Glasdon SIGNMASTER LED Instructions Manual

SIGNMASTER LED 24V INSTALLATION KIT INSTRUCTIONS
Ensure that personnel carrying out this conversion have the relevant qualifications/certificates and all work
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is carried out in accordance with BS6771:2008/I.E.E. Wiring Regulations 17th Edition. Ensure that all relevant personnel read the points listed within this leaflet and that a copy is given to staff involved with the installation and maintenance of this product. Glasdon recommends that a full Health and Safety analysis is carried out prior to installation.
1- Signmaster Bollard x1 2- M10 x 100 Screw x4 3- M10 x Ø50 White Washer x4 4 - Spacer x1 5- Gasket x1 6- LED Housing x1 7- Concrete-In Plate x1 8- M10 x 70 Hex Head Bolt x4 9- M10 x Ø50 Silver Washer x4 10- Concrete-In Bars x2 11- IP68 Plug x1
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Allen Key 6mm x1
Optional Extras
Installation Lid 100mm Angled Bend
EQUIPMENT REQUIRED
-Ø17mm Spanner/Socket
-Spade
-Spirit Level
-Support Block x2
-Concrete Mix (we suggest using a quick setting concrete i.e. QC10 in areas prone to vandalism).
MINIMUM HOLE DIMENSIONS
430mm
430mm
2
3
4
5
6
7 8
450mm
Diagram A
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10
11
Please note that diagrams are not to scale
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Installation using
Installation using Optional
Ducting and Optional
Angled Bend
If using 50mm ducting slot inside Concrete-In Plate as shown.
In coming 24V
Electrical Supply
If using 100mm ducting, cut to size and snap t onto angled bend (if applicable) as shown above.
Diagram B
Standard Installation Instructions
Dig a hole to the minimum dimensions (see Diagram A)
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taking care to avoid buried services.
Installation Lid
Installation Lid
If using an optional Installation Lid remove all four xings (Kit Contents H & I), position the Installation Lid onto the plate ensuring the holes are aligned and re attach the xings as shown. Remove Lid when concrete has set and LED Housing is to be pluged in.
Unscrew plug anticlockwise
Diagram E
If using ducting (50mm or 100mm), excavate trench to the
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recommended depth to accept the incoming 24 Vac supply. Note: Alternatively 24V armoured cables may be layed by slot cutting the road surface.
Remove approximately 60mm of the armouring to expose
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the internal cable (maximum diameter 8.1mm).
Remove the Plug (Item 11) from the 24V LED Unit (Item 6)
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by unscrewing then pulling from the unit.
Disassemble the plug (Item 11) by unscrewing the centre
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ring and gland (see Diagram C) and remove centre to expose cable terminals.
Insert cable through gland, connect cables to terminals and
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re-assemble Plug ensuring the gland is tightened to maintain ingress protection.
Assemble the ducting to the Concrete-In Plate (Item 7) as
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shown in diagram B, and position in the previously prepared hole.
Ensure the Concrete-In Plate is level using a spirit level. Also
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ensure the plate is at ground level, support blocks or gravel may be required to achieve this (see Diagram D).
Gland
Diagram C
Support Block
Diagram D
Ensure the Plate is in the correct orientation and feed the
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cable/plug through the centre of the Concrete-In Plate.
If using an Installation Lid follow guidelines in Diagram E.
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Pour concrete into hole ensuring the Concrete-In Bars (Item
11
10) are fully covered and the hole is completely lled (see Diagram F). Allow to set.
Diagram F
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