GlassCrafters GC1624, GC2036, GC1636, GC2030, GC2436 Installation Instructions Manual

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GLASSCRAFTERS, INC 193 Veterans Blvd., Carlstadt, NJ 07072
1+(800) 233-7362 (F) 1+(888) 233-7362 sales@glasscraftersinc.com
Mirrored Cabinet Installation Instructions
Congratulations on your purchase of Americas nest Mirrored Cabinet by GlassCrafters, Inc.
World class engineering and state of the art design will enable you to enjoy your cabinet for many years to come.
GlassCrafters for your Mirrored Cabinet needs.
The following instruction sheets include the ALL MODELS listed below in both 4” deep and 6” deep Mirrored Cabinets.
To insure proper installation we recommend installation by a professional installer.
To view a video showing helpful tips on how to --
adjust our Cabinet HInges or to install our Mirrored Side Kits, please go to: GlassCraftersMirroredCabinets.com and navigate to the cabinet product that you are installing.
Simply click on the installation tab (located below the product images) to view our installation videos.
GC1624
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
GC2036
If your unit is an electried unit you should have the GC Electric Option manual packed with your unit. If it is not available for installation go on line and download the prod­uct manual you need or contact your dealer. ALL ELECTRIC UNITS REQUIRE INSTALLATION BY A LICENSED ELECTRICIAN.
GC1630
GC2430
GC1636
GC2030
GC2436
Please use extreme care while unpacking and handling your GlassCrafters’ Mirrored Cabinet. Report any damage
immediately to our GlassCrafters customer service team at 800-233-7362,
Monday thru Friday from 8:00 am to 5:00 pm (EST)
1
Revised 05/2016
Mirrored Cabinet Installation -- Unpack all parts carefully and protect Glass and Mirror parts during installation.
Index
Parts List for All Models....................................2
Determining the Rough Opening......................3
Recessing the Cabinet .....................................4
Combining two (2) or three (3) Cabinets .........5
Surface Mount Cabinet.....................................6
Parts List
Carefully review all parts and read the installation instruction before you start. Please r efer to pages 11 & 12 for the exact parts list and item counts for each model number.
1
Section
Surface Mount Side Kit Installation...................7
Glass Shelves...................................................8
Door Installation and Adjustment......................9
Limit Clips.........................................................10
Cleaning Recommendation ..............................8 & 11
Parts Inventory by Model Number....................11-12
Warranty...........................................................12
1. Cabinet
2. Door, (boxed separately)
3. Plastic Wall Anchors
4. Wall Anchor Screws
5. Bottom Surface Mount Wall Bracket
6. Top Surface Mount Bracket
7. Screw Caps
8. Shelf Clips
9. Hole Plugs
10. Cabinet Connectors
4” deep*
11. Cabinet Connectors 6” deep*
12. Glass Shelves
13. Cabinet Connector Mounting
Screws
14. Hinge Cover Name Plates
15. 130 Degree Limit Clips
16. Soft Close Cushion
To insure proper installation
in complete compliance with
your warranty, we recommend installation by a professional installer.
2
17. 3X Magnication Mirror
Note: Allen wrench provided for Electric Option installation only.
* Special order
Tools Required for Installation
GlassCrafters recommends the following tools to properly and safely install your Mirrored Cabinets.
A. Safety Glasses -- should be worn at all times B. Tape Measure C. Level D. #2 Phillips Head Screw Driver
E. Power Screw Driver F. Electric Drill G. 8mm 3/16” Masonry Drill Bit H. 7/32” Drill Bit I. Non Ammonia Household Glass Cleaner J. Soft Paper Towels
Determining the Rough Opening “RO” Dimension
Framing in new construction should follow these dimension. Standard 2x4 studs and 1/2” sheetrock are shown
in the illustrations. For 6” deep models 2x6 studs are required or a semi-recessed application is necessary.
Model Number Rough Opening Single Cabinet Rough Opening Two (2) cabinets Rough Opening Three (3) cabinets
Width Height Width Height Width Height
GC1624 14 3/8” 23 3/8” 29 3/8” 23 3/8” 44 3/8” 23 3/8 ”
GC1630 14 3/8” 29 3/8” 29 3/8” 29 3/8” 44 3/8” 29 3/8”
GC1636 14 3/8” 35 3/8” 29 3/8” 35 3/8” 44 3/8” 35 3/8”
GC2030 18 3/8” 29 3/8” 37 3/8” 29 3/8” 56 3/8” 29 3/8”
GC2036 18 3/8” 35 3/8” 37 3/8” 35 3/8” 56 3/8” 35 3/8”
GC2430 22 3/8” 29 3/8” 45 3/8” 29 3/8” 68 3/8” 29 3/8”
GC2436 22 3/8” 35 3/8” 45 3/8” 35 3/8” 68 3/8” 35 3/8”
Single Cabinet “RO” Rough Opening formula: Overall cabinet width less 5/8” = Rough Opening Two Cabinets “RO” Rough Opening formula: Overall cabinet width less 5/8” plus the overall width of the second added cabinet = Rough Opening Three Cabinet “RO” Rough Opening formula: Overall cabinet width less 5/8” plus the overall width of the two added cabinets = Rough Opening Example: Model GC1630 combined with Model GC2430 = 15” less 5/8” = 14 3/8” plus 23” = 37 3/8” R.O. width.
Height: overall cabinet height less 5/8” = R.O. Height.
Rough Opening:
Note: Cabinet installs over nished wall with sheetrock and/or tile nishes completed. 3/4” Flange on all sides of
Important: Make sure you allow for a minimum of 1” clearance above any obstruction such as faucets, etc.
the cabinet will cover the remaining space in the R.O.
3
Installing a Recessed & Semi-Recessed Mirrored Cabinet
A. Determine the rough opening for the cabinet. Refer to
“R.O.” formula chart on page 3. Opening must be plumb and level.
B. Cabinet can be hinged on left or right. Simply ip the cabinet to change hinge location. For multiple cabinet units determine the hinge location for each unit before they are joined together and mark the top of each unit.
C. Insert cabinet in R.O. and center, Cabinet Flange cov­ers any space in the R.O. around the cabinet and should cover the nished surfaces--Sheetrock and/or tile. Install the cabinet with four (4) #10 x 1 1/2” wood screws (supplied). Use the pre-punched holes above and below the hinge plates (as shown). Do not overtighten. Cover screws with four screw caps (part #434).
B
For Multiple Cabinets: Two or Three unit cabinets must
be joined as shown on the facing page before installation. Note: Three cabinet units require an additional installation screw in the top center of the center unit. Drill an access hole in the cabinet and install an additional #10 x 1 1/2” wood screw. Cover the screws with four or ve screw caps (part #434).
A
2x4 Framing Shown
PLUMB
Hinge Plate shown for right hinged door.
C
LEVEL
4
Combining Two (2) or Three (3) Cabinet Units before Installation.
Any of the cabinets that are the same height my be joined to form one unit. Follow these instructions to cre­ate the nal size unit before attempting installation.
Parts required to join Two (2) Cabinets:
Cabinet Connector Screws Qty Screw Qty
depth Part# Qty Caps
4” deep #426 2
6” deep #429 2
10-32 x 1 1/2”
10-32 x 1 1/2”
8 #434 8
8 #434 8
• Be sure to determine the hinge side door swing location for each unit.
• Mark the top of each unit-- Left, Right or Center with the Hinge plates in the proper position.
When the unit is fully assembled refer to “R.O.” formula chart on page 3 to determine the R.O. required for the unit as assembled.
Assembling multiple cabinet units:
1. Place the units on a 2x4 or 2x6 of sufficient horizontal length to support all the units to be joined. Place 2” edge of the wood at on the oor with the cabinet facing up with the bottom ush to the inside edge of the 2x4.
2. Install the Cabinet Connector (part #426 or 429) on the outside of the left hand cabinet. Use the pre-punched holes immediately above and below the hinge plate loca­tions. Use screws 10-32 x 1/2” as supplied. (See Section #1)
3. Move the second cabinet into position so that the face ange of both units are aligned. Fix the cabinets together using screws 10-32 x 1/2” as supplied. (See Section #1).
4. If there is a third unit follow the steps above.
Left Top
Right Top
Right Top
Left Top
Shown here -- Left and Right hinge side door swings
Parts required to join Three (3) Cabinets:
Cabinet Connector Screws Qty Screw Qty
depth Part# Qty Caps
4” deep #426 4
10-32 x 1 1/2”
16 #434 16
Section 1
Cabinet Flanges
meet here
Left Top
6” deep #429 4
Center Top
Shown here -- Left, Right and Right hinge side door swings
10-32 x 1 1/2”
Right Top
16 #434 16
5
Installing a Surface Mount Mirrored Cabinet
A. Determine the desired height and use a level to mark
a horizontal line. Be sure to allow a minimum clearance of 1” above any obstruction and plumbing xtures. Re­member the base of the cabinet box is 3/4” smaller than the face and the door.
4
6
5
Side Mirror Kit Installation
For surface mounted 4” & 6” Mirrored Cabinets and 6” semi-recessed Mirrored Cabinets.
1) Attach the side mirror kit brackets thru the pre-punched holes in your cabinet.
2) Try to use the rst row from the top and bottom of your cabi­net. Using the eight 10 -32 x 1/2” screws fasten the brackets and nish with screw caps.
3) Attach the 2” x 2” foam pads to the outside cabinet wall above, below and in between the position of the brackets.
Side Mirror Kit parts list:
2 Mirror side panels to match the model height ordered 4 Side kit brackets with adhe­sive tape 6 2”x2” Black Foam Pads with peel off adhesive tape on both sides 8 Screws, 10-32 x 1/2” 8 Screw Caps ( part # 434-00) 2 Alcohol Pads
Side Mirror Bracket
10-32 1/2” Screws
4) Clean the backside of the side mirror kit panel with the Alco hol pads. Check alignment before you attach the mirror to be sure it will align even with the top of the cabinet.
5) Peel off paper covering of the adhesive tape on the side kit brackets pads. (This holds the mirror in place). Carefully align the mirror to the cabinet evenly on all four sides. Press rmly into place and attach to the side kit mirror to the cabinet body.
(Note: Once installed, do not try to remove the mirror as it will break.)
Side Mirror Kit
Side Mirror Bracket
Peel off paper covering adhesive on Bracket
Install Side Mirror:
• Install foam pads on the outside wall above, below and in between the brackets
-
To view a video showing helpful tips on how to install mirrored side kits, please go to GlassCraftersMirroredCabinets.com and navigate to the cabinet product that you are installing. Simply click on the installation tab (located below the product images) to view our installation videos.
2” x2” Foam Pads
Align mirror to level with Top Edge
Side Mirror
2”x 2” Black Foam Pads with peel off adhesive side affix pads to the cabinet
• Clean back side of mirror with alcohol pads
• Peel-off paper covering the adhesive tape on the brackets­ (this holds the
mirror in place)
• Align mirror top and bottom
• Press firmly in place
(Do not try to remove
mirror as it will break)
Side Mirror
Side Mirror Bracket
Side Mirror
Side Mirror Bracket
Peel off paper covering adhesive
7
Glass Shelves Installation
After the Mirrored Cabinet box has been properly in­stalled, determine the appropriate height and location for the glass shelves. Note: make sure the back wall mirror has been completely cleaned after installation. If cleaning the back wall mirror is necessary, use a household non-ammonia glass cleaner.
Cleaning Recommendations:
Never use abrasive cleaners or cleaners containing ammonia. This may cause chemical damage to the mirror and void the warranty.
For cleaning the mirror, we recommend using “ammonia free” Sprayway brand glass cleaner, which is available at a variety of re­tail outlets. www.spraywayinc.com/content/glass-cleaner
Each glass shelf will require four (4) shelf clips. Use care when handling the non-tem­pered glass shelves. On a level plane insert the shelf clips into the pre-punched holes. The clips are designed for a tight tension t to hold the shelf. Place each glass shelf on the top of the left clip rst, then slowly lower onto the right clip with a snap t.
After glass shelves are installed insert hole plugs in all open holes to complete installation.
24” Height Series = 2 Shelves + 8 Shelf Clips
30” Height Series = 3 Shelves + 12 Shelf Clips
Hole Plugs
36” Height Series = 4 Shelves + 16 Shelf Clips
8
Door Installation
The doors are packed individually for protec­tion of the mirror surfaces. Carefully remove the door from the carton.* Hold the door in the upright position snap open the factory in­stalled hinges. Place the hinge onto the fac­tory-installed mounting plate in the cabinet -­Toe rst -- and snap into position. Be careful not to chip the door mirror.
*Do not remove corner protectors until the door is installed
2) Lift and snap into place
Hinge Plate
Door with Hinge
1) Insert into Hinge Toe
first
#1
Screws adjust for Fit alignment left and right to cabinet face
#2
Screws adjust for Fit to Top and Bottom to cabinet face
Corner Protectors
Hinge Toe Plate
Blum Hinge Adjustment
The doors after adjustments are completed place cover caps on hinges.
Hinge Plate* Factory Installed.
*If the door binds and does not fully close, adjust the Hinge Plate on the cabinet up and down, to relieve the tension
To view a video showing helpful tips on how to adjust our cabinet hinges, please go to GlassCraftersMirroredCabinets.com and navigate to the cabinet product that you are installing. Simply click on the installation tab (located below the product images) to view our installation videos.
#3 Screw -
Adjust
Front to Back
Hinge Cover Name Plate
#2 Screw -
Adjust
Top to Bottom
#3
Screws adjust for Flush Fit to cabinet face
#1 Screw -
Adjust Left to Right
9
Limit Clips
Limit Clips are provided should you need to reduce the opening swing of the cabinet door from 170 degrees to 130 degrees (see top view) This will eliminate the possi­bility of the door hitting a wall sconce or other decorative items.
Finished surface
Cabinet
Finished surface
Rececess Cabinet Door Swing Diagrams
Cabinet
170º swing
13swing
10
Master Parts List for Mirrored Cabinets
Model: GC1624-4"
Cabinet 4" Cabinet 1 GC1624-4-Cab
Qty. Part Number
Door - Boxed Separately 1 GC1624-D Plastic Wall Anchor 5 # 10 PWA Wall Anchor Screws 5 # 10 x 1 1/2 Phillips Bottom Surface Wall Mount Bracket 1 414-03 Top Surface Mount Brackets 2 425-00 Screw Caps 12 434-00 Shelf Clips 12 439-01 Hole Plugs 40 433-00 *Cabinet Connectors 4" Cabinet 2 426-00 *Cabinet Connector Mounting Screws 8 18-855 10/32” x 1/2" Glass Shelves 4" Cabinet 2 417-01-A 3 7/16” x 13 1/4" x 5/16" Hinge Cover Name Plates 2 904-00 130 Degree Limit Clip 2 901-00
Soft Close Cushion 2 900-00 3X Magnification Mirror 1 950-01
Model: GC1630-4" Model: GC1636-4" Model: GC1630-6" Model: GC1636-6"
Qty. Part Number Qty.
Cabinet 4" Cabinet 1 GC1630-4-Cab 1 GC1636-4-Cab Cabinet 6" Cabinet 1 GC1630-6-Cab 1 GC1636-6-Cab Door - Boxed Separately 1 GC1630-D 1 GC1636-D Plastic Wall Anchor 5 # 10 PWA 5 # 10 PWA Wall Anchor Screws 5 # 10 x 1 1/2 Phillips 5 # 10 x 1 1/2 Phillips Bottom Surface Wall Mount Bracket 1 414-03 1 414-03 Top Surface Mount Brackets 2 425-00 2 425-00 Screw Caps 12 434-00 12 434-00 Shelf Clips 12 439-01 16 439-01 Hole Plugs 40 433-00 40 433-00 *Cabinet Connectors 4" Cabinet 2 426-00 2 426-00 *Cabinet Connectors 6" Cabinet 2 429-00 2 429-00 Cabinet Connector Mounting Screws 8 18-855 10/32” x 1/2" 8 18-855 10/32” x 1/2" Glass Shelves 4" Cabinet 3 417-01-A 3 7/16” x 13 1/4" x 5/16” 4 417-01-A 3 7/16” x 13 1/4" x 5/16" Glass Shelves 6" Cabinet 3 417-06-A 5 7/16” x 13 1/4" X 5/16” 4 417-06-A 5 7/16” X 13 1/4" X 5/16" Hinge Cover Name Plates 2 904-00 3 904-00 130 Degree Limit Clips 2 901-00 3 901-00 Soft Close Cushion 2 900-00 2 900-00 3X Magnification Mirror 1 950-01 1 950-01
*Cabinet Connectors -- Special Order
This installation manual serves the complete line of GlassCrafters Mirrored Cabinets including all 4” deep and 6” deep models. The general parts list pictured on page 2 shows the single images of a part. To completely inventory the material delivered for your particular model please check the quantities indicated in the part list here and on pages 11 & 12.
Cleaning Recommendations:
Never use abrasive cleaners or cleaners containing ammonia. This may cause chemical damage to the mirror and void the warranty.
For cleaning the mirror, we recommend using ammonia free Sprayway brand glass cleaner, which is available at a variety of retail outlets. www.sprayway­inc.com/content/glass-cleaner
11
Model: GC2030-4" Model: GC2036-4" Model: GC2030-6" Model: GC2036-6"
Cabinet 4" Cabinet 1 GC2030-4-Cab 1 GC2036-4-Cab. Cabinet 6" Cabinet 1 GC2030-6-Cab 1 GC2036-6-Cab. Door - Boxed Separately 1 GC2030-D 1 GC2036-D Plastic Wall Anchor 5 # 10 PWA 5 #10 PWA Wall Anchor Screws 5 # 10 x 1 1/2 Phillips 5 # 10 x 1 1/2 Phillips Bottom Surface Wall Mount Bracket 1 414-03 1 414-03 Top Surface Mount Brackets 2 425-00 2 425-00 Screw Caps 12 434-00 12 434-00 Shelf Clips 12 439-01 16 439-01 Hole Plugs 40 433-00 40 433-00 *Cabinet Connectors 4" Cabinet 2 426-00 2 426-00 *Cabinet Connectors 6" Cabinet 2 429-00 2 429-00 Cabinet Connector Mounting Screws 8 18-855 10/32” x 1/2" 8 18-855 10/32” x 1/2" Glass Shelves 4" Cabinet 3 417-02-A 3 7/16” x 17 1/4" x 5/16" 4 417-02-A 3 7/16” x 17 1/4" x 5/16" Glass Shelves 6" Cabinet 3 417-07-A 5 7/16” x 17 1/4" x 5/16" 4 417-07-A 5 7/16” x 17 1/4" x 5/16" Hinge Cover Name Plates 2 904-00 3 904-00 130 Degree Limit Clips 2 901-00 3 901-00 Soft Close Cushion 2 900-00 2 900-00 3X Magnification Mirror 1 950-01 1 950-01
Qty. Part Number Qty.
Model: GC2430-4" Model: GC2436-4" Model: GC2430-6" Model: GC2436-6"
Cabinet 4" Cabinet 1 GC2430-4-Cab 1 GC2436-4-Cab Cabinet 6" Cabinet 1 GC2430-6-Cab 1 GC2436-6-Cab Door - Boxed Separately 1 GC2430-D 1 GC2436-D Plastic Wall Anchor 5 # 10 PWA 5 # 10 PWA Wall Anchor Screws 5 # 10 x 1 1/2 Phillips 5 # 10 x 1 1/2 Phillips Bottom Surface Wall Mount Bracket 1 414-03 1 414-03 Top Surface Mount Brackets 2 425-00 2 425-00 Screw Caps 12 434-00 12 434-00 Shelf Clips 12 439-01 16 439-01 Hole Plugs 40 433-00 40 433-00 *Cabinet Connectors 4" Cabinet 2 426-00 2 426-00 *Cabinet Connectors 6" Cabinet 2 429-00 2 429-00 Cabinet Connector Mounting Screws 8 18-855 10-32 x 1/2" 8 18-855 10/32” x 1/2" Glass Shelves 4" Cabinet 3 417-03-A 3 7/16” x 21 1/4" x 5/16" 4 417-03-A 3 7/16” x 21 1/4" x 5/16" Glass Shelves 6" Cabinet 3 417-08-A 5 7/16” x 21 1/4" x 5/16" 4 417-08-A 5 7/16” x 21 1/4" x 5/16" Hinge Cover Name Plates 2 904-00 3 904-00 130 Degree Limit Clips 2 901-00 3 901-00 Soft Close Cushion 2 900-00 2 900-00 3X Magnification Mirror. 1 950-01 1 950-01
*Cabinet Connectors -- Special Order
Qty. Part Number Qty.
WARRANTY
GlassCrafters, Inc. offers a Limited 3 Year Warranty on all mirrored cabinet products. GlassCrafters’ warranty provides the original purchaser a guarantee that it will replace or at its own discretion repair products shown to have substantial defects in workmanship or materials. These claims must be led with your dealer or professional installer and for­warded in writing to GlassCrafters within three years of the delivery date to the end user of the product. GlassCrafters shall not be responsible for any installation or removal costs. This warranty does not apply to the following, chemical or natural corrosion of the mirror. The use of abrasive cleaners or cleaners containing ammonia will cause chemi­cal damage to the mirror, voiding this warranty.
The GlassCrafters warranty does not cover product that is damaged in shipping, acci­dents in handling during installation or if the reported defects are a result of faulty instal­lation, abuse, misuse, abnormal wear, poor maintenance, accident or repairs by service personnel other than the original professional installer as authorized by GlassCrafters. After the three year period GlassCrafters shall not have any further obligation, expressed or implied including merchantability under the Limited Warranty.
GLASSCRAFTERS, INC 193 Veterans Blvd., Carlstadt, NJ 07072
12
Blum hinges and soft closing cushions have a separate lifetime warranty from Blum, Inc. This warranty is against defects in materials and workmanship as long as the original consumer owns the product. This is a warranty of replacement. After veri­cation of defect, Blum, Inc. will send replacement hardware without charge.
GlassCrafters shall not have any liability for any consequential damages stemming from or in connection with the use per performance of this product. Prevailing state law on the limits of the implied warranty will apply.
The liability of GlassCrafters under any implied or expressed warranty, including mer­chantability, is expressly limited to the terms of this warranty. Any claim under this warranty must be made directly to the dealer of record.
Permission to return any merchandise under this warranty must be authorized in writ­ing by GlassCrafters and must include prepaid shipping by the purchaser.
1+(800) 233-7362 (F) 1+(888) 233-7362 sales@glasscraftersinc.com
Revised 05/2016
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