Gladding McBean VITRIFIED CLAY PIPE User Manual

TODAY’S CLAY PIPE BUILT FOR TOMORROW
VITRIFIED CLAY PIPE
GLADDING MCBEAN
www.gladdingmcbean.com
3
Gladding, McBean is a specialty manufacturer of Vitrified Clay Pipe products which are used by contractors and agencies throughout the world. Our state-of-the-art manufacturing processes and technology produces a ceramic product which has great strength, high density and water tight jointing. Vitrified Clay Pipe is the most inert of all sanitary sewer pipe materials. It does not have gradual reduction in strength over time as with resin type products. Chemical resistance likewise does not deteriorate. Vitrified Clay Pipe is the only pipe which offers both a design and service life exceeding 100 years.
We have shown standard stock items herein. We typically manufacture non-stock items and non-standard sizes by special order. Please contact our staff for specific dimension information as all dimensions shown herein are subject to change without notice.
Our mission is to provide the optimum level of value, service and quality products to our customers. Our experienced and knowledgeable staff are here to assist in the design and/or installation of your projects.
Introduction
4
Standard Bell & Spigot
Nominal Pipe Size
4" 6"
8" 10" 12" 15"
18" 21" 24" 27"
30" 33" 36" 39"
42"
Standard Lengths
1', 2', 4' 1', 2', 5'
1', 2', 6' 1', 2', 6'
1', 2', 6' 1', 2', 6' 1', 2', 6' 1', 2', 6' 1', 2', 6'
1', 2', 6' 1', 2', 6' 1', 2', 6'
1', 2', 6' 1', 2', 5.5' 1', 2', 5.5'
MINIMUM 3-EDGE BEARING STRENGTH
SSPWC "Green Book" Extra Strength
lb.f/ (kN/ linear ft. linear m)
2000 (29.2) 2000 (29.2)
2200 (32.1) 2400 (35.0) 2600 (37.9) 3100 (45.2)
3600 (52.5) 4200 (61.3)
4800 (70.2) 5200 (75.9) 5500 (80.3) 5800 (84.6) 6300 (91.9)
6600 (96.3) 7000 (102.2)
ASTM C-700 Extra Strength
lb.f/ (kN/ linear ft. linear m)
2000 (29.2) 2000 (29.2)
2200 (32.1) 2400 (35.0) 2600 (37.9)
2900 (42.3) 3300 (48.2) 3850 (56.2) 4400 (64.2) 4700 (68.6)
5000 (73.0) 5500 (80.3) 6000 (87.6)
6600 (96.3) 7000 (102.2)
SSPWC "Green Book" High Strength
lb.f/ (kN/ linear ft. linear m)
2000 (29.2) 2200 (32.1)
2400 (35.0) 2600 (37.9) 2900 (41.7)
3400 (49.7) 4000 (57.8) 4600 (67.4) 5300 (77.2) 5700 (83.3)
6100 (88.3) 6400 (93.0) 6900 (101.1) 7300 (105.9) 7700 (112.4)
D1
4" 6"
8" 10" 12" 15"
18" 21" 24" 27"
30" 33" 36" 39" 42"
L
1', 2', 4' 1', 2', 6'
1', 2', 6' 1', 2', 6'
1', 2', 6' 1', 2', 6' 1', 2', 6' 1', 2', 6' 1', 2', 6'
1', 2', 6' 1', 2', 6' 1', 2', 6' 1', 2', 6' 1', 2', 5.5' 1', 2', 5.5'
Weight plf
11 lb 21 lb
30 lb 44 lb 54 lb
90 lb 141 lb 168 lb 230 lb 290 lb
333 lb 415 lb 445 lb
540 lb 603 lb
D2
5.3125"
7.87"
10.02"
12.47"
14.52"
18.30"
21.87"
25.78"
28.85"
32.77"
36.06"
39.52"
43.01"
46.42"
50.17"
T1
.6875"
7.87" .98"
1.10"
1.26"
1.71"
2.03"
2.36"
2.47"
2.99"
3.13"
3.23"
3.68"
3.66"
4.06"
D3
6.5"
9.05"
11.49"
14.07"
15.96"
20.30"
23.90"
27.78"
30.78"
34.92"
38.26"
41.74"
45.77"
49.66"
53.18"
D4
7.625"
10.43"
13.09"
15.87"
18.51"
22.96"
24.47"
30.78"
34.06"
38.26"
42.18"
46.43"
49.93"
54.83"
58.50"
T2
.5"
0.67"
0.78"
0.92"
0.99"
1.28"
1.50"
1.60"
1.71"
1.76"
2.02"
2.27"
2.27"
2.49"
2.55"
D5
1.5"
2.33"
2.31"
2.61"
2.84"
2.81"
3.22"
3.73"
3.67"
3.97"
3.90"
4.14"
4.05"
4.10"
4.67"
NOTE: 1. The above dimensions are average measurements and do not reflect the actual tolerances.
2. The above weights are average weights and do not reflect the actual tolerances.
3. The above pipe lengths are standard stock lay lengths. We also regularly manufacture custom lengths.
D2
D1
T1
T2
D3D5D4
L
5
Standard Perforated Pipe
Standard Lengths
1', 2', 4' 1', 2', 5' 1', 2', 6' 1', 2', 6' 1', 2', 6'
Approximate Wei gh t
11 lb 21 lb 30 lb 44 lb 54 lb
MINIMUM 3-EDGE BEARING STRENGTH
ASTM C-700 Extra Strength
lb.f/linear ft. (kN/linear m)
2000 (29.2) 2000 (29.2) 2200 (32.1) 2400 (35.0) 2600 (37.9)
Nominal Pipe Size
4" 6" 8" 10" 12"
Available in 4" - 42". Mitered bends having a 1/16 bend (or 22-1/2°) are available in 6" - 42".
Mitered 1/8 or 45° BendMitered 1/4 or 90° Bend
Bends
D
6" 8" 10" 12" 15" 18" 21" 24" 37" 30"
33" 36" 39" 42"
A
6-1/4" 7-5/8" 8-5/8" 9-3/4" 12-3/4" 14" 16" 18" 20-1/2" 22"
23-7/8" 25-5/8" 28" 29-3/4"
B
8-1/2" 8" 9" 9-3/4" 11-5/8" 14" 16" 18" 20-1/2" 22"
23-7/8" 25-5/8" 28" 29-3/4"
C
3-1/4 3-5/8" 3-5/8" 3-7/8" 5" 5" 5-1/2" 6" 6-1/2" 7"
7-1/2" 8" 8-1/2" 9"
E
4" 4" 4" 4" 4" 5" 5-1/2" 6" 6-1/2" 7"
7-1/2" 8" 8-1/2" 9"
F
7-7/8" 10" 12-1/2" 14-1/2" 18-1/4" 21-7/8" 25-1/2" 29" 33-3/4" 36"
39-1/2" 42-5/8" 47" 50-1/4"
G
7-1/2" 8" 11-1/2" 12-5/8" 19-1/8" 23" 26-5/8" 30" 34-1/2" 36-3/4"
40-1/4" 43-1/4" 47-1/2" 50-1/2"
H
9-1/4" 9-1/4" 10-1/4" 11-3/4" 17-1/8" 19-1/2" 22-1/8" 24-1/2" 28" 30-1/4"
32-5/8" 35" 37-1/2" 40-1/2"
I
8" 8" 8-5/8" 9-3/4" 12-3/4" 14" 16" 18" 20-1/2" 22" 23-7/8" 25-5/8" 28" 29-3/4"
J
8" 9-1/4" 10-1/4" 11-3/4" 17" 19-1/2" 22-1/8" 24-3/4" 28" 30-1/4"
32-5/8" 35" 37-1/2" 40-1/2"
K
12" 14-1/4" 16-1/4" 19-1/4" 26-1/8" 30-1/2" 34-7/8" 39-1/4" 44-7/8" 48-1/4"
52-3/8" 56-3/8" 61" 63-1/4"
A
H
J
K
G
I
D
E
A
B
1/8 BEND
C
D
F
E
6
Wye Reverse Wye
Available in 4" - 42". Branches are made approximately 45° to the barrel. Standard wyes 4" - 21" shown below.
Wyes
D1&D2
4" 6" 6" 8" 8" 8" 10" 10"
10" 10"
12" 12" 12" 12"
12" 15" 15" 15"
15" 15"
18" 18"
18" 18" 18" 21"
21" 21"
21" 21"
D3
4" 4" 6" 4" 6" 8" 4" 6"
8" 10"
4" 6" 8" 10"
12" 6" 8" 10"
12" 15"
6" 8"
10" 12" 15" 6"
8" 10"
12" 15"
A
11" 12-5/16" 14-5/16" 13-3/8" 15-3/8" 16-7/8" 14-3/8" 16-3/8"
18-3/8" 20-3/8"
15-3/4" 17-5/8" 19-5/8" 21-5/8"
23-1/8" 19-5/8" 21-5/8" 22-1/8"
25-1/8" 26-5/8"
21-7/8" 23-7/8"
25-7/8" 26-7/8" 29-7/8" 23-7/8"
25-7/8" 27-7/8"
29-7/8" 30-7/8"
B
9-11/16" 11-1/2" 12-9/16" 13" 14" 15-1/8" 14-9/16" 15-5/8"
16-3/4" 18-3/8"
16-1/4" 17-1/4" 19" 20"
21-3/8" 19-7/8" 21" 22-5/8"
24" 25-7/8"
22-11/16" 23-13/16"
25-7/16" 26-13/16" 28-11/16" 25-1/16"
26-3/16" 27-13/16"
29-3/16" 31-1/16"
Barrel Diameter
24" 24" 24" 24" 24" 27" 27" 27"
27" 27"
30" 30" 30" 30"
30" 33" 33" 33"
33" 33"
36" 36"
36" 36" 36" 39"
39" 39"
39" 39"
Spur Diameter
6" 8" 10" 12" 15" 6" 8" 10"
12" 15"
6" 8" 10" 12"
15" 6" 8" 10"
12" 15"
6" 8"
10" 12" 15" 6"
8" 10"
12" 15"
A
25-5/8" 27-5/8" 29-1/8" 31-1/8" 32-1/8" 28-1/8" 30-1/8" 31-5/8"
33-5/8" 34-5/8"
30-1/8" 32-1/8" 34-1/8" 35-5/8"
36-1/8" 32-1/2" 34" 36"
37-1/2" 37-1/2"
34-1/2" 36-1/2"
38-1/2" 39" 39" 36-3/8"
38-3/8" 40-3/8"
41-3/8" 41-3/8"
B
27-5/8" 28-3/4" 30-3/8" 31-3/4" 33-5/8" 30-1/8" 31-1/4" 32-7/8"
34-1/4" 36-1/8"
32-7/16" 33-1/2" 35-1/4" 36-1/2"
38-7/16" 34-7/8" 36" 37-5/8"
39" 40-7/8"
37-3/16" 38-5/16"
39-15/16" 41-5/16" 43-3/8" 40"
41-1/8" 42-3/4"
44-1/8" 46"
D
2
A
D
D
3
B
1
7
Available in 4" - 42". Branches are made approximately 90° to the barrel. Standard tees 4" - 21" shown below.
Te e
Double Tee
Tees
D1&D2
4" 6" 6" 8" 8" 8" 10" 10"
10" 10"
12" 12" 12" 12"
12" 15" 15" 15"
15" 15"
18" 18"
18" 18" 18" 21"
21" 21"
21" 21"
D3
4" 4" 6" 4" 6" 8" 4" 6"
8" 10"
4" 6" 8" 10"
12" 6" 8" 10"
12" 15"
6" 8"
10" 12" 15" 6"
8" 10"
12" 15"
A
6" 6-1/16" 7-1/16" 6-3/8" 7-3/8" 8-3/8" 6-3/8" 7-7/8"
8-7/8" 9-7/8"
6-5/8" 8-1/8" 9-1/8" 10-1/8"
11-1/8" 8-1/8" 9-1/8" 10-1/8"
11-5/8" 13-1/8"
8-3/8" 9-3/8"
10-3/8" 11-7/8" 12-7/8" 8-3/8"
9-3/8" 10-7/8"
11-7/8" 13-3/8"
B
6-1/16" 7-5/16" 7-1/8" 8-3/8" 8-3/16" 8-1/4" 9-1/2" 9-5/16"
9-3/8" 9-7/8"
10-5/8" 10-7/16" 10-1/2" 11"
11-1/4" 12-5/16" 12-3/8" 12-7/8"
13-1/8" 13-1/8"
14-5/16" 14-3/8"
14-7/8" 15-1/8" 15-1/8" 16"
16-1/16" 16-9/16"
16-13/16" 16-13/16"
D1&D2
24" 24" 24" 24" 24" 27" 27" 27"
27" 27"
30" 30" 30" 30"
30" 33" 33" 33"
33" 33"
36" 36"
36" 36" 36" 39"
39" 39"
39" 39"
D3
6" 8" 10" 12" 15" 6" 8" 10"
12" 15"
6" 8" 10" 12"
15" 6" 8" 10"
12" 15"
6" 8"
10" 12" 15" 6"
8" 10"
12" 15"
A
8-5/8" 9-5/8" 11-1/8" 12-1/8" 14-1/8" 9-1/8" 10-5/8" 11-5/8"
12-5/8" 14-1/8"
9-5/8" 10-5/8" 11-5/8" 13-1/8"
14-5/8" 10" 11" 12"
13" 15"
10-1/2" 11-1/2"
12-1/2" 13-1/2" 15-1/2" 10-7/8"
11-7/8" 12-7/8"
13-7/8" 15-7/8"
B
17-13/16" 17-7/8" 18-3/8" 18-5/8" 18-5/8" 19-9/16" 19-5/8" 20-1/8"
20-3/8" 20-3/8"
21-3/16" 21-1/4" 21-3/4" 22"
22" 22-15/16" 23" 23-1/2"
23-3/4" 23-3/4"
24-9/16" 24-5/8"
25-1/8" 25-3/8" 25-3/8" 26-9/16"
26-5/8" 27-1/8"
27-3/8" 27-3/8"
D
2
D
A
D
3
B
8
Available in 4" - 42". Branches are made approximately 45 degrees to the barrel. Dimensions for 4" - 8" are shown below.
Double Wyes
D1
4" 6" 6" 8"
D2
4" 6" 6" 8"
D3
4" 4" 6" 6"
A
11" 12-5/16" 14-5/16" 15-3/8"
B
9-11/16" 11-1/2" 12-1/2" 14"
NOTE: Dimensions A and B are approximate.
Double Wye
D
4"
Rc
17"
L
10"
D
4"
Rc
10-1/4"L13-1/2"
D
4"
Rc
9-1/2"
L
26"
Available in 4" only.
Sweep 1/16 or 22°Sweep 1/4 or 90° Sweep 1/8 or 45° Bend
Sweeps
D
2
A
D
3
B
D
1
L
D
Rc
L
D
Rc
Rc
D
L
9
Available in 4" - 42". Dimensions for 4" - 8" shown below.
Increasers
4" x 6", 6" x 8", 8" x 10" IncreaserIncreaser
Available in 4" - 42". Dimensions for 4" - 8" shown below.
Reducer
Reducers
D1
4" 6" 8"
D2
6" 8" 10"
A
7" 7" 7"
B
12" 15" 18"
D1
4" 6" 8"
D2
6" 8" 10"
A
6-1/8" 17-1/2" 17-3/8"
B
8" 19-3/4" 20"
Used to join plain-end rubber coupling pipe to the bell end of SPEED-SEAL.
Transitional Stubs
Used to join 4" plain-end rubber coupling pipe to the bell end 6" SPEED-SEAL.
Transitional Increaser Stubs
D
2
B
D
1
A
A
D
1
D
2
B
10
Poly cap stoppers are not recommended in areas subject to ground water.
Polycap Stopper
(4" thru 8")
Clay Stopper
(8" thru 24")
Stoppers
Tee Saddles
Square Base Tee Saddle
(Available in 4" & 6" only)
Collar Tee SaddlePlain Tee Saddle
Drop Manhole Double TeeDrop Manhole Tee Drop Manhole 1/4 Bend
Specialty Items
11
Handhole Trap
Specialty Items
D
4" 6" 8"
A
1-1/2" 2" 2-1/2"
B
1-1/2" 1-1/2" 1-1/2"
C
6-1/2" 9" 12"
D
4" 6" 8"
A
2-1/2" 3" 3-1/2"
B
1-1/2" 1-1/2" 1-1/2"
C
6-1/2" 9" 12"
Plain Wye Saddle
Collar Wye Saddle
Wye-Tee Combination
Alternate Pipe VCP Connections
A
B
B
A
C
D
C
45º
D
45º
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Specifications
The Vitrified Clay Pipe products manufactured by Gladding, McBean are designed to exceed all applicable requirements of both the ASTM Standards and the GREENBOOK" Standard Specifications for Public Works Construction.
Below is a table depicting a synopsis of specifications applicable to Vitrified Clay Pipe products. Please contact our staff to request additional information or to obtain a copy of any standard.
SYNOPSIS OF SPECIFICATIONS APPLICABLE
TO VITRIFIED CLAY PIPE PRODUCTS
"Green Book"
SSPWC
Section 207-8
Section 208-2.3
Section 207-8.5
Item
1. Specification for strength.
2. Specification for compression joints.
3. Specification for perforated pipe.
4. Standard test methods.
5. Standard installation practice.
ASTM
C700
C425
C700
C301
C12
AASHTO
M65
M65
Used for the joining of regular or field-cut plain-end vitrified clay pipe to same.
Sewer Repair Coupling
Available with outside stainless steel shear
ring sizes 4" - 42".
Rubber Coupling
Available in sizes 4" - 12".
Banded Rubber Couplings
Torque Wrench
Non-adjustable torque wrench factory set to 60 inch pounds. Accommodates both 5/16
and 3/8 inch fasteners.
Used in combination with banded rubber couplings for transitions. From Plain-end vitrified clay pipe to ductile iron pipe, cast iron pipe (CI), PVC pipe (PL) or ABS. Available in sizes 4" - 12".
Transitional Bushings For Rubber Couplings
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When it is necessary to use curvilinear alignment due to terrain or to avoid existing structures, the following design and installation criteria may be safely employed:
R =
360 degrees
Ø degrees
X
L
2 π
Ø = Allow deflection angle per joint L = Length of pipe R = Minimum Radius of curvature
The design and installation of curved sewer pipelines is common. Bends and curves to accommodate both grade and alignment changes are commonly accomplished by the deflection of straight pipe or by the use of mitered bends, beveling the joints or any combination thereof.
We manufacture mitered bends in sizes 4" to 42" to accommodate any change in angle designed by the engineer.
The deflection of standard straight pipe generally provides the required change in grade or alignment. Utilizing shorter pipe lengths decreases the allowable radius. We are providing the following to assist you in such designs.
Curved Sewer Installations
NOMINAL
PIPE SIZE
MAX. DEFL. AT
EACH JOINT
APPROX. MAX.
DEFL./FT. OF PIPE
MINIMUM RADIUS OF CURVATURE - FEET
6' PIPE LENGTH 5-1/2' PIPE
LENGTH
5' PIPE LENGTH
4" - 12" 15" - 24" 27" - 36" 39" - 42"
4-1/2' PIPE
LENGTH
4' PIPE LENGTH 3' PIPE LENGTH 2' PIPE LENGTH
2.39°
1.79°
1.21°
0.92°
NOTE: When Ø is maximum R will be minimum.
1/2" 3/8" 1/4"
3/16"
144' 192' 288' N/A
132' 176' 264' 352'
120' 160' 240' 320'
108' 144' 213' 280'
96' 128' 189' 249'
72'
96' 142' 187'
48' 64' 95'
125'
14
Our SPEED-SEAL joints are manufactured from a proprietary design and protected by a registered trademark. SPEED-SEAL is composed of a two part polyurethane mixture, factory applied to the ends of our pipe. The spigot part of the joint has a smooth surface, whereas the bell portion has a raised ridge.
Our joints are designed not to leak as required by ASTM C 425. We regularly check our joints by an internal hydrostatic test of 10 psig.
We provide a vegetable lubricant to be used when inserting the spigot into the bell. When lubricated and pushed together, the ridge portion of the bell and the spigot casting deform assuring you of a leakproof design by giving a predicted, residual compression around the full circumference of the seal. Our polyurethane formulation is impervious to detergents, acids, alkalis and gasses normally present in sanitary sewer lines.
Pipe Joints
We provide a vegetable based soap lubricant for use during the assembly of our SPEED-SEAL joints. The lubricant should be applied full strength to each joint surface immediately prior to assembly, following the removal of all dirt and debris.
SPEED-SEAL Lubricant
Gladding McBean, in addition to being a manufacturer of Vitrified Clay Pipe, provides professional support to the engineering community and is a resource for technical information during both the design and construction of your project. We will assist agencies with the identification and resolution of construction issues and/or provide information to the contractor to assist in the proper installation of our products.
Engineering Services
Please contact our Engineering Services Department to arrange a tour of our manufacturing plant located in Lincoln, California.
Plant Tours
Gladding McBean primarily utilizes Material Transport for the on-time delivery of our products throughout the western United States.
Delivery of Pipe
Northern California
601 7th Street
Lincoln, CA 95648
Phone: (916) 645-3341
Fax: (916) 645-9538
Southern California
4301 Firestone Blvd.
South Gate, CA 90280
Phone: (323) 568-1860
Fax: (323) 564-7874
3725 Temescal Canyon Rd.
Corona, CA 92883
Phone: (951) 277-4466
Fax: (951) 277-2491
www.gladdingmcbean.com
G043 2,500 CP 8/24/06
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