°, wine, 9530-N1539, replacement 47.00
4. 09000463 GT-041306 Accumulator cap tube assembly w/ dryer 40.00
5. 01000559 GT-034204 Transformer 37.00
6. 09000306 GT-033422 Locking switch 30.53
7. 06001439 GT-035014 Compressor, 1/3 HP 435.00
8. 09000295 GT-032623 Condenser Coil 101.00
9. 09000338 GT-035116 Agitator Motor 170.00
10. 09000436 GT-038497 Plug, black 1 3/4” hole .50
11. 09000341 GT-035121 Condenser fan motor, 9w 85.00
12. 07000155 GT-032803 Condenser fan blade, 9w motor 12.00
13. 09000106 Cup rest, perforated 25.00
14. GT-038010 Plastic drain pan 49.22
15. 09000401 GT-036160 Cover, complete, LC66 106.00
16. 09000484 GT-037114 Main cabinet tank, 6 series 120.00
17. GT-006551 Basket assembly, Sprint LC66 250.00 09000261 GT-031404 Exterior power cord, 104” 20.00
For replacement valves, please contact our service department
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
6
typiCaL inStaLLation Diagram
inStaLLation SChematiC for LC66
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
7
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
Installation Notes
_________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________
_________________________________________________________________________________________
Original System Installer
Company: _____________________________________________
Address: _____________________________________________
_____________________________________________
City, State, Zip: _____________________________________________
Phone Number: _____________________________________________
Fax Number: _____________________________________________
Contact: _____________________________________________
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9720
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
8
Loading...