GKS Perfekt 6-13818 User Manual

OPERATING AND MAINTENANCE INSTRUCTIONS No. 09 / 2011 FOR GKS-PERFEKT

TRANSPORT DOLLIES TYPE F, L, RL, TL, HF and HL

CONTENTS

 Test certificate 1
 Sales and service 1
 Outline of dolly types 2
 General safety instructions 3

TEST CERTIFICATE

SALES AND SERVICE

GKS LIFTING AND MOVING SOLUTIONS LLC

300 E. Auburn Avenue

Springfield, OH 45505

USA

Phone [phone]

Fax [phone]

[e-mail]
www.gksweb.com

 Special safety instructions 4
 Work steps 5

- Loading

- Lifting and supporting

- Transport

- Unloading

- Examples for four-point support

 Repair instructions 6

- Changing the rollers

- Replacing the honeycomb rubber supports

- Replacing the ball thrust bearing

- Replacing the tapered roller bearing

- Examples

 Other instructions 7

- Service, repair and spare parts orders

- Inspection

- Guarantee

- Special models

 EC conformity declaration 7

GKS NA-ORI Dollies 2011 Page 1 / 7

CONTENTS

OPERATING AND MAINTENANCE INSTRUCTIONS No. 09/ 2011 FOR GKS-PERFEKT

TRANSPORT DOLLIES TYPE F, L, RL, TL, HF and HL

OUTLINE OF DOLLY TYPES

D o lly ty p e / T o ta l n o . o f ro lle rs / T r a c k g a u g e /

in s ta ll. h e ig h t in m m / in c h Ø in m m / inc h

distance in mm / inch

Transport dollies F and L

F3 / 11 0 / 4.3 4 / 85 / 3 .3 30 0 / 11 .8 - 10 00 / 3 9 .4 3 / 6 ,6 00
L3 / 11 0 / 4 .3 4 / 85 / 3.3 3 / 6 ,60 0

F6 / 11 0 / 4.3 8 / 85 / 3 .3 62 0 / 24 .4 - 13 00 / 5 1 .2 6 / 1 3 ,20 0
L6 / 11 0 / 4 .3 8 / 85 / 3.3 6 / 1 3,2 0 0
F9 / 11 0 / 4.3 12 / 85 / 3.3 6 0 0 / 2 3 .6 - 140 0 / 5 5.1 9 / 1 9,8 0 0

L9 / 11 0 / 4 .3 12 / 85 / 3 .3 9 / 19 ,8 00
F1 2 / 11 0 / 4 .3 16 / 85 / 3 .3 7 40 / 2 9 .1 - 15 0 0 / 59 .1 12 / 2 6,4 0 0
L12 / 110 / 4.3 16 / 85 / 3.3 12 / 26,400
F1 8 / 11 0 / 4 .3 16 / 8 5 / 3 .3 74 0 / 29 .1 - 15 00 / 5 9 .1 18 / 3 9 ,6 00
L18 / 110 / 4.3 16 / 85 / 3.3 18 / 39,600
F20 / 180 / 7.1 16 / 140 / 5.3 6 10 / 24.0 - 1600 / 63.0 20 / 44,000
L20 / 180 / 7.1 16 / 140 / 5.3 20 / 44,000

*F 20 / 18 0 / 7.1 8 / 14 0 / 5.3 61 0 / 24 .0 - 16 00 / 6 3 .0 2 0 / 44 ,0 0 0

*L20 / 180 / 7.1 8 / 140 / 5.3 20 / 44,000

F2 5 / 11 0 / 4 .3 24 / 8 5 / 3 .3 74 0 / 29 .1 - 15 00 / 5 9 .1 2 5 / 55 ,0 0 0
L25 / 110 / 4.3 24 / 85 / 3.3 25 / 55,000
F30 / 180 / 7.1 12 / 140 / 5.3 8 30 / 32.7 - 1820 / 71.7 30 / 66,000
L30 / 180 / 7.1 12 / 140 / 5.3 30 / 66,000
F40 / 180 / 7.1 16 / 140 / 5.3 8 30 / 23.7 - 2020 / 79.5 40 / 88,000
L40 / 180 / 7.1 16 / 140 / 5.3 40 / 88,000
F60 / 180 / 7.1 24 / 140 / 5.3 1100 / 43.3 - 2730 / 107.5 60 / 132,000
L60 / 180 / 7.1 24 / 140 / 5.3 60 / 132,000

Com bination with TANDEM dolly

F40 / 240 / 9.4 16 / 200 / 7.9 1050 / 41.3 - 2360 / 92.9 40 88,000

TL 4 0 / 240 / 9 .4 16 / 20 0 / 7 .9 16 0 0 / 6 3 .0 4 0 / 8 8,0 0 0

F50 / 205 / 8.1 32 / 140 / 5.3 1300 / 51.2 2730 / 107.5 50 / 110,000

TL50 / 205 / 8.1 32 / 200 / 7.9 1900 / 74.8 - 2200 / 86.6 50 / 110,000
F100 / 430 / 6.9 16 / 300 / 11.8 870 / 34.3 - 2300 / 90.6 100 / 220,000

TL100 / 430 / 6.9 16 / 300 / 11.8 2300 / 90.6 100 / 220,000

TANDEM dolly for loads with four-point supports

TL6 / 110 / 4.3 8 / 85 / 3.3 550 - 1150 / 45.3 6 / 13,200

TL12 / 110 / 4.3 16 / 85 / 3.3 660 - 1000 / 39.4 12 / 26,400
TL 2 0 / 1 8 0 / 7.1 16 / 14 0 / 5 .3 12 6 0 - 16 0 0 / 63 .0 20 / 4 4,0 0 0

Transport dollies w ith hydraulic roller balancing system

H F 15 / 18 0 / 7.1 12 / 14 0 / 5 .3 42 0 / 1 6 .5 - 1 5 0 0 / 5 9 .1 1 5 / 3 3 ,00 0
HL15 / 180 / 7.1 12 / 140 / 5.3 15 / 33,000
HF25 / 180 / 7.1 16 / 140 / 5.3 800 / 31. 5- 2000 / 78.7 25 / 55,000
HL25 / 180 / 7.1 16 / 140 / 5.3 25 / 55,000

Rotating dollies

R L2 / 11 0 / 4.3 3 / 85 / 3 .3 2 / 4 ,4 00 2 / 4 ,4 00

RL3H / 170 / 6.7 3 / 140 / 5.3 3 / 6,600 3 / 6,600

R L 4 / W 11 0 / 4.3 5 / 1 1 0 / 4.3 4 / 8 ,8 0 0 4 / 8,8 0 0

GKS NA-ORI Dollies 2011 Page 2 / 7

Outline of dolly types

L o a d F u ll lo a d

ca p. in t / lb . ca p a c ity in t / lb.

6 / 13,200

12 / 26 ,4 00

18 / 39 ,6 00

24 / 52 ,8 00

36 / 79 ,2 00

40 / 88 ,0 00

40 / 88 ,0 00

50 / 1 10 ,0 0 0

60 / 1 32 ,0 0 0

80 / 1 76 ,0 0 0

120 / 264,000

80 / 1 76 ,0 0 0

100 / 220,000

200 / 440,000

30 / 66 ,0 00

50 / 1 10 ,0 0 0

OPERATING AND MAINTENANCE INSTRUCTIONS No. 09 / 2011 FOR GKS-PERFEKT

TRANSPORT DOLLIES TYPE F, L, RL, TL, HF and HL

KEEP OPERATING INSTRUCTIONS ALWAYS CLOSE WITH YOU!

Dear Customer,

please read these instructions carefully before using your new transport dolly for the first

time!

GENERAL SAFETY INSTRUCTIONS

Safety zone: this includes the load, the direct area around the load and an adequate additional

distance so that any tilting of the load does not result
in personal injury or damage to property. The
operating personnel must ensure that no unauthorized
people are within the safety zone!

WARNING

Never place hands, arms, feet, head below the load!

Warning

Be careful of projecting parts or attached parts to avoid
head injuries, for example!

Caution

Operating personnel must wear safety shoes with steel
toe caps!

GKS NA-ORI Dollies 2011 Page 3 / 7

GENERAL SAFETY INSTRUCTIONS