Operation Manual and Parts Directory
LC65, LC85, LC86, LC44, LC47
Draft Pro remote Glycol l ine c hillers
Rev. 09-25-08
LC65
LC44
Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780
800.748.0423 · 989.752.4275 · Fax 989.752.4444 · www.glastender.com
© 2007 Glastender, Inc.
inDex
Topic Page
Line Chiller Specifications and Wiring Diagrams.......................................1-5
LC65 .......................................................................................................
LC85 .......................................................................................................
LC86 .......................................................................................................
LC44 .......................................................................................................
LC47 .......................................................................................................
Warranty .......................................................................................................6-7
Inspection Upon Arrival .................................................................................8
Set-Up Remote Glycol Line Chiller ............................................................... 8
Electrical Hook-Up .........................................................................................8
Glycol Line Connection ..................................................................................8
Glycol Filling .................................................................................................. 9
Unit Start-Up ................................................................................................... 9
Cold Control Adjustment ..............................................................................10
System Start-Up ............................................................................................ 10
1
2
3
4
5
Trouble Shooting .......................................................................................... 11
Typical Installation Detail .............................................................................12
Parts Directory .........................................................................................13-22
LC65 ................................................................................................
LC85 ................................................................................................
LC86 ................................................................................................
LC44 ................................................................................................
LC47 ................................................................................................21-22
Remote Beer Line Chiller Accessories .........................................................23
Installation Notes .......................................................................................... 24
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
13-14
15-16
17-18
19-20
lc65 sPecifications
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
COMPRESSOR
GREEN
GREEN
RECIRC MOTOR
OPTIONAL
RECIRC MOTOR
GREEN
MAIN POWER
SUPPLY
230v/60hz
CONDENSER FAN
TERMINAL BLOCK
TEMPERATURE CONTROL
M
M M
RED
RED
RED
RED
RED
RED
OVERLOAD
COMMON
RUN START
RELAY STARTER
Dimensions
• Height - 20.0” (49.5 cm)
• Width - 18.0” (45.7 cm)
• Depth - 25.75” (50.2 cm)
Electrical
• 115V, 1 phase, 60 Hz, 10.8 full load amps
• 230V, 1 phase, 50 Hz, 5.8 full load amps
• Dedicated 15 amp circuit is required
• Includes a 8-foot grounded cord
Refrigeration
• 1/3 HP R134a lift-out high temperature condensing unit
Glycol Bath Capacity
• 7.5 U.S. gallons (28.4 l)
Maximum Distance to Taps
• 125 ft (22.9 m)
Circulating Pump
• 60 gph (227 lph)
Circulating Motor
• 1/3 HP (.25 kW)
Shipping Weight
• 92 lbs (41.8 kg)
Operating Weight
• 152 lbs (69.1 kg)
Shipping Cube
• 9.5 cu ft (.28 cu m)
Options
• 4” Adjustable legs (up to 5-1/2”)
LC65
StanDarD Features
• Modular lift-out refrigeration system for easy
in-field service
• High capacity refrigeration and recirculation for
high volume and remote long distance installations
• CFC-free R134a refrigerant
Light-weight, roto-molded glycol bath with drain
•
• Polyurethane foamed-in-place insulation
NOTE: Clearance of 12” required around unit for
maintenance and air flow.
1
lc65 WirinG DiaGram
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
lc85 sPecifications
BLACK
BLACK
BLACK
BLACK
BLACK
TERMINAL BLOCK
OPTIONAL
RECIRC MOTOR
LC86 ONLY
RECIRC MOTOR
COMPRESSOR
OPTIONAL
RECIRC SWITCH
LC86 ONLY
RECIRC SWITCH
GREEN
RECEPTICAL
CONDENSER FAN
TEMPERATURE CONTROL
GREEN
MAIN POWER
SUPPLY
115v/60hz
M
M
M
WHITE
WHITE
WHITE
WHITE
RUN START
RELAY STARTER
COMMON
OVERLOAD
Dimensions
• Height - 22.25” (56.5 cm)
• Width - 26.75” (67.9 cm)
• Depth - 16.50” (41.9 cm)
Electrical
• 115V, 1 phase, 60 Hz, 10.8 full load amps
• 230V, 1 phase, 50 Hz, 5.8 full load amps
• Dedicated 15 amp circuit is required
• Includes a 8-foot grounded cord
Refrigeration
• 1/3 HP R134a lift-out high temperature condensing unit
Glycol Bath Capacity
• 14.80 U.S. gallons (56.0 l)
Maximum Distance to Taps
• 125 ft (38.1 m)
Circulating Pump
• 60 gph (227 lph)
Circulating Motor
• 1/3 HP (.25 kW)
Shipping Weight
• 107 lbs (48.5 kg)
Operating Weight
• 225 lbs (102 kg)
Shipping Cube
• 9.5 cu ft (.28 cu m)
Options
• 4” Adjustable legs (up to 5-1/2”)
LC85
StanDarD Features
• Modular lift-out refrigeration system for easy
in-field service
High capacity refrigeration and recirculation for
•
high volume and remote long distance installations
• CFC-free R134a refrigerant
Light-weight, roto-molded glycol bath with drain
•
• Polyurethane foamed-in-place insulation
NOTE: Clearance of 12” required around unit for
maximum air flow and 20” of overhead
clearance for servicing compressor.
lc85 WirinG DiaGram
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
2
lc86 sPecifications
BLACK
BLACK
BLACK
BLACK
BLACK
TERMINAL BLOCK
OPTIONAL
RECIRC MOTOR
LC86 ONLY
RECIRC MOTOR
COMPRESSOR
OPTIONAL
RECIRC SWITCH
LC86 ONLY
RECIRC SWITCH
GREEN
RECEPTICAL
CONDENSER FAN
TEMPERATURE CONTROL
GREEN
MAIN POWER
SUPPLY
115v/60hz
M
M
M
WHITE
WHITE
WHITE
WHITE
RUN START
RELAY STARTER
COMMON
OVERLOAD
Dimensions
• Height - 24.25” (61.6 cm)
• Width - 26.75” (67.9 cm)
• Depth - 16.50” (41.9 cm)
Electrical
• 115V, 1 phase, 60 Hz, 16.0 full load amps
• 230V, 1 phase, 50 Hz, 8.0 full load amps
• Dedicated 20 amp circuit is required
• Includes a 8-foot grounded cord
Refrigeration
• 1/2 HP R134a lift-out high temperature condensing unit
Glycol Bath Capacity
• 14.80 U.S. gallons (56.0 l)
Maximum Distance to Taps
• 250 ft (53.4 m)
Circulating Pump
60 gph (227 lph)
•
Circulating Motor
• 1/3 HP (.25 kW)
Shipping Weight
• 125 lbs (56.7 kg)
Operating Weight
• 243 lbs (110 kg)
Shipping Cube
• 9.5 cu ft (.28 cu m)
Options
• Additional recirculating pump kit
• 4” Adjustable legs (up to 5-1/2”)
LC86
StanDarD Features
• Modular lift-out refrigeration system for easy
in- field service
High capacity refrigeration and recirculation for
•
high volume and remote long distance installations
• CFC-free R134a refrigerant
Light-weight, roto-molded glycol bath with drain
•
• Polyurethane foamed-in-place insulation
NOTE: Clearance of 12” required around unit for
maximum air flow and 20” of overhead
clearance for servicing compressor.
3
lc86 WirinG DiaGram
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
lc44 sPecifications
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RECEPTICAL
OPTIONAL
COMPRESSOR
POWER SWITCH
RECIRC MOTOR
OPTIONAL
RECIRC MOTOR
RECEPTICAL
GREEN
MAIN POWER
SUPPLY
115v/60hz
CONDENSER FAN
TERMINAL BLOCK
TERMINAL BLOCK
TEMPERATURE CONTROL
M
M M
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
OVERLOAD
COMMON
RUN START
RELAY STARTER
Dimensions
• Height - 30.56” (77.6 cm)
• Width - 20.125” (51.1 cm)
• Depth - 25.125” (63.8 cm)
Electrical
• 115V, 1 phase, 60 Hz, 16.0 full load amps
• 230V, 1 phase, 50 Hz, 8.0 full load amps
• Dedicated 20 amp circuit is required
• Includes a 8-foot grounded cord
Refrigeration
• 1/2 HP R134a lift-out high temperature con-
densing unit
Glycol Bath Capacity
• 16.25 U.S. gallons (61.78 l)
Maximum Distance to Taps
• 250 ft (53.4 m)
Circulating Pump
• 60 gph (227 lph)
Circulating Motor
• 1/3 HP (.25 kW)
Shipping Weight
• 125 lbs (56.82 kg)
Operating Weight
• 243 lbs (110.45 kg)
Shipping Cube
• 12.75 cu ft (.36 cu m)
Options
• Additional recirculating pump kit
• 4” Adjustable legs (up to 5-1/2”)
LC44
StanDarD Features
• Modular lift-out refrigeration system for easy
in- field service
High capacity refrigeration and recirculation for
•
high volume and remote long distance installations
• CFC-free R134a refrigerant
Light-weight, roto-molded glycol bath with drain
•
• Polyurethane foamed-in-place insulation
NOTE: Clearance of 12” required around unit for
maximum air flow and 20” of overhead
clearance for servicing compressor.
lc44 WirinG DiaGram
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
4
lc47 sPecifications
BLACK
BLACK
BLACK
BLACK
BLACK
COMPRESSOR
RECIRC MOTOR
OPTIONAL
RECIRC MOTOR
GREEN
MAIN POWER
SUPPLY
230v/60hz
CONDENSER FAN
TERMINAL BLOCK
TERMINAL BLOCK
TEMPERATURE CONTROL
RED
BLACK
GREEN
RED
BLACK
GREEN
M
M M
RED
RED
RED
RED
OVERLOAD
COMMON
RUN START
RELAY STARTER
Dimensions
• Height - 34.56” (87.7 cm)
• Width - 20.125” (51.1 cm)
• Depth - 25.125” (63.8 cm)
Electrical
• 230V, 1 phase, 60 Hz, 12.4 full load amps
• Dedicated 20 amp circuit is required
• Includes a 8-foot grounded cord
Refrigeration
• 3/4 HP R134a lift-out medium temperature con-
densing unit
Glycol Bath Capacity
• 16.25 U.S. gallons (61.78 l)
Maximum Distance to Taps
• 400 ft (91.5 m)
Circulating Pump
• 60 gph (227 lph)
Circulating Motor
• 1/3 HP (.25 kW)
Shipping Weight
• 155 lbs (70.34 kg)
Operating Weight
• 273 lbs (123.87 kg)
Shipping Cube
• 12.75 cu ft (.36 cu m)
Options
• Additional recirculating pump kit
• 4” Adjustable legs (up to 5-1/2”)
LC47
StanDarD Features
• Modular lift-out refrigeration system for easy
in-field service
High capacity refrigeration and recirculation for
•
high volume and remote long distance installations
• CFC-free R134a refrigerant
Light-weight, roto-molded glycol bath with drain
•
• Polyurethane foamed-in-place insulation
NOTE: Clearance of 12” required around unit for
maximum air flow and 20” of overhead
clearance for servicing compressor.
5
lc47 WirinG DiaGram
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
remote Glycol l ine c hiller W arranty information
ProDuct information
Glastender, Inc.’s remote glycol line chillers are self-contained. Self-contained units have the compressor/
condensing unit mounted on the equipment and connected at the factory.
nstallation a nD s tart- uP
i
The selling dealer is responsible for installation and start-up. Glastender, Inc. is not responsible for any installation or start-up costs.
A. An “installation decal” with suggested guidelines is placed on each piece of equipment. Installation instruc-
tions are also found in the operation manual.
B.
Remote glycol line chillers contain component parts that must be checked or adjusted at the time of installation. These components include: thermostats, hardware, recirculating pumps, pressure controls, refrigerant
charge, etc.
C. Installation must comply with local plumbing, refrigeration, and electrical practices/codes.
s
ervice r esPonsibilities
The end user and/or dealer are responsible for securing a local refrigeration service company. Glastender, Inc. will
provide technical support and spare parts to that selected company.
If an end user does not have a favorite service company, the factory can usually recommend one. A directory of
Service Agents is published annually and is available upon request.
W
arranty i nformation
A. Glastender, Inc. warrants all products to be free of defects in material and workmanship. Within one year
from date of installation, or 15 months from date of factory shipment, whichever occurs sooner, Glastender,
Inc. will replace any part or assembly found defective under normal use and service. Field replacement parts
include a warranty of 90 days from date of installation.
B. This warranty is conditioned upon Glastender, Inc. receiving notice of any defect subject to this warranty
within sixty (60) days of its discovery by the end user or dealer.
C. This warranty does not apply to damage resulting from fire, water, burglary, accident, abuse, misuse, acts of
God, attempted repairs, or improper installation by unauthorized persons.
Glastender, Inc. shall not be liable for loss of use, revenue, or profit or for any other indirect, incidental, special,
D.
or consequential damage including, but not limited to product spoilage or loss. No representative, distributor,
dealer, service company, or any other person is authorized to modify this warranty. This warranty replaces all
other written or verbal warranties.
E. G
lastender, Inc. requires proof of the installation date and may delay payment for claims until adequate proof is
provided.
F. The following are considered “in-warranty”:
1. Exchange of defective parts within one year from date of original installation or 15 months from date of fac tory shipment.
2. Compressors exchanged within the five-year compressor warranty period, which begins on the date the
equipment was manufactured.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
6