Glastender DI-FR36-DW-FL User Manual

Page 1
Operation Manual, Parts Directory, and Price List
A Family Company Manufacturing
In The USA Since 1969
FRA-24, FRA-36, FRB-24, FRB-36, DI-FR, DI-FR-DW, DI-FR36, DI-FR36-FL, DI-FR36-DW, DI-FR36-DW-FL
DI-FR-DW
4004503
Conforms to UL STD 471
Certied to CAN/CSA STD
C22.2 No. 120-M91
Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780
800.748.0423 · 989.752.4275 · Fax 989.752.4444 · www.glastender.com
Rev. 04-03-14
FRA-24
© 2010 Glastender, Inc.
Page 2
InDex
Terms and Conditions ...................................1
Warranty ........................................................2
Utility Requirements and Connections .........3
Operation .......................................................3
Uncrating and Start-Up Instructions .............4
Drop-In Model Installation Instructions .......4
Replacement Parts ..................................... 5-6
Wiring Diagram ............................................5
Cleaning Instructions ....................................3
IMPORTANT !! - Attention Service Companies Please review the important warranty information on page 2 of this manual. If labor warranty applies, authorization must be obtained from the factory prior to the service being performed. Please call the factory between 8:00AM and 5:00PM EST, Monday through Friday.
terms anD conDItIons
PrIces:
All prices are LIST. Applicable taxes will be added.
QuotatIons:
Unless otherwise stated, quotations are effective for 30 days only.
accePtance:
All orders are subject to acceptance by Glastender, Inc.’s headquarters in Saginaw, Michigan. Possession of the Product Directory and Price List is not an offer to sell.
shIPments:
F.O.B. factory in Saginaw, Michigan. Freight terms are Third Party or Collect if shipped directly to you. Prepay and Add to Invoice freight terms are available upon request. The approximate shipping weights of all products are listed with the prices. Partial shipments will be made unless otherwise specified by the customer. Surface freight classifica­tions are: Glasswashers, Line Chillers - Class 92.5 Cocktail Stations, Underbar Equipment - Class 85 Bar Die/Underbar Equipment – Class 125 Refrigeration Equipment, 48” long or smaller - Class 100 Refrigeration Equipment, greater than 48” long - Class 110
All small items are evaluated to see the most cost effective means for shipment. Many small items ship via UPS or FedEx; however, when dimensional weight is excessive DB Schenker, UPS Supply Chain, or even common LTL carriers are the most cost effective choice. Spare parts orders received before 1:00 PM EST can usually be shipped the same day.
DelIvery:
The majority of equipment is manufactured to order and typically ships within three to six weeks after complete order information is received by the factory. In-stock equipment typically ships within two to three days of the factory receiving complete order information.
returns:
Items specified as “Manufactured to Order” are NOT returnable.
A Return Material Authorization (RMA) number must be issued by the factory in advance for any items that are returnable. The RMA number MUST be noted on the outside of the returned package. Returns must be received within 90 days of the RMA issue date. Shipping charges must be prepaid. A minimum 20% restocking charge will be applied to all authorized returns if received in new, unused condition in the original packaging.
The above conditions apply to spare part returns, except spare part returns must be received within 30 days of original shipment for elec­tronic or electrical parts or within 90 days for all other parts.
loss or Damage:
For customer routed shipments, Glastender, Inc. is not responsible for any loss, damage, or delay of merchandise during shipment. Such transit claims must be filed with the carrier. Merchandise must be examined on arrival. If shortages occur, Glastender, Inc. must be notified in writing within five (5) days of delivery to honor any shortage claim. Glastender will assume responsibility for freight claims on Prepay and Add ship­ments but the customer must inspect freight and note any damage upon receipt. Failure to do so may result in losses at the customer’s expense.
The order department is happy to assist with routing or shipping ques­tions.
Payment terms:
Cash should be included with all orders unless credit terms have been arranged. To establish credit, banking and trade references are required. A convenient credit application is available upon request. Payment via credit card is not our normal means of receiving payment. Visa and MasterCard will be accepted, but must be charged at the time of ship­ment. In addition, a payment via credit card for orders totaling more than $500 will incur a 3% convenience fee on the total transaction amount.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
1
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
custom orDers:
Custom orders must be paid in advance and are not subject to cancel­lation.
lamInates:
Some products include common, readily available plastic laminates of the customer’s selection. There may be an additional charge if uncom­mon varieties are ordered. 05/18/10
Visit our web site for current specication sheets,
operations manuals, parts directories and price lists
Page 3
Warranty statement
APPLICABLE TO ALL PRODUCTS SOLD WITHIN THE UNITED STATES AND CANADA
LABOR: Glastender, Inc. warrants all products to be free of defects in material and workmanship. In established areas, a start-up is included with glasswasher models GT-24 and GT-30. A 1-year labor warranty applies to all glasswashers. BDS model bottle disintegration systems and self-contained refrigeration models, except beer line chillers, include a 1-year labor warranty, for the duration of one year from date of installation or up to 18 months from date of factory shipment, whichever occurs sooner. For warranty labor claims beyond 15 months from the date of factory shipment, proof of date of installation or occupancy must be provided. Authorization for labor must be obtained from Glastender within the warranty period and prior to the service being performed. Labor warranty applies to the United States and Canada only.
PARTS: Within one year from date of installation or 18 months from date of factory shipment, whichever occurs sooner, Glastender, Inc. will replace any part or assembly found defective under normal use and service. Field replacement parts include a warranty of 90 days from date of installation.
FOUR YEAR ADDITIONAL COMPRESSOR WARRANTY: Glastender will warrant to the original user the compressor for all self­contained refrigeration models for an additional four years following the regular one-year warranty period. This plan applies to the compressor only.
A warranty claim form MUST accompany all returned defective parts or assemblies. This form MUST be completed in full. Failure to do so may result in delay or denial of credit. Any defective part or assembly must be returned to Glastender, Inc., Saginaw, Michigan, with all transporta­tion and delivery charges prepaid. Warranty repairs or replacements will be shipped FOB factory in Saginaw, Michigan. Reimbursement for applicable freight charges covers ground service only.
Glastender provides in-warranty repairs during a service company’s regular working days and hours. There is no provision for payment of a premium rate during “overtime” hours. When warranty service is requested during other than normal working hours, the end user will be charged the premium portion of the overtime rate.
The warranty covers substantiated travel expenses for up to 2 hours / 100 miles round trip and a maximum of $150. Any additional costs due to installations that require extra work, time, or travel to gain access for service are the sole responsibility of the equipment purchaser. Any exceptions to these travel and access limitations must be pre-approved by a factory representative.
The warranty does not cover equipment subjected to accidents, freight damage, alterations from the original design, improper power and/or plumbing hookups, improper chemical use, general misuse, or lack of routine required maintenance as determined by Glastender, Inc. Installation, normal control adjustments, general maintenance, correct­ing an installation error, or service calls that reveal the unit is function­ing normally will not be reimbursed under warranty.
Condenser coils on self-contained refrigeration products must be cleaned regularly. Failure to provide adequate air flow to a refrigeration unit will void the warranty.
Glastender shall not be liable for loss of use, revenue, or profit, or for any other indirect, incidental, special, or consequential damage includ­ing, but not limited to, product spoilage or loss.
This warranty is conditioned upon Glastender receiving notice of any defect subject to this warranty within sixty (60) days of its discovery by the end user or dealer. All products are warranted only for the initial place of installation. Removal of a product automatically terminates this warranty.
SECOND YEAR EXTENDED PARTS & LABOR WARRANTY:
Glastender’s one-year parts and labor warranty on self-contained refrig­eration units, excluding beer line chillers, can be extended to two years with the purchase of a two year parts and labor warranty. Specify part number EWR2 ($150 net price) when ordering.
EXPORT WARRANTY - One year parts only.
EXCLUSION OF WARRANTIES
EXCEPT AS PROVIDED ABOVE, GLASTENDER MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT.
LIMITATION OF REMEDIES AND DAMAGES If Buyer makes a valid and timely claim as outlined above, Glastender’s liability and Buyer’s remedies under this agreement will be limited solely to labor charges authorized and/or replacement or credit, at Glastender’s option, with respect to Products returned at Buyer’s expense within thir­ty (30) days after warranty repair. GLASTENDER’S LIABILITY WILL IN NO EVENT BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE RETURNED PRODUCTS. GLASTENDER WILL NOT BE LIABLE UNDER ANY CIRCUMSTANCE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, LABOR COSTS EXCEPT AS COVERED UNDER OUR WARRANTY, LOST PROFITS OR THE LOSS OF PERISHABLE PRODUCTS RESULTING FROM THE USE OF OR INABILITY TO USE OUR PRODUCTS OR FROM OUR PRODUCTS’ INCORPORATION INTO OR BECOMING A COMPONENT OF ANY OTHER PRODUCT. NEITHER PARTY WILL HAVE ANY NEGLIGENCE OR OTHER TORT LIABILITY TO THE OTHER, OR TO ANY THIRD PARTY, ARISING FROM ANY BREACH OF THIS AGREEMENT.
GOVERNING LAW - JURISDICTION
The terms and conditions of an order are to be governed and construed according to the laws of the State of Michigan, without regard to conflict of laws principles. Buyer hereby consents to the jurisdiction and venue of the courts located in Saginaw County, Michigan.
No representative, distributor, dealer, or any other person is authorized to modify this warranty. This warranty replaces all other written or verbal warranties.
NOTE: Glastender, Inc.’s policy of constant quality improvement means that prices, specifications, and policies are subject to change without notice. Questions regarding this warranty should be directed to Glastender’s Customer Service Representative.
03-21-14
IMPORTANT!!
Attention Refrigeration Service Companies
Please review the important warranty information on this page. If you believe a service call should be covered by the factory, please call the factory for authorization between 8AM and 5PM EST, Monday through Friday.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
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Page 4
IntroDuctIon
This manual describes the operation features of the Ice Cream Freezer. Please review this information before attempting installation and operation.
Long term, trouble-free operation will follow if good housekeeping and maintenance procedures are followed. Thank you for selecting Glastender, Inc. products.
utIlIty reQuIrements anD connectIons
Electrical: 120 Volt AC, 1 Phase, 60 Hz, 3.9 full load amps. A dedicated 15 amp circuit is recom- mended. A 6-foot grounded cord is included.
Plumbing: 1. Without dipper well - none required.
2. With dipper well-
• Drain: 1-1/2” PVC tailpiece provided.
• Water Supply: 3/8” chrome riser provided.
oPeratIon
The Ice Cream Freezer is designed to store ice cream. The FRA-24, FRB-24, and DI-FR models hold one 3­gallon container and the FRA-36, FRB-36, and DI-FR36 models hold two 3-gallon containers. The operating temperature range is -5ºF (-21ºC) to 10ºF (-12ºC).
Cleaning is essential to sustaining the integrity of your equipment and preventing corrosion.
ESTIMATED CLEANING TIME: 5 to 10 minutes per unit daily.
FREQUENCY: Daily cleaning of exterior & door gaskets. Interior thawing and cleaning as necessary.
PROCEDURE:
1. A non-chlorine based cleaner or mild detergent and warm water applied with a soft cloth or sponge to all con­tact surfaces.
2. Immediately rinse off cleaning agent(s), using clean warm water, clean soft cloth or sponge.
3. Dry with a soft clean cloth, removing standing water as soon as possible.
NOTES:
1. Never use hydrochloric acid, wire brushes, steel wool, scrapers, or chlorine based cleaners on stainless steel surfaces, since they will break down the passivity layer and allow corrosion to occur.
2. On stainless steel surfaces, you may use a soft bristle brush or Scotch-Brite® pad for more stubborn stains. Always scrub with the direction of the grain. Follow with a thorough cleaning as described above.
3. Deposits from food preparation must be properly removed. Even hard water deposits will rust stainless steel, if not removed.
4. Door gaskets are most often overlooked when cleaning. Failure to clean them regularly will lead to premature failure, since alcohol, debris, and moisture build-up breaks down the gasket material.
5. When excess frost builds up on the interior liner, store ice cream in the kitchen freezer and unplug the unit for the night. First thing the next morning, clean the interior, using a sponge to soak up excess moisture.
6. NEVER use a pick or sharp object to remove frost from the interior liner.
cleanIng InstructIons
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
3
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
Page 5
uncratIng anD start-uP InstructIons
CONDENSER NEEDS 150 CFM OF SUPPLY AIR TO MAINTAIN PROPER OPERATION.
PLAN VIEWS
Ice Cream Freezer models are shipped in one carton. These steps should be followed:
1. If legs are included, bolt them to the base with bolts provided.
2. Unwrap power cord.
3. Position unit and level.
4. Plug into 115 volt AC outlet.
5. Your Glastender equipment is now ready for use.
DroP-In moDel InstallatIon InstructIons
CUT-OUT DIMENSION
14-3/4" X 14-3/4"
18"
14"
MINIMUM 5" CLEARANCE
FOR AIR FLOW AROUND ALL SIDES
AIR FLOW
14" 18"
CUT-OUT DIMENSION
22-3/4" X 14-3/4"
AIR FLOW
24"
14"
MINIMUM 5" CLEARANCE
FOR AIR FLOW AROUND ALL SIDES
COLD WATER
DRAIN
CUT-OUT DIMENSION
DI-FR DI-FR-DWDI-FR36
COUNTER TOP
U-CHANNEL
BOLT
SIDE ELEVATION
CUT-OUT DIMENSION
24-3/4" X 14-3/4"
AIR FLOW
28" 24"
MINIMUM 5" CLEARANCE
FOR AIR FLOW AROUND ALL SIDES
18"14"
32-3/4" X 14-3/4"
AIR FLOW
34"
24"
MINIMUM 5" CLEARANCE FOR AIR FLOW AROUND ALL SIDES
DI-FR36-DW
DI-FR36-FL DI-FR36-DW-FL
ANLE
BRACKET
SCREW
18"
COUNTER TOP
DI-FR
INSTALLATION INSTRUCTIONS
1. Remove angle brackets from drop-in ice cream freezer.
2. Place freezer into appropriate size cut-out for specific model number used.
3. Replace angle brackets, firmly tighten screws.
4. Place U-channels on top of bolts.
5. Tighten each bolt evenly along U-channels.
6. Seal as necessary.
COUNTER TOP
NOTE: THIS UNIT REQUIRES PROPER VENTILATION. AIR FLOW RESTRICTIONS AND/OR LACK OF VENTILATION OF CABINET
SPACE WILL CAUSE COMPRESSOR FAILURE AND WILL VOID WARRANTY.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
DI-FR-DW
4
Page 6
rePlacement Parts
1
3
12
5
8
6
9
7
16
4
13
2
14
17
10
11
15
18
WIrIng DIagram
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
5
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
Page 7
rePlacement Parts
Part no. DescrIPtIon PrIce
1. 04000105 Compressor, 1/5HP, R404A $470.00
2. 04000241 Start relay (prior to 01/22/2014 SN 404148514) 19.00
04000308 Relay, 1/5HP, 120V, R404A Tecumseh compressor (on and after 01/22/2014 SN
404148514)
3. 04000120 Start capacitor (prior to 01/22/2014 SN 404148514) 18.00 04000310 Start capacitor, 1/5HP, 120V, R404A Tecumseh compressor (on and after
01/22/2014 SN 404148514)
4. 04000121 Overload (prior to 01/22/2014 SN 404148514) 10.00
04000309 Overload, 1/5HP, 120V, R404A Tecumseh compressor (on and after 01/22/2014
SN 404148514)
5. 06001445 Fan motor 45.00
6. 06001395 Fan blade 5.00
7. 07000133 Fan motor bracket 20.00
8. 04000100 Condenser coil 130.00
9. 06001385 Filter dryer, 1/4" x 1/4" 20.00
10. 04000108 Door for single unit, models FRA-24, FRB-24, and DI-FR 114.00
11. 04000109 Door for double unit, models FRA-36, FRB-36, DI-FR36, and DI-FR36-DW 138.00
12. 04000110 Flip lid, double unit, models DI-FR36-FL and DI-FR36-DW-FL 162.00
13. 04000091 Single door gasket, 11-15/16" x 11-15/16" 18.00
04000092 Double door gasket, 21-15/16" x 11-15/16" 20.00
04000093 Flip lid gasket (two required), 11-7/8" x 11-1/32" 18.00
14. 04000184 Breaker strip, four pieces, single unit, models FRA-24, FRB-24, DI-FR, and
DI-FR-DW (SN 404099008X and greater)
04000118 Breaker strip, four pieces, single unit, models FRA-24, FRB-24, DI-FR,
and DI-FR-DW (manufactured from 4/96 to 3/06)
04000185 Breaker strip, four pieces, double unit, models FRA-36, FRB-36, DI-FR36,
DI-FR36-DW, DI-FR36-FL, DI-FR36-DW-FL (SN 40409908X and greater)
04000119 Breaker strip, four pieces, double unit, models FRA-36, FRB-36, DI-FR36,
DI-FR36-DW, DI-FR36-FL, and DI-FR36-DW-FL (manufactured 4/96 to 3/06)
15. 04000104 Dipper well faucet 125.00
16. 04000112 6" diameter stainless strainer 115.00
17. 04000265 Thermostat, freezer, 9530N1492, replacement 55.00
18. 04000126 Bracket, freezer lid cover, set of 2 25.00 04000124 Cap tube (.036 x 96") 20.00 07000599 Replacement power cord assembly, includes (06001572, 01000669, 06001314) 40.00
15.00
25.00
9.00
25.00
25.00
30.00
30.00
220 volt 50 hz rePlacement Parts
Part no. DescrIPtIon PrIce
04000106 Compressor, 1/5HP, 230/1/50, R404A $555.00 04000242 Start capacitor, 1/5HP, 230/1/50, Tecumseh compressor AEA2380ZXC (04000106) 25.00 04000244 Overload Protector, 1/5HP, 230/1/50 Tecumseh compressor (04000106) 21.00
06001415 Relay 1/5HP R22, 230/1/50V Tecumseh, model AEA2380ZXC (04000106) 19.00 06001448 Motor, evaporator fan, 220V 57.00
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
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