Glastender GT-18+3 Installation Manual

Operation Manual
GT-18 SerieS GlaSSwaSherS
GT-18, GT-18+1, GT-18+1L, GT-18+1R, GT-18+2, GT-18+2-IC and GT-18+3
(manufactured after August 2006)
GT-18 Glasswasher Operation & Maintenance Video - http://www.glastender.com/videos/
The GT-18 is a simple and effective glasswasher that, if properly maintained, will provide years of reliable service. This video provides a visual illustration of proper care and cleaning of the glasswasher.
GT-18
Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780
800.748.0423 · 989.752.4275 · Fax 989.752.4444 · www.glastender.com
Rev. 04-19-17
GT-18+2
© 2010 Glastender, Inc.
index
Topic Page
Introduction .....................................................................................................1
What is a glasswasher? ................................................................................... 1
Utility Requirements and Connections ........................................................... 2
Main Section - Front View .............................................................................2
Uncrating and Start-Up Instructions ............................................................... 3
Operation .........................................................................................................4
Thermostat Control ................................................................................4
Low Water Pressure ................................................................................ 4
Exploded View of GT-18 Series Glasswashers ..............................................5
Wiring Diagrams .........................................................................................6-8
Useful Information About Water, Detergent and Sanitizer ............................ 9
Important Information about Chemicals .......................................................10
Tips for Trouble-Free Operation ................................................................... 11
Cleaning Instructions .................................................................................... 12
Trouble Shooting Guide ................................................................................13
Warranty ........................................................................................................14
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
inTroducTion
This manual describes the operational features of the GT-18, GT-18+1, GT-18+1L, GT-18+1R, GT-18+2, GT-18+2-IC and GT-18+3 model glasswashers. Please review this information before attempting instal­lation and operation. Long term, trouble-free operation will follow if good housekeeping and maintenance procedures are followed.
For a video illustration of care and cleaning of the GT-18 visit http://www.glastender.com/videos/.
Thank you for selecting Glastender, Inc. products.
whaT iS a GlaSSwaSher?
Glastender, Inc. has been manufacturing automatic glasswashers since 1969. Today, Glastender glasswashers have been installed around the world. But what is a glasswasher? It is simply a piece of machinery that washes glassware, which eliminates the need for human labor and the conventional three-compartment sink. The glass­washer is, in effect, a mechanized three-compartment sink. It “washes”, “rinses”, and “sanitizes” glassware.
noTe The SimpliciTy:
FuncTion deSiGn
waSh 120ºF (48.9ºC) water and a preset portion of detergent join in the tank. During operation, 5 gal-
lons per minute of hot soapy water are pumped in a forceful, but gentle, spray pattern across the moving glassware. When the wash cycle is complete, all water is drained. While the drain is still open, clean water pre-rinses the holding tank to prepare for the rinse and sanitize cycle.
rinSe and
aniTize
S
Please read on to learn more about this simple machine.
120ºF (48.9ºC) water and a preset portion of sanitizer and rinse aid join in the tank. During opera­tion, 5 gallons per minute of rinse water are pumped in a forceful, but gentle, spray pattern across the moving glassware. At the end of the cycle, all water is drained so the next load can begin with fresh, clean water.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
1
uTiliTy requiremenTS and connecTionS
1. General Plumbing
2. Drain
3. Electrical
4. Detergent
5. Sanitizer
a. 1/2” OD (or larger) copper to 3/8” FMPT adapter provided b. Minimum water pressure is 25 PSI c. Maximum water pressure is 100 PSI. Install water pressure regulator if line pressure is
over 100 PSI. Water valve on unit has built-in strainer and flow control to provide consis-
tent volume between 25 and 100 PSI d. Install separate water shut-off valve e. Unit has built-in air gap - vacuum breaker is not required f. Maximum temperature is 150ºF (66ºC) g. Minimum temperature is 120ºF (49ºC) h. Consumption is 2-1/2 gallons per cycle
a. 1-1/2” tailpiece b. Use open type floor drain for maximum drainage
a. 120V, single phase, 60Hz, 6-foot grounded cord included b. Dedicated 15 amp circuit recommended c. Power requirements - 3.5 amps
a. Extra heavy duty, non-foaming, commercial liquid dishwashing detergent is required - .30%
concentration b. Consult local chemical supplier to match detergent with local water conditions
a. Liquid chlorine bleach (sodium hypochlorite - 5.25% solution) adjusted to 50 ppm
6. Rinse Aid
7. Installation Considerations
a. Liquid Rinse Aid adjusted for proper sheeting
a. 1” clearance required to remove top b. Front side service is essential c. Detergent, Sanitizer, and Rinse Aid containers are stored externally - six-foot lengths of
tubing are provided. Storage for three one-gallon containers is required within ve feet
main SecTion FronT View
Digital
Temperature
Gauge
Start Switch
Chemical Pump
Prime Switch
Electronic Control Timer
GT-18 Glasswasher with front panel removed
2
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
uncraTinG and STarT-up inSTrucTionS
The glasswasher is shipped in two cartons. After uncrating, follow this procedure:
1. Set in place and install top.
2. Place chemical Feed Lines into the proper chemical containers. a. Red is detergent. b. Blue is rinse aid. c. Clear is sanitizer. WARNING: The chemicals used in commercial glasswashing are very harsh. Exposure to human skin can
cause severe burns. Chemical containers should be stored in a manner and/or location that pre­vents them from spilling or splashing. Chemical containers must be secured. Please consult your chemical vendor to ensure proper storage or call the Glastender factory to purchase a clip-on chemical rail, part number 01000710.
3. After utility connections described above are completed, plug in glasswasher.
4. Depress Prime switches to fill Feed Lines. NOTE: Always cycle the machine after using the prime switch­es. Undiluted chemicals will damage stainless steel.
5. Cycle the glasswasher and check chemical settings.
6. If chemical adjustment is required, unplug glasswasher, remove front panel, and adjust chemicals as required
using the Electronic Control Timer. See chemical adjustment procedure below.
chemical adjuSTmenT procedure
The chemical strengths should be tested with a professional test kit by the chemical supplier. Water samples should be taken during the wash cycle and the rinse cycle.
Detergent - .30% concentration Sanitizer - 50 PPM (sodium hypochlorite [bleach]) Rinse Aid - until proper sheeting is achieved
Detergent: If the factory setting does not render the proper concentration,
turn the detergent adjustment knob clockwise to increase or counterclockwise to decrease the dispense time. Repeat chemi­cal testing procedure and adjust again if necessary.
Sanitizer: If the factory setting does not render the proper concentration,
turn the sanitizer adjustment knob clockwise to increase or counterclockwise to decrease the dispense time. Repeat chemi­cal testing procedure and adjust again if necessary.
Rinse Aid: If the factory setting does not render the proper level of sheet-
ing, turn the rinse aid adjustment knob clockwise to increase or counterclockwise to decrease the dispense time. Run a test cycle to check wash results and adjust again if necessary.
Rinse Aid
Detergent
Sanitizer
Electronic Control Timer
7. Replace panel and plug in glasswasher. Cycle the glasswasher and check chemical settings. Repeat step 6
if necessary.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
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