Glastender FRA-24, FRA-36, FRB-24, FRB-36, DI-FR Operation Manual

Operation Manual and Parts Directory

FRA-24, FRA-36, FRB-24, FRB-36, DI-FR, DI-FR-DW, DI-FR36, DI-FR36-FL,
DI-FR36-DW, DI-FR36-DW-FL

Ice cream Freezers

800.748.0423 · 989.752.4275 · Fax [phone] · www.glastender.com

Rev. 06-01-10

DI-FR-DW

FRA-24

Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780

© 2010 Glastender, Inc.

InDex

Terms and Conditions ...................................1

Warranty ........................................................2

Utility Requirements and Connections .........3

Operation .......................................................3

Uncrating and Start-Up Instructions .............4

Drop-In Model Installation Instructions .......4

Replacement Parts ..................................... 5-6

Wiring Diagram ............................................5

Cleaning Instructions ....................................3

IMPORTANT !! - Attention Service Companies
Please review the important warranty information on page 2 of this manual. If labor warranty applies,
authorization must be obtained from the factory prior to the service being performed. Please call the factory
between 8:00AM and 5:00PM EST, Monday through Friday.

terms anD conDItIons

PrIces:

All prices are LIST. Applicable taxes will be added.

QuotatIons:

Unless otherwise stated, quotations are effective for 30 days only.

accePtance:

All orders are subject to acceptance by Glastender, Inc.’s headquarters in
Saginaw, Michigan. Possession of the Product Directory and Price List
is not an offer to sell.

shIPments:

F.O.B. factory in Saginaw, Michigan. Freight terms are Third Party or
Collect if shipped directly to you. Prepay and Add to Invoice freight
terms are available upon request. The approximate shipping weights of
all products are listed with the prices. Partial shipments will be made
unless otherwise specified by the customer. Surface freight classifica­tions are:
Glasswashers, Line Chillers - Class 92.5
Cocktail Stations, Underbar Equipment - Class 85
Bar Die/Underbar Equipment – Class 125
Refrigeration Equipment, 48” long or smaller - Class 100
Refrigeration Equipment, greater than 48” long - Class 110

All small items are evaluated to see the most cost effective means for
shipment. Many small items ship via UPS or FedEx; however, when
dimensional weight is excessive DB Schenker, UPS Supply Chain, or
even common LTL carriers are the most cost effective choice. Spare
parts orders received before 1:00 PM EST can usually be shipped the
same day.

DelIvery:

The majority of equipment is manufactured to order and typically ships
within three to six weeks after complete order information is received by
the factory. In-stock equipment typically ships within two to three days
of the factory receiving complete order information.

returns:

Items specified as “Manufactured to Order” are NOT returnable.

A Return Material Authorization (RMA) number must be issued by the
factory in advance for any items that are returnable. The RMA number
MUST be noted on the outside of the returned package. Returns must be
received within 90 days of the RMA issue date. Shipping charges must
be prepaid. A minimum 20% restocking charge will be applied to all
authorized returns if received in new, unused condition in the original
packaging.

The above conditions apply to spare part returns, except spare part
returns must be received within 30 days of original shipment for elec­tronic or electrical parts or within 90 days for all other parts.

loss or Damage:

For customer routed shipments, Glastender, Inc. is not responsible for
any loss, damage, or delay of merchandise during shipment. Such transit
claims must be filed with the carrier. Merchandise must be examined on
arrival. If shortages occur, Glastender, Inc. must be notified in writing
within five (5) days of delivery to honor any shortage claim. Glastender
will assume responsibility for freight claims on Prepay and Add ship­ments but the customer must inspect freight and note any damage upon
receipt. Failure to do so may result in losses at the customer’s expense.

The order department is happy to assist with routing or shipping ques­tions.

Payment terms:

Cash should be included with all orders unless credit terms have been
arranged. To establish credit, banking and trade references are required.
A convenient credit application is available upon request. Payment via
credit card is not our normal means of receiving payment. Visa and
MasterCard will be accepted, but must be charged at the time of ship­ment. In addition, a payment via credit card for orders totaling more than
$500 will incur a 3% convenience fee on the total transaction amount.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

1

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

custom orDers:

Custom orders must be paid in advance and are not subject to cancel­lation.

lamInates:

Some products include common, readily available plastic laminates of
the customer’s selection. There may be an additional charge if uncom­mon varieties are ordered. 05/18/10

Visit our web site for current specication sheets,

operations manuals, parts directories and price lists

Warranty statement

APPLICABLE TO ALL PRODUCTS SOLD WITHIN THE UNITED STATES AND CANADA

LABOR: Glastender, Inc. warrants all products to be free of defects
in material and workmanship. In established areas, a start-up and a
90-day labor warranty are included with glasswasher models GT-24
and GT-30. The GT-18 series glasswashers include a 90-day labor
warranty. Self-contained refrigeration models, except beer line chill­ers, include a 1-year labor warranty, for the duration of one year from
date of installation or up to 18 months from date of factory shipment,
whichever occurs sooner. For warranty labor claims beyond 15 months
from the date of factory shipment, proof of date of installation or occu­pancy must be provided. Authorization for labor must be obtained from
Glastender within the warranty period and prior to the service being per­formed. Labor warranty applies to the United States and Canada only.

PARTS: Within one year from date of installation or 18 months from
date of factory shipment, whichever occurs sooner, Glastender, Inc.
will replace any part or assembly found defective under normal use and
service. Field replacement parts include a warranty of 90 days from date
of installation.

FOUR YEAR ADDITIONAL COMPRESSOR WARRANTY: Glastender
will warrant to the original user the compressor for all self-contained
refrigeration models for an additional four years following the regular
one-year warranty period. This plan applies to the compressor only.

A warranty claim form MUST accompany all returned defective
parts or assemblies. This form MUST be completed in full. Failure
to do so may result in delay or denial of credit. Any defective part or
assembly must be returned to Glastender, Inc., Saginaw, Michigan,
with all transportation and delivery charges prepaid. Warranty repairs
or replacements will be shipped FOB factory in Saginaw, Michigan.
Reimbursement for applicable freight charges covers ground service only.

Glastender provides in-warranty repairs during a service company’s
regular working days and hours. There is no provision for payment
of a premium rate during “overtime” hours. When warranty service is
requested during other than normal working hours, the end user will be
charged the premium portion of the overtime rate.

The warranty does not cover equipment subjected to accidents, freight
damage, alterations from the original design, improper power and/or
plumbing hookups, improper chemical use, general misuse, or lack
of routine required maintenance as determined by Glastender, Inc.
Installation, normal control adjustments, general maintenance, correct­ing an installation error, or service calls that reveal the unit is function­ing normally will not be reimbursed under warranty.

Condenser coils on self-contained refrigeration products must be
cleaned regularly. Failure to provide adequate air flow to a refrigeration
unit will void the warranty.

SECOND YEAR EXTENDED PARTS & LABOR WARRANTY:
Glastender’s one-year parts and labor warranty on self-contained refrig­eration units, excluding beer line chillers, can be extended to two years
with the purchase of a two year parts and labor warranty. Specify part
number EWR2 ($150 net price) when ordering.

EXPORT WARRANTY - One year parts only.

EXCLUSION OF WARRANTIES
EXCEPT AS PROVIDED ABOVE, GLASTENDER MAKES
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE
OR NON-INFRINGEMENT.

LIMITATION OF REMEDIES AND DAMAGES
If Buyer makes a valid and timely claim as outlined above, Glastender’s
liability and Buyer’s remedies under this agreement will be limited solely
to labor charges authorized and/or replacement or credit, at Glastender’s
option, with respect to Products returned at Buyer’s expense within thir­ty (30) days after warranty repair. GLASTENDER’S LIABILITY WILL
IN NO EVENT BE GREATER IN AMOUNT THAN THE PURCHASE
PRICE OF THE RETURNED PRODUCTS. GLASTENDER
WILL NOT BE LIABLE UNDER ANY CIRCUMSTANCE FOR
CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING,
BUT NOT LIMITED TO, LABOR COSTS EXCEPT AS COVERED
UNDER OUR WARRANTY, LOST PROFITS OR THE LOSS OF
PERISHABLE PRODUCTS RESULTING FROM THE USE OF OR
INABILITY TO USE OUR PRODUCTS OR FROM OUR PRODUCTS’
INCORPORATION INTO OR BECOMING A COMPONENT OF
ANY OTHER PRODUCT. NEITHER PARTY WILL HAVE ANY
NEGLIGENCE OR OTHER TORT LIABILITY TO THE OTHER, OR
TO ANY THIRD PARTY, ARISING FROM ANY BREACH OF THIS
AGREEMENT.

GOVERNING LAW - JURISDICTION
The terms and conditions of an order are to be governed and construed
according to the laws of the State of Michigan, without regard to conflict
of laws principles. Buyer hereby consents to the jurisdiction and venue
of the courts located in Saginaw County, Michigan.

No representative, distributor, dealer, or any other person is authorized
to modify this warranty. This warranty replaces all other written or
verbal warranties.

NOTE: Glastender, Inc.’s policy of constant quality improvement
means that prices, specifications, and policies are subject to change
without notice. Questions regarding this warranty should be directed to
Glastender’s Customer Service Representative.

Glastender shall not be liable for loss of use, revenue, or prof­it, or for any other indirect, incidental, special, or consequential
damage including, but not limited to, product spoilage or loss.

This warranty is conditioned upon Glastender receiving notice of any
defect subject to this warranty within sixty (60) days of its discovery
by the end user or dealer. All products are warranted only for the initial
place of installation. Removal of a product automatically terminates this
warranty.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

03/03/10

IMPORTANT!!

Attention Refrigeration Service Companies

Please review the important warranty information on this page. If you
believe a service call should be covered by the factory, please call
the factory for authorization between 8AM and 5PM EST, Monday
through Friday.

2

IntroDuctIon

This manual describes the operation features of the Ice Cream Freezer. Please review this information before
attempting installation and operation.

Long term, trouble-free operation will follow if good housekeeping and maintenance procedures are followed.
Thank you for selecting Glastender, Inc. products.

utIlIty reQuIrements anD connectIons

Electrical: 115 Volt AC, 1 Phase, 60 Hz, 4.68 full load amps. A dedicated 15 amp circuit is recom­ mended. A 6-foot grounded cord is included.

Plumbing: 1. Without dipper well - none required.

2. With dipper well-

• Drain: 1-1/2” PVC tailpiece provided.

• Water Supply: 3/8” chrome riser provided.

oPeratIon

The Ice Cream Freezer is designed to store ice cream. The FRA-24, FRB-24, and DI-FR models hold one 3­gallon container and the FRA-36, FRB-36, and DI-FR36 models hold two 3-gallon containers. The operating
temperature range is -5ºF (-21ºC) to 10ºF (-12ºC).

Cleaning is essential to sustaining the integrity of your equipment and preventing corrosion.

ESTIMATED CLEANING TIME: 5 to 10 minutes per unit daily.

FREQUENCY: Daily cleaning of exterior & door gaskets. Interior thawing and cleaning as necessary.

PROCEDURE:

1. A non-chlorine based cleaner or mild detergent and warm water applied with a soft cloth or sponge to all con­tact surfaces.

2. Immediately rinse off cleaning agent(s), using clean warm water, clean soft cloth or sponge.

3. Dry with a soft clean cloth, removing standing water as soon as possible.

NOTES:

1. Never use hydrochloric acid, wire brushes, steel wool, scrapers, or chlorine based cleaners on stainless steel
surfaces, since they will break down the passivity layer and allow corrosion to occur.

2. On stainless steel surfaces, you may use a soft bristle brush or Scotch-Brite® pad for more stubborn stains.
Always scrub with the direction of the grain. Follow with a thorough cleaning as described above.

3. Deposits from food preparation must be properly removed. Even hard water deposits will rust stainless steel,
if not removed.

4. Door gaskets are most often overlooked when cleaning. Failure to clean them regularly will lead to premature
failure, since alcohol, debris, and moisture build-up breaks down the gasket material.

5. When excess frost builds up on the interior liner, store ice cream in the kitchen freezer and unplug the unit for
the night. First thing the next morning, clean the interior, using a sponge to soak up excess moisture.

6. NEVER use a pick or sharp object to remove frost from the interior liner.

cleanIng InstructIons

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

3

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

uncratIng anD start-uP InstructIons

Ice Cream Freezer models are shipped in one carton. These steps should be followed:

1. If legs are included, bolt them to the base with bolts provided.

2. Unwrap power cord.

3. Position unit and level.

4. Plug into 115 volt AC outlet.

5. Your Glastender equipment is now ready for use.

DroP-In moDel InstallatIon InstructIons

PLAN VIEWS

CUT-OUT DIMENSION

14-3/4" X 14-3/4"

18"

14"

AIR FLOW

14" 18"

CUT-OUT DIMENSION

22-3/4" X 14-3/4"

AIR FLOW

24"

14"

MINIMUM 5" CLEARANCE

FOR AIR FLOW

COLD
WATER

DRAIN

DI-FR DI-FR-DW DI-FR36

COUNTER TOP

U-CHANNEL

BOLT

SIDE ELEVATION

CUT-OUT DIMENSION
24-3/4" X 14-3/4"

AIR FLOW

28"
24"

18"14"

CUT-OUT DIMENSION
32-3/4" X 14-3/4"

34"

24"

MINIMUM 5" CLEARANCE
FOR AIR FLOW

DI-FR36-DW

DI-FR36-FL DI-FR36-DW-FL

ANGLE

BRACKET

SCREW

AIR FLOW

18"

COUNTER TOP

NOTE:

AIR FLOW RESTRICTION WILL CAUSE
COMPRESSOR FAILURE AND VOID WARRANTY.

DI-FR

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

COUNTER TOP

INSTALLATION INSTRUCTIONS

1. Remove angle brackets from drop-in ice
cream freezer.

2. Place freezer into appropriate size cut-out
for specific model number used.

3. Replace angle brackets, firmly tighten screws.

4. Place U-channels on top of bolts.

5. Tighten each bolt evenly along U-channels.

6. Seal as necessary.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

DI-FR-DW

4

rePlacement Parts

1

5

8

4

2

10

6

11

3

9

13

7

14

12

15

MAIN
POWER
SUPPLY
CORD

115v AC
15amp

ELECTRICALRATINGS

Compressor 115VOLT 4.40AMP
CondensingUnitFanMotor 115VOLT .28AMP

TOTALAMPS  4.68

BLACK
WHITE
GREEN

GREEN 16 GA

16

WIrIng DIagram

BLUE 16 GA

THERMOSTAT

BLACK 16 GA

CONDENSER FAN

WHITE 16 GA

WHITE 16 GA

GREEN 16 GA

17

BLUE 16 GA

OVERLOAD

RELAY

STARTER

REFRIGERATIONRATINGS

Refrigerant R404A 6oz.
CondensingUnitFanMotor Approx. 12PSIG

START

COMPRESSOR

COMMON

RUN

18

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

5

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

rePlacement Parts

Part no. olD Part no. DescrIPtIon lIst

1. 04000105 GT-035012 Compressor, 1/5 HP, R404A refrigerant $460.00

2. 04000241 Start relay 19.00

3. 04000120 GT-032204 Start capacitor 18.00

4. 04000121 GT-031206 Overload 10.00

5. 06001445 GT-035107 Fan motor 35.00

6. 06001395 GT-032802 Fan blade 5.00

7. 07000133 GT-031513 Fan motor bracket 20.00

8. 04000100 GT-032608 Condenser coil 130.00

9. 06001385 Filter Dryer, 1/4" x 1/4" 20.00

10. 04000108 GT-036219 Door for single unit, models FRA-24, FRB-24, and DI-FR 114.00

11. 04000109 GT-036220 Door for double unit, models FRA-36, FRB-36, DI-FR36, and DI-FR36-DW 138.00

12. 04000110 GT-036253 Flip lid, double unit, models DI-FR36-FL and DI-FR36-DW-FL 162.00

13. 04000091 GT-031309 Single door gasket, 11-15/16” x 11-15/16” 18.00
04000092 GT-031310 Double door gasket, 21-15/16” x 11-15/16” 18.00
04000093 GT-031324 Flip lid gasket (two required), 11-7/8” x 11-1/32” 18.00

14. 04000184 Breaker strip, four pieces, single unit, models FRA-24, FRB-24, 25.00
DI-FR, and DI-FR-DW (S/N 404099008X and greater)
04000118 GT-038506 Breaker strip, four pieces, single unit, models FRA-24, FRB-24, 25.00
DI-FR, and DI-FR-DW (manufactured from 4/96 to 3/06)
04000185 Breaker strip, four pieces, double unit, models FRA-36, FRB-36, DI-FR36, 30.00
DI-FR36-DW, DI-FR36-FL, DI-FR36-DW-FL (S/N 404099008X and greater)
04000119 GT-038507 Breaker strip, four pieces, double unit, models FRA-36, FRB-36, DI-FR36, 30.00
DI-FR36-DW, DI-FR36-FL and DI-FR36-DW-FL (manufactured 4/96 to 3/06)

15. 04000104 GT-034617 Dipper well faucet 95.00

16. 04000112 GT-038426 6” Diameter stainless strainer 115.00

17. 04000265 Thermostat, Freeaer, 9530N1492, replacement 55.00

18. 04000126 GT-032102 Bracket, freezer lid cover, set of 2 25.00
04000124 GT-032509 Cap tube, (.036 x 96”) 20.00
07000599 Replacement power cord assembly, includes (06001572 01000669 06001314) 40.00

220 volt 50 hz rePlacement Parts

Part no. DescrIPtIon lIst

04000106 Compressor, 1/5HP, 230/1/50, R404a $540.00
04000242 Start capacitor, 1/5 hp, 230/1/50, Tecumseh compressor AEA2380ZXC (04000106) 25.00
04000244 Overload Protector, 1/5 hp 230/1/50 Tecumseh compressor (04000106) 21.00
06001415 Relay 1/5 hp R22, 230/1/50V Tecumseh, model AEA2380ZXC (04000106) 19.00
06001448 Motor, evaporator fan, 220V 50.00

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

6

U N P A R A L L E L E D U N D E R B A R D E S I G N & E N G I N E E R I N G

Expect more

more flexibility

more features

Glastender has the most complete line of bar equipment and
the ability to manufacture custom units, giving you virtually
unlimited design exibility. Each piece of equipment is
engineered with features that enhance your efciency, ease
your maintenance, and prolong the life of your investment.

The exibility you want. The features you need.

Glastender. Expect more.

GLASSWA S H ERS • COCKTAIL S TAT IONS • CO OLERS • FROST ERS • BEER S Y S T EMS