Gima GIMA D-700 DIGITAL SEALING MACHINE User guide

D 700

ROTARY SEALER

GIMA S.p.a.

Via Marconi, 1 – 20060 Gessate (MI) – Italy

Tel. [phone] – Fax [phone]

E-Mail: [e-mail]

www.gimaitaly.com

Export dept.

Tel. ++39 02.953854209/221/225 – Fax ++39 02.95380056

E-Mail: [e-mail]

www.gimaitaly.com

v.1.0

GIMA D 700

I

WARNING

BEFORE USING THE MACHINE, READ CAREFULLY THIS MANUAL FOR A
CORRECT USE IN ACCORDANCE WITH THE SAFE RULES.

CONTENTS

1 INTRODUCTION

1.1 Use and safekeeping of this manual page 1.1

1.2 Manufacturer’s responsibility limits page 1.2

1.3 Expected use page 1.3

1.4 Technical characteristics page 1.4

1.5 Transport and moving page 1.3

1.6 Safety rules page 1.4

1.7 To discard the machine page 1.5

2 INSTRUCTIONS FOR USE

2.1 Installation page 2.1

2.2 Pouches introduction adjustment page 2.1

2.3 Electrical wiring page 2.1

2.4 Connecting to external devices page 2.2

2.5 Switch on the machine page 2.2

2.6 First employ page 2.3

3 COMMAND PANEL

3.1 Keys symbols page 3.1

3.2 Operative visualizations page 3.2

3.3 Operative settings page 3.3

3.4 Machine alarms page 3.9

3.5 Traceability page 3.10

3.6 Block - Unblock display page 3.12

4 CORRECT FUNCTIONING

4.1 Sealing temperature page 4.1

4.2 Sealing pressure page 4.1

4.3 Sealing quality page 4.2

4.4 Normal stop of the heat sealer page 4.3

4.5 Emergency stop page 4.3

4.6 Printer page 4.3

4.7 Bag jamming page 4.6

4.8 Pouches expulsion page 4.9

5 MAINTENANCE

5.1 Opening the machine page 5.1

5.2 Main previous maintenance rules page 5.1

5.3 Thermoelectrical protections page 5.3

5.4 Replacement of the probe sealing jaws page 5.4

5.5 Sealing pressure page 5.5

5.6 Replacement of the transport belts page 5.7

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GIMA D 700

II

5.7 Replacement of the heating element page 5.9

5.8 Replacement of the sealing jaws page 5.12

5.9 Replacement of the line fuses page 5.12

5.10 Replacement of the battery page 5.12

5.11 Replacement of the motoreducer page 5.13

5.12 Speed control page 5.14

5.13 Replacement of the load cell page 5.14

5.14 Infeed photocell calibration page 5.16

5.15 Printing unit page 5.16

6 ELECTRICAL DIAGRAMS

6.1 Electrical diagram at 230 V page 6.1

6.2 Electrical diagram at 115 V page 6.2

7 WARRANTY TERMS AND SPARE PARTS

7.1 Warranty terms page 7.1

7.2 Spare parts order page 7.1

8 PROBLEMS AND SOLUTIONS

8.1 Power supply page 8.1

8.2 Sealing page 8.1

8.3 Transport page 8.2

8.4 Alarms page 8.3

8.5 Printer page 8.3

9 ACCESSORIES

9.1 Working plane page 9.1

CE DECLARATION OF CONFORMITY

SYMBOLS:

warning meaning danger

warning meaning particular suggestion

warning meaning suggested maintenance

index Gima D700.doc

GIMA D 700

1.1

1. INTRODUCTION

1.1 Use and safekeeping of this manual

We thank you for the trust you put in us by buying our heat-sealer serie Gima D 700.
We are sure that, following correctly the instructions in this manual, you will find the quality
of this product worth of appreciation.
For this reason, please give noted the present instructions to all people who are likely to
use this machine.

WARNING

All people involved in the operation of this heat-sealer whether their task is
production, maintenance or revision must read this instruction manual.

The instructions in this use and maintenance manual indicate, for this machine, the correct
operations as intended in its design and technical specifications.
This booklet, provided with each heat-sealer is to be considered indispensable part of the
equipment.

It must be safekept for continuos consultation for as long as the machine is
operated.
This manual must be kept always close to the heat-sealer at hand of the operator for
easy consultation.

In case of loss or damage, the customer can ask for a new manual of instructions,
mentioning:

- model

- serial number

- manufacturing date

This information are written on the identification plate (pict.1.2), situated on the rear of the
machine (pict.1.1).

The manufacturer reserves the right to improve or modify its products, without updating the
items issued previously or their manuals.

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GIMA D 700

1.2

3 1 2

pict.1.1

pict.1.2 (Id. plate n.1-pict.1.1)

1

Identification plate

2

Main power supply

3

General luminous switch

1.2 Manufacturer’s responsability limits

The sealer manufacturer is not responsible for direct or indirect damages derived from an
incorrect use of the heat-sealer, specifically:

- employing this heat-sealer for other use than the one specified in this manual

- failure in the scheduled maintenance

- modify the heat sealer without the authorisation of the sealer manufacturer

- use of non original spare parts and not suitable for the model

- partial or total non compliance with the instructions

- exceptional events

1.3 Expected use

The Gima D 700 is a continuous heat-sealer for closing hermetically sterilization pouches
with chirurgical instruments and disposables made with multilayered envelopes like
polyester / polyethylene, or other multilayered envelopes bags like paper/polyethylene,
aluminium/polyethylene, etc.

The machine has been studied to be used only by an operator.

WARNING

The machine must not be used for other use than the one above mentioned,
for which the machine has been designed and built.

WARNING

THE HEAT SEALER MUST NOT TO BE USED FOR THE SEALING OF SINGLE
PLASTICS FILMS LIKE POLYETHILENE, PLYPROPYLENE, PVC, AND SO ON.

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1.3

1.4 Technical characteristics

 Sealing speed 8 m/min
 Electronic temperature control with 10°C - 200°C ( 1%)
 Automatic stop of the heat-sealer if the sealing temperature has fallen down from

setting value in a range  5°C.
 Electronic control of sealing force and speed
 Automatic stop of the machine if the sealing force and speed has fallen down from

setting value

(Fmin = 70N – Fmax = 102N; Smin = 5,0 m/min – Smax = 6,5 m/min)

 Autotest function
 Check internal temperature machine using thermal probe
 Clock and calendar with automatic update
 LC display with 2 lines for 8 characters
 Membrane keyboard with keys with buzzer
 Sealing width 12,5 mm multilines
 Free edge over the seal 0 - 30 mm
 Preadjusted sealing pressure
 Electronic printing group using a 9-needle matrix head.
 1 USB port for connection to a USB pendrive
 Power supply: 230-240V 50/60Hz or 100-115V 50/60Hz
 Power absorption 500 W
 Acoustic emission level 70 dB(A)
 Dimensions without accessories:

Width = 473 mm - Depth = 235 mm - Height = 181 mm

 Net weight 14 Kg
 As for DIN 58953 P. 7 specifications
 Built in accordance to the CE rules
 Environmental working conditions:

Temperature: from 5°C to 40°C (from 41°F to 104°F)

Humidity relative: 30% - 95% (without condensation)

Gima S.p.a. reserves the right to modify the machines they construct without any
obligation respect to those previously supplied

1.5 Transport and moving

We suggest to use the original packing during the transport.

We suggest to handle with care and to keep the packing, in dry environment,
following the positioning symbols.

TO AVOID DAMAGE TO THE MACHINE, WHEN IT IS MOVED, IS

FONDAMENTAL TO PRESERVE THE ORIGINAL PACKING.

Gima S.p.a. declines every responsibility for eventual damages to the machine, in
case of shipments made without the original packing

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GIMA D 700

1.4

To avoid damage when unpacking and for subsequent movements, act only below the
basement.

The heat-sealer can be damaged if lifted or moved using other parts such as

casing, conveyors, etc.

1.6 Safety rules

WARNING

THE OPERATOR MUST BE PROPERLY TRAINED AND HAVE FULL
KNOWLEDGE OF THE CONTENTS OF THIS MANUAL

Before electrical wiring, check if the data on the identification plate (pict.1.2)

corresponds to the local power supply

WARNING

CONNECT THE MACHINE ONLY TO A POWER SUPPLY WITH A PROTECTIVE
DEVICE AGAINST OVERVOLTAGE AND DISPERSION TO EARTH, IN
ACCORDANCE WITH THE SAFETY RULES AND CORRECTLY SIZED.

WARNING

UNPLUG THE MACHINE FROM THE MAIN POWER SUPPLY (N.2-PICT.1.1)
BEFORE ANY MAINTENANCE OPERATION.

Do not operate with the heat-sealer if the safety panels are open or removed.

Here there are the most important suggestions for the safety and good maintenance of the

machine:

 To ensure its good function, keep the heat-sealer clean.
 Before cleaning procedures on the heat-sealer machine unplug it (n.2-pict.1.1) from the

main supply.

 Do not clean the heat-sealer with fluid or spray cleaners. Wipe the outside with a

slightly moist cloth and clean the inside with compressed air.

 Never introduce in the sealing area anything but the bags to seal.
 Do not introduce in any opening of the heat-sealer machine metallic objects, to avoid

electrical shocks.

 The heat-sealer must be used only indoor and in a dampness free environment.

Temperature: from 5°C to 40°C (from 41°F to 104°F)
Humidity relative: 30% - 95% (without condensation)

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1.5

Signs

DESCRIPTION

General Warning

Burns due to temperature dangerous warning

Electricity Danger - Dangerous Voltages

According to the DIRECTIVE 2012/19/EU rules this symbol
indicates that the device, when its work-life is ended, must not be

discarded as a urban waste.

It can be given to a suitable discharging centers of the electronics
and electric equipments or delivered to the dealer if you purchase
an equivalent device.
The device owner is responsible for the delivery in to the
discharging centers.

To get more informations about the discharging system, we
suggest you to contact your local discharging waste service.

 Do not operate with the heat sealer in environments with risk of fire or explosion.
 Do not use the heat-sealer in packaging of inflammable, corrosive or explosive

substances or in any case with dangerous products for the operator.

 Use only original spare parts.
 It is advisable to have the heat-sealer machine checked by a qualified technician every

year.

 Do not change the set parameters while the heat-sealer is working.
 In case of replacement of the fuses check that they are at the same value

Safety Signs

1.7 To discard the machine

The right discharging of the disuse devices avoids such a negative consequences
to the ambience and the human health.

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GIMA D 700

2.1

pict.2.1

1

2

1

Knob to infeed guide

2

Infeed guide

2. INSTRUCTIONS FOR USE

2.1 Installation

The equipment can be used in any working environment that is dry and without excessive
dust, according to the chap.1.6

Place the sealer on a work surface, leaving an enough large space in front of it for the
bags to run over and on the sides the space for the introduction and exit of the bags from
the machine.

Be sure that the heat sealer is at least 30 mm from the back wall in order to allow a
perfect release of the heat produced inside and that on the sides there is the necessary
space to allow a an easy loading and unloading of the bag that are being sealed.

2.2 Pouches introduction adjustment

To easily open the sealed medical pouches, it is necessary to leave a free edge over the
seal.

According to the specific needs, it is possible to obtain a free edge from 0 to 30 mm. doing
as follows:

- loosen the locking knob (n.1-pict.2.1) and move it:

 on the right to reduce the free edge over the seal (min. 0 mm)
 on the left to increase the free edge over the seal (max to 30 mm)

- at the end of this operation, lock the knob (n.1-pict.2.1)

2.3 Electrical wiring

Check that the main luminous switch (n1-pict.2.3) is switch off, in the " 0 " position (OFF).
Introduce the socket (n.3-pict.2.3) of the main power supply cable (n.4-pict.2.3) into the

plug of the general switch (n.2-pict.2.3) before inserting the plug of the supply cable (n.4­pict.2.3) into the single phase socket.

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2.2

1

3

1

2

4

1

USB port

1 General luminous switch

2 Plug of the general switch

3 Socket of the supply cable

4 Power supply cable

F i r m w a r e
2 . 0 0

Respecting the chapter 1.6, insert the plug of the main power supply (n.4-pict.2.3) into the
single phase socket with protected earth from a anti-eletrical shock magnetothermic
switch, after checking that the data of the plate are the same of the power supply net.

pict.2.2 pict.2.3

2.4 Connecting to external devices

Through the USB port situated on the left side of the machine (see pict.2.2) you can
connect the machine to an USB pendrive to save the traceability dates.

Enabling traceability (see par.3.3.2 - D), when we switch on the machine, the system
checks the connection to the USB pendrive; once the diagnostics have been completed,
the machine displays the basic temperature display (pict.2.4).

If the USB pendrive is not inserted in the USB port of the machine, the alarm is shown:

Do not insert or disconnect the USB pendrive into the USB port when the

machine is on

2.5 Switch on the machine

Switch on the machine through the main GREEN luminous switch (n.1-pict.2.3) on position
“ I ” (ON).
The display lightens and the first screen that is displayed on the software version of the
machine:

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2.3

OK

T = 1 6 0 ° C
T s = 1 6 5 ° C

After that the sealer does an autodiagnostic on the main components and evaluates the
sealing paramerters values. In case there is any alarm situation, the dilpay will show the
relative bad functioning (see chap.3); for ex. the low temperature alarm:

After this diagnostics, if there is no alarm, the display shows the measured temperature on
sealing bars ( T ) and the set temperature ( Ts ):

pict.2.4

After switching on the machine, the sealing bars begin their heating; when the current and
set temperature are at the same value, the sealers is ready to be used.

The temperature stabilization takes some minutes.

2.6 First employ

WARNING:

- In order to avoid imperfect seals, bad functioning and/or machine stops, the

operator always must introduce into the machine the pouch well stretched as
shown on the pict.2.5.

pict.2.5

- The DIN 58953 P7 rules requires the pouches can be filled up max until ¾ of

their length

- Do not apply any kind of label and/or adhesive on the pouches near the

sealing area

- For proper operation of the sealing machine, avoiding alarms and / or

anomalies in the trace data storage, it is important that the pouches are
introduced with a relative distance not less than 50 mm.

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GIMA D 700

2.4

After switching on the machine (see par.2.5) and reaching the set sealing temperature, the
machine is ready to do the first seal.

When introducing the first pouch into the sealing machine through the infeed guide the
motor will automatically start running and the pouch will be feeded into the machine.

If the operator does not introduce any pouches into the sealing machine for approx. 10
sec, the gearmotor will stop automatically, in order to avoid useless consumes; it will start
again running automatically when a new pouch is introduced.

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GIMA D 700

3.1

pict.3.1 (control panel )

F - Key with a double function: to shift from a view to the following or get out,

without saving, from the selected section

Set

-

Key with a double function: to enter the menu from settings of confirm the
changes made

-

key Up to increase the selected date (number or character)

-

key Down to decrease the selected date (number or character)

3. CONTROL PANEL

In this section will be described the panel commands, which can be done by the operator
to manage the working adjustments and the desired machine configuration.

The command panel allows the operator to visualize, set and/or modify the sealing
temperature parameters.

Main menu visualized are two:

- VISUALISATION MENU : it contains the working views

- SETTING MENU : enables changes in the working settings

3.1 Keys symbols

The keyboard keys show the following functions:

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GIMA D 700

3.2

T = 1 7 5 ° C
T s = 1 8 5 ° C

F = 1 0 0 , 0
S = 5 , 9

22- 06- 10
0 8 : 3 1 : 5 8

T = 1 6 0 ° C T

3.2 Operative visualizations

When starting the machine (see par.2.5) the display visualizes the firmware version and
the software elaborates a diagnostic of the machine. Once completed, in case of no
alarms or immediately after stopping the alarm, the view concerning the sealing
temperature is visualized:

1)

where:

T is the real sealing temperature
Ts is the set la sealing temperature

If the sealing temperature is not between ( T s + 5 ° C ) and ( T S - 5 ° C ) the

machine stops the transport of the pouches and the alarms is activated.

By pushing the key F the view concerning the strength and speed is shown

2)

where:

F is equal to the real sealing strength in Newton
V is equal to the real sealing speed in m/min

The reference sealing strength of the machine is 85 N .

If the sealing strength is not between 70 N and 1 02N the machine does not stop
the transport of the pouches and the alarms starts.

The reference sealing speed of the machine is 8 m/min.

If the sealing speed is not between 7,0m/min and 8,5m/min the machine stops the
transport of the pouches and the alarm starts.

When pushing the key F the view concerning system date and hour is shown

3)

where:

22- 06- 10 corresponds to the system date, in the example in day-month-year
0 8 : 3 1 : 5 8 corresponds to the system hour in hour-minutes-seconds

When pushing the key F the view concerning the print string.

4)

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GIMA D 700

3.3

dove:

T = 1 6 0 ° C è la temperatura reale di saldatura
T sul display compare la scritta “ T “ solo se la tracciabilità è attiva

è la stringa di stampa che scorre sul display

3.3 Operating settings

Through the operating settings it is possible to set the working mode and all date
concerning the pouch to be sealed.

3.3.1 Logic selection and changes of setting views

- By pushing the key SET from any of the 4 visualization views (1, 2, 3, 4) the machine

shows the first setting view ( A ). By pushing many the key Up or DOWN a rotating menu
is shown: it goes from one view to another.

- From a setting screen, to return to the display screen (1, 2, 3, 4), press the F key or

simply do not do any changes for 90 seconds.

- To select and change a setting view, it is necessary to push the SET key, the date

(number or character) will start blinking and it will be possible to change it.

Cases:

- If the date is selected from a set of predefined options (see L A N G U A G E and
DATE), by pushing SET the whole date will blink and it will be possible to

visualize the following date by pushing the keys Up and/or Down; by pushing the
SET key the choice will be confirmed and the date will stop blinking.

- If the date is a numeric value (see T E M P E R A T U R E ), by pushing SET the
whole date will blink and it will be possible to increase it through the key Up or

decrease through the key Down; by pushing then key SET change and date will
be confirmed and the date will stop blinking.

- If the date is alphanumeric (see O P E R A T O R and B A T C H ), by pushing SET
the first left character will blink and it will be possible to find the desired character

by pushing keys Up and/or Down; to confirm the selected character it will be
necessary to push key SET: it will stop blinking and the one on the right side will
start blinking. The modification of the data will be acquired only after having

confirmed all the characters of the string; then pressing the Up or Down button the
system will propose the next settings screen.

NOTE

- List alphanumeric settable characters:

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
0 1 2 3 4 5 6 7 8 9 ( ) : BLANK ‘ * + , -. / ! “ # & < =
> ? @

- To cancel the whole string it is necessary to push for 3 seconds key SET
when the first left character is blinking

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GIMA D 700

3.4

S E T T E M P

T s = 1 5 0 ° C

S E A L I N G
T E S T

S E T

P R I N T

P R I N T

YES

- To cancel the single character it is necessary to select the BLANK in the
desired position

- By pushing keys Up and/or Down the characters will change quickly; by
pushing once the key the change will be slow.

- By pushing key F with the blinking date no change will be done and the
following view of the setting menu

3.3.2 Setting views sequence
Following the proposed views sequence; push key UP to move from one view to the

following.

A) Sealing temperature

Sealing temperature in °C ( Ts) ; temperature value can be
between 10°C and 200°C

B) Sealing Test

Pushing the SET button the following flashing screen will be
proposed

When pushing SET button, motor starts and the machine waits for the introduction of the
pouch on which the following data will be printed, with a width of 23 ch / "

Example. : 27-04-2016 10:23 °C 160 m/min 08.1 N 089.1

27-04-2016 - Production Date
10:23 - Production Hour
°C 160 - Sealing Temperature
m/min 08.1 - Speed
N 089.1 - Pressure

If the pouch is not introduced, the motor switches off after about 20sec

C) Set print

Pushing the SET button will display visualized:

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GIMA D 700

3.5

CHARA C T .
C / ” 2 3

D I R E C T I O
S T R A I G H T

S E Q U E N C E
°CS- - - - -

By pushing the SET button it will be possible, using the UP and / or DOWN button, to
set "YES" (print active) or "NO" (print OFF); press the SET button to confirm or F to
exit the selection.

The printing width will be set on the next screen

Pushing the SET button it will be possible, using the UP and / or DOWN button, to set
a print character with a width between 6 characters / inch (larger characters) and 23
characters / inch (narrower characters); press the SET button to confirm or F to exit
the selection

The next screen will be the verse of printing

Push the SET button it will be possible, using the UP and / or DOWN, to choose
between STRAIGHT (direct printing) or REVERSE (print opposite to the right side);
press the SET button to confirm or F to exit the selection

The print order will be defined on the next screen

.

Push the SET key the first position on the left will start to flash and with the UP and / or
DOWN button the symbols corresponding to the strings to be printed can be displayed
(see table below); pressing the SET key will confirm the selected symbol while pressing
the F button will exit without saving; the selection will be saved only after confirming with
the SET button all 8 positions of the string

IF THE SYSTEM ARE EMPTYED EMPTY OR SYMBOLS DOUBLE THE

SYSTEM MEMORIES A PRINT STRING WITHOUT EMPTY SPACES BETWEEN
A SYMBOL AND THE NEXT AND WILL ELIMINATE THE DOUBLE SYMBOLS.

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GIMA D 700

3.6

PRINTING

SYMBOL

Production Date

Expire Date

Batch

Operator

Sealing Temperature ( °C )

°C

Sealing Pressure ( N )

Sealing Speed ( m/min )

Traceability code

( identification number of heat sealer +

indentification pouch code )

T

BLANK (empty)

-

T R A C E

NO

T R A C E

S E A L E R
N . 0 1

S E A L E R
N.

Table of print symbols

D) Traceability setting (see par.3.5)

By pushing key SET the two following blinking views will appear:

By confirming through key SET, through keys Up and Down it will be possible to
activate the traceability ( YES ) or deactivate ( NO )

The next screen will be the identification number of the heat sealer

By confirming through key SET, through keys Up and Down it will be possible to
modify the machine ID

The machine ID number is between 01 and 99. This number is important when
dealing with traceability (see par.3.5).
It is important that every machine is identified by a univocal number.

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3.7

M O D I F Y
D A T E / H

DD- MM- YY
22- 03- 10

P R O D T .

Y E S

F O R M P R .

dd- mm- yy

On the next page of the traceability file with the description of the individual columns

Using the UP and / or DOWN button, it is possible to activate the saving of the first
descriptive line (YES) or deactivate it (NO); press the SET key to confirm or F to exit
the selection.

By activating the traceability, the corresponding traceability code (machine

identification number and envelope identification code) is printed on each
envelope as the first data item of the print string; the tracking code is printed
even if printing is disabled.

In the traceability file, the record for the welded envelope is generated only

after the printing phase and after the time required for the envelope has
elapsed to exit the heat sealer. If the printing phase has not taken place, the
record is not generated.

E) System Date and hour (of the machine)

By pushing key SET the view of the system date will be visualized

hh- mm- ss : day-month-year
HH- MM- M M : hour:minuts:seconds

By pushing key SET the number of the day will start blinking; by keys Up and/or Down
it will be possible to increase and/or decrease the number; by pushing key SET the
date will be confirmed or F to exit

The "production date format" screen that can be set with different sequences will
follow:

yy- mm- gg : year-month-day
dd- mm- yy : day-month-year
mm- gg- yy : month-day-year
yy- mm : year-month
mm- yy : month-year
yy : year

The production time print page will follow

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GIMA D 700

3.8

S I Z E E XP

dd- mm- yy

Y E A R

2 0 1 6

D A Y

10

M O N T H

10

B E E P E R

Y E S

L A N G U A G E

E N G L I S H

D A T E

E X P I R Y

E X P . T .

M O N T H

By pressing the SET button it will be possible, using the UP and / or DOWN button, to
set "YES" (printing now active) or "NO" (printing now deactivated); press the SET
button to confirm or F to exit the selection.

Pressing the SET button will display the "expiry date format" screen which can be set
with different sequences:

yy- mm- gg : year-month-day
dd- mm- yy : day-month-year
mm- gg- yy : month-day-year
yy- mm : year-month
mm- yy : month-year
yy : year

The following "machine date and time setting" screens follow.

By pressing the SET button it will be possible, using the UP and / or DOWN button, to
make the setting; press the SET button to confirm or F to exit the selection.

F) Beeper mode activation

By pressing the SET button it will be possible, using the UP and / or DOWN button, to set
"YES" (sound mode on) or "NO" (sound mode off); press the SET button to confirm or F

to exit the selection.

G) Language display

Up to 6 languages can be set the display of the machine:

I T A L I A N , E N G L I S H , S P A N I S H , G E R M A N ,

D U T C H , F R E N C H , P O R T U G U E S E .

H) EXPIRY DATE

Pressing the SET key will display:

By pressing the SET button, the word MONTH will flash and using the Up and Down
button it will be possible to select MONTHS or DAYS.

cap3_GB Gima D700.doc

GIMA D 700

3.9

Cod.

Message

Blocking

Alarm

Aberration Description

Action

11

HIGH

T E M P E R A T

YES

High Temperature, beyond the
superior limit

Push SET per reset alarm e wait

12

LOW

T E M P E R A T

YES

Low Temperature, below the
inferior limit

Push SET per reset alarm e wait

21

HIGH

F O R C E

YES

High Strength, beyond the
superior limit

Push SET per reset alarm e check
cause

B A T C H

AB01

F =
S = 6 , 2

E X P . T .
M O N T . 1

O P E R A T O R

S I L V I A

On the next screen you can set the number of MONTHS (minimum: 1, maximum: 99
months) or DAYS (minimum: 1, maximum: 999 days).

I) Operator’s name

Operator’s name is a string composed by max 8 alphanumeric
characters

L) Batch code

The batch code is a string composed by max 8 alphanumeric
characters

3.4 Machine alarms

When an alarm condition arises, the machine shows an acoustic signal (beep) and 2
blinking views are visualized, one after the other: the first with the alarm code (for the
codes list see Tab.1) and with the operation that needs to be executed to stop the alarm,
the second with a description of the aberration.

By pushing key SET the acoustic signal stops and the two blinking views disappear. In
case one of the sealing parameters (temperature, strength, speed) is beyond the set limits,
in visualization views 1) and/or 2) the relating number value will blink. If alarm is blocking
(see Tab.1) the motor of the machine stops and does not start.

Example alarm views:

after pushing key SET, in the visualization view 2) the strength value blinks

Tab.1 – ALARMS LIST

cap3_GB Gima D700.doc

GIMA D 700

3.10

22

LOW

F O R C E

YES

Low Strength, below the inferior
limit

Push SET to reset alarm and
check cause

31

HIGH

S P E E D

YES

High Speed, beyond the superior
limit

Push SET for 3 sec to reset alarm
and check cause

32

LOW

S P E E D

YES

Low Speed, below the inferior limit

Push SET for 3 sec per reset
alarm e check cause

13

D A M A G E D

P R O B E

YES

Probe bars temperature broken

Probe replacement

23

D A M A G E D
L O A D C .

YES

Load cell broken

Load cell replacement

14

I N T T E M P

F A U L T

YES

Probe of the board damaged

Board replacement

24

C A L I B R .
L O A D C .

YES

Loss load cell calibration

Execute load cell calibration

15

C A L I B R .

PID

YES

Error heating parameters

Execute Auto tuning

17

C A L I B .

P R O B E

YES

Errors in temperature detection

Board replacement

71

S E A L E R

V E N T I L A T

NO

Temperat. inside machine equal to
50°C (prealarm temperat.
machine)

Reset alarm and check cause

72

I N T E R N A L
T E M P E R A T

YES

Overcoming temperature limit
inside the machine (higher internal
temp. equal to 60°C)

Reset alarm and check cause

41

SET

LOSS

NO

Settings loss

Reset alarm and check cause and
consequences

51

D A T A / H O U

R

LOSS

NO

Low battery

Battery replacement

62

M I S S I N G

P E N D R I V E

NO

No connection to pen drive USB

Reconnection to pen drive or
traceability deactivation

62

NO

PENDR I V E

YES

No connection or lost connection
to the USB pendrive

Reconnection to the pendrive or
deactivation of traceability

63

F I L E

S Y S T E M

YES

It is generated if traceability is
active

Reset alarm and check cause and
consequences

64

E R R O R

S C R I P T .

YES

It is generated if traceability is
active

Reset alarm and check cause and
consequences

81

A L A R M

S E R V I C E

NO

Reached 365 days since the last
calibration

Call technical service
(see par.3.7)

25

C A L I B .

E X P I R E D

NO

Reached 365 days since the last
calibration

Call technical service
(see par.3.7)

Cod.

Message

Blocking

Alarm

Aberration Description

Action

T R A C E

Y E S

3.5 Traceability

By activating the traceability (see par.3.3.2-D)

the firmware of the machine creates in the pen-drive USB connected to the machine a txt
file with the following name:

cap3_GB Gima D700.doc

GIMA D 700

3.11

DATE

HOUR

MACHINE

SOFTWARE

VERSION

MACHINE

ID

POUCH

ID

SEALING

TEMP.

SEALING

SPEED

SEALING

FORCE

BATCH

OPERAT.

ALARM

CODE

YYYY/MM/D

D

(°)

hh.mm.ss

(°)

4 alphanum

characters

2 numeric

character

5

alphanum

character

3 numeric

character

(in °C)

5

character

(in

m/min)

5

characters

(in N)

8

alphanum

character

s (°°)

8

alphanum

character

s (°°)

2 numeric

characters

(°°°)

2010/03/25

16.38.5
9

1.01

01

015GL

125

007.4

100.1

P1

00

27/04/2015

15.50.43

1.01

14

_14GL

29

9.7

102.9

L1505R

Kevin

0

27/04/2015

15.50.53

1.01

14

_14HL

---

10.0

104.7

L1505R

John

12

27/04/2015

15.51.06

1.01

14

_14IL

30

9.7

++++

L1505R

Rebecca

21

Trace_N. machine_yyyymmdd.txt yyyymmdd : year manth day
For example if machine N. is equal to 02, the file name is TRACE_02_20160225.txt
When a pouch is sealed and only after print phase, in the traceability file a data record is

created with all the information concerning the pouch, including blocking alarms eventually
arisen during the sealing of the pouch itself.
Every record of the file is composed by 11 columns separated by point and comma:

Note

- (°) Y = year M = months D = days h = hours m= minutes s = seconds n=
number

- (°°) if no operator is present, there are 8 characters Blank

- (°°°) alarm code:

- if a blocking alarm linked to the pouch is present, the column “alarms” will show a 2
numbers code (see Tab.1)

- if no alarm code is present, when the pouch leaves the machine, in the column
“alarm” will be written 00

if the machine is switched off or if the USB pendrive is extracted before writing the
alarm code or the code 00, no code will be present in the alarm column and this will
indicate non-compliance.

- The pouch ID code is composed be an alphanumeric code of 5 progressive alphanumeric
characters.

Example: 00001– 00002 – 00003 - … - 00009 – 0000A – 0000B - … – 0000Z –
00011 - … 0001Z - …. –00021

Example file traceability created by a machine identified by 01 and with version
software 01

file name: Trace_01_20160225.txt

EXAMPLE TRACEABILITY FILE with column description disabled:

cap3_GB Gima D700.doc

GIMA D 700

3.12

Date

Hour

Firmware

Id.sealer

Id pouch

T (°C)

S (m/min)

F (N)

Batch

Oper.

Alarm

27/04/2015

15.50.43

1.01

14

_14GL

29

9.7

102.9

L1505R

Kevin

0

27/04/2015

15.50.53

1.01

14

_14HL

---

10.0

104.7

L1505R

John

12

27/04/2015

15.51.06

1.01

14

_14IL

30

9.7

++++

L1505R

Rebecca

21

D I S P L A Y

L O C K E D

U N L O C K E D

D I S P L A Y

EXAMPLE TRACEABILITY FILE with column description enabled:

N.B : when the welding parameters (temperature, speed or strength) are out of the preset limits and
generates an alarm, in the corresponding column, the numeric value will be replaced by "---" or "++++".

3.6 Block – Unlock display

The display lock is a software option which prevents any change in the recorded
parameters/data; with a locked display all views of all menu can be visualized but it is
impossible to carry on any change.

To lock or unlock a display, it is necessary to push key F during the starting phase of the
machine.

If the lock or unlock procedure has been correctly carried on, the system will show the
initial view.

X) or Y)

If the system has been locked, once you enter the menu of operative settings, the system
shows the view X) for 3-4 seconds before showing the initial view of the menu.

cap3_GB Gima D700.doc

GIMA D 700

4.1

MATERIALS

PAPER/POLYPROPYLENE-

POLYESTER

HEAT SEALABLE

PAPER

TYVEK

FLAT POUCH

160 °C – 170 °C

150 °C – 170 °C

120 °C-130 ° C

GUSSETED

POUCH

165 °C – 175 °C

155 °C – 165 °C

- - - - - - -

4. CORRECT FUNCTIONING

4.1 Sealing temperature

The sealing temperature value has to be set according to the thickness, the kind and the
condition of the material to seal.
Check that the set temperature corresponds to the suggested one by the bags
manufacturing house.

Should this value be unknown, following a table containing indicative adjustment values of
the heat sealer, according with the material used.

NORMAL STERILIZATION BAGS (*)

(*)Gima S.p.a. takes no responsability for the given data reliability.

For other materials or in case of troubles in finding the correct temperature, please send
Gima S.p.a. a sampling of bags to allow comparative tests and calculate the relevant
adjustment values.

To set a new sealing temperature value see par. 3.3.
Make some tests to check the correctness of the new temperature value.

4.2 Sealing pressure

The sealing pressure is already set by the manufacturer according with all materials in
normal use.

In case you should need a pressure increase/decrease for special purposes see par.5.5.

4.2.1 Pressure control

Through the data showed on the display (see par.3.2) it is possible to check the correct
sealing force, which, when the motor if off and with working temperature, must be close
with the preset original value of the identification plate (85,0 N).

Beside, the pressure display shows the right behaviour range of the sealing pressure (­15N / +17N). If, when the sealer is on stand-by, the pressure value will close to one of the

cap4_GB Gima D700

GIMA D 700

4.2

indicated limits, act as described in par. 5.5 to restore the original set value. If the
modification exceedes the tolerance limits for the good functioning the machine shows the
correspondant alarm on the display; check the cause.

Avoid using the sealer with pressure values that exceed the preset value of the

identification plate, as the correspondant alarm could appear and the mechanics of
the machine is exposed to a higher wear and tear.

4.3 Sealing quality

Aiming to obtain steady high quality seals, please follow these guidelines:

- during the sealing cycle the bag should not be submitted to any traction or moves;

- make sure that the part of the bag to be sealed is clean and dry;

- place carefully the mouth of the bag to be sealed inside the in-feed guide; during this
operation, remove the air in excess;

- keep the mouth of the bag spread out until it is fully introduced in the sealing area of the
machine; this will prevent from any damage to the sealing (see par. 2.6);

- never feed the pouches into the in-feed guide using a feeding speed higher than the
machine transport speed;

- pouches feeding too much fast, can interfere with the in-feed photocell characteristic that
might cause a transport stop;

- do not stop the sealer during the sealing, with the exception of emergency situations;

- should the bags be of small/medium size or with a light and not bulky contents, they can
be conveyed by the machine over the support surface;
Should the bags be heavier and larger, the entrainment will be easier by using the slip
rolls during the sealing (see par.9.1). The operator should in any case drive the bag
during the sealing process.

Never introduce into the machine bags on which labels or adhesive tapes are

applicated; this origins rests of material into the sealing tunnel, which causes
the bags jam into the machine.

To obtain perfect seals and to make the work easier, the DIN 58953 rules state

that the pouches must not to be filled more than the 3/4 of their length, letting
always not less than 30 mm between the content and the internal edge of the
seal.

cap4_GB Gima D700

GIMA D 700

4.3

4.4 Normal stop of the heat sealer

To switch off the heat sealer press the main GREEN luminous switch (n.3-pict.1.1) to the
position “ O ” (off).

With the exception of emergency situations, do not stop the machine during the

running of one or more pouches in the sealing area. This will avoid the overheating of
the bags and the burning of material.

4.5 Emergency stop

In case of emergency, unplug the power cord (n.2-pict.1.1) from the machine. This action
causes the complete disconnection of power supply and the consequent immediate stop of
moving parts.

After solving any issue, to restart the sealer it is necessary to act on the main the GREEN
light switch (n.3-pict.1.1) on " O " (off), reconnect the power cable and then run as
described at par.2.5.

Since the temperature during the stop has come down, you will have to wait several
minutes before the sealer will starts transport up to the temperature is reached.

4.6 Printer

The sealer has a built-in dot matrix printer (n.4-pict.4.3) with ink ribbon (n.7-pict.4.4).
The printing function is electronically controlled by the infeed photocell (n.6-pict.4.2), which
activates the print when the pouch is completely transited out of the reading range of the
photocell. If you choose the printing function from the control panel (see par.3.2.5) the
printer will print the data set by the operator on the pouches before it goes out of the
machine.

The printer works correctly if the print quality is neither too soft or to strong.

The photocell works correctly if the printing phase stops automatically after the pouch is
out of the reading range of the photocell.

cap4_GB Gima D700

GIMA D 700

4.4

2

5

1 3 4

5

A

B

6

1

Upper cover

6 Infeed photocell

2

Screw upper cover

3 Frame

4

Frontal cover

A

Space for insertion ink

cartridge

5

Screw frontal cover

B Sealing bar

v

5

6 4 5

9

8 9 7

4

Printing head

7 Ink cartridge

5

Spring for fixing ink
cartridge

8 Ink cartridge rotor

6

Pallet -shaft transport rotor
ink cartridge

9 Guide sheet for ink cartridge

pict.4.1 pict.4.2

pict.4.3 pict.4.4

4.6.1 Insert of the ink ribbon case

To insert the case, follow these guidelines:

- Swith off the sealer acting on the main switch (n.3-pict.1.1) and disconnect

the power cable (n.2-pict.1.1).

- Loosen the 2 screws (n.2-pict.4.1) and turn the upper cover (n.1-pict.4.1) until its total

cap4_GB Gima D700

GIMA D 700

4.5

openness: the screws (n.2-pict.4.1) will be screwed to the frame machine (n.3-pict.4.1).

IF THE SEALER IS OFF FROM FEW TIME, TO AVOID BURNS NOT TOUCH

SEALBARS (pos. B-pict.4.2).

- Insert the ink cartridge (n.7-pict.4.4) inside the print area (pos.A-pict.4.2)

- Position the ink cartridge on the guide (n.9-pict.4.4): keep it tilted slightly to the rear of

the machine (see pict.4.4)

- Having identified the two coupling springs (n.5-pict.4.4), slightly rotate the cartridge and

insert it into the inner spring

- Without pushing, carrying the ink cartrige at the outer clip and insert until you hear a

"click" into place.

This last operation has to be done without exercising any stress on the

ink cartridge vanes (n.6-pict.4.3): if there were any blocks to its placing,
turn the rotor slightly and retry the input.

Warning: To avoid breaking of the ink cartridge, its rotor (n.7-pict.4.4)

should be rotated only in the direction of the arrow on the
cassette tape itself.

- Close the cover of the machine (n.1-pict.4.1) and completely screw the two screws

(n.2-pict.4.1)

- Turn on the machine (see par.2.4) and run a test print

When the machine is on and the engine in motion, should not feel bad

dragging noises that indicate the ink cartridge is not running properly.

General note :

- Before introducing the ink cartridge, always check that the ink cartridge has no
curlings.

- To avoid damages to the printing head dots (see pict. 5.15), do not print without the
ink cartridge inside.

- In case you do not employ the sealer for some days, we suggest you to check the
cleaning status of the printing area (see par. 5.9).

- In cases of high environmental temperature, we suggest you to remove the ink
cartridge, if the sealer has not to be used for long time.

cap4_GB Gima D700

GIMA D 700

4.6

4.6.2 Extraction of the ink ribbon case

To take out the ink cartridge, follow the instructions here below:

- Switch off the sealer acting on the main switch (n.3-pict.1.1) and disconnect

the power cable (n.2-pict.1.1).

- Loosen the 2 screws (n.2-pict.4.1) and turn the upper cover (n.1-pict.4.1) until its total
openness: the screws (n.2-pict.4.1) will be screwed to the machine frame (n.3-pict.4.1).

IF THE SEALER HAD BEEN OFF FROM FEW TIME, TO AVOID BURNS DO

NOT TOUCH THE SEALBARS (pos. B-pict.4.2).

- Grab the cassette tape and remove the two coupling springs (n.5-pict.4.4)

- Replace with a new ink cartridge (see par.4.6.1)

- Close the upper cover (n.1-pict.4.1) and completely screw the two screws (n.2-pict.4.1)

4.7 Bag jamming

In case of a bag jamming into the machine, do as follows:

- Switch off the sealer acting on the main switch (n.3-pict.1.1) and disconnect

the power cable (n.2-pict.1.1).

- Do not rip the bag towards the external of the machine to avoid:

1. irremediable damages to the printing head needles

2. creation of bag residuals, which could block the sealing tunnel and/or the
printing area, with a consequent jam of the following bag.

To avoid jamming follow the instructions of par.2.5 and par. 4.3

4.7.1 Bag jamming in the pressure and/or printing zone

A) SIMPLE BAG JAMMING

Do as follows

cap4_GB Gima D700

GIMA D 700

4.7

- Switch off the sealer acting on the main switch (n.3-pict.1.1) and disconnect

the power cable (n.2-pict.1.1).

- Loosen the 2 screws (n.2-pict.4.1) and turn the upper cover (n.1-pict.4.1) until his total
openness: the screws (n.2-pict.4.1) will be screwed to the frame machine (n.3-pict.4.1).

IF THE SEALER IS OFF FROM FEW TIME, TO AVOID BURNS DO NOT

TOUCH SEALBARS (pos. B-pict.4.2).

- Extract the ink ribbon case (see par.4.6.2)

- Insert the reverse lever (n. 2-pict.4.7), supplied together with the sealer, into its holes

on the upper motor pulley (n.1- pict.4.7): see pict.4.7.

- Rotate the reverse lever (n. 2-pict.4.7) anticlockwise manually, slowly and
carefully, up to the pouch is completely removed by the pressure wheel.

Pay attention to this operation because it should cause irreparable

damage to the motor: if the movement of the belt was not prevented
stress and go to step B).

B) HARD BAG JAMMING

Do as follows:

- Swith off the sealer acting on the main switch (n.3-pict.1.1) and

disconnect the power cable (n.2-pict.1.1).

- Loosen the 2 screws (n.2-pict.4.1) and turn the upper cover (n.1-pict.4.1) until its total
openness: the screws (n.2-pict.4.1) will be screwed to the machine frame (n.3-pict.4.1).

- Extract the ink ribbon case, (see par. 4.6.2)

- Disconnect the motor group (3-pict.4.6): turning clockwise it after loosing the upper

locking screw (n.2-pict.4.8) and the rotation screw (n.1-pict.4.5)

- Only if necessary, reduce sealing pressure (see par.4.2)

- Insert the reverse lever (n. 2-pict.4.7), supplied together with the sealer, into its holes

on the upper motor pulley (n.1- pict.4.7): see pict.4.7.

- Rotate the reverse lever (n. 2-pict.4.7) anticlockwise manually, slowly and
carefully, up to the pouch is completely removed by the pressure wheel.

- At this point, slowly and smoothly pull the jammed envelope

cap4_GB Gima D700

GIMA D 700

4.8

1

2

3

1

Rotation screw motor reducer

2 Motor reducer

3

Upper locking screw
motor reducer

2

1

1

Upper motor pulley

2

Reverse Lever

pict.4.7

pict.4.5 pict.4.6

4.7.2 Machine Restore to the correct functioning

After leaving free the bag, before restarting the machine, do as follows:

- Be sure that there are no bag pieces into the sealing area

- Restore the sealing pressure if modified (see par. 5.5) and reconnect the motor to the

transmission

- Remount the ink ribbon case

- Close the upper cover (n.1-pict.4.1)and screw the two screws (n.2-pict .4.1)

- Close the front cover (n.4-pict.4.1) and tighten fully grasped the 2 screws (n.5-pict.4.1)

cap4_GB Gima D700

GIMA D 700

4.9

- Plug the power cord (n.3-pict 1.1)

Now the machine is ready to restart.

4.8 Pouches expulsion

If there is activated an alarm that blocks the transport of the pouches into the machine,
holding down the key Up the motor of the sealing machine will start for their expulsion;
releasing the button the motor will stop.

cap4_GB Gima D700

GIMA D 700

5.1

5. MAINTENANCE

THE MAINTENANCE OF THE SEALER MUST BE MADE ONLY BY QUALIFIED

TECHNICIANS, WHO MUST HAVE READ THE INSTRUCTIONS IN THIS
MANUAL.

BEFORE ANY OPERATION, TURN OFF THE MACHINES WILL TAKE THE

SWITCH (n.3-fig.1.1) BY POSITION O (OFF) AND DISCONNECT THE POWER
CORD (n.2-pict.1.1).

IF THE SEALER HAD BEEN OFF TO LITTLE TIME, TO AVOID BURNS NOT

TOUCH SEALBARS (n.2-pict.5.14).

5.1 Opening the machine

Turning off the luminous green general switch (n.3-pict.1.1) in position “ O “

(switch off) and unplug the power cord form the main supply (n.2-pict.1.1)

5.1.1 Upper cover

To access the internal components need to open the cover (n.1-pict.4.1):

- Loosen the 2 screws (n.2-pict.4.1) screws (n.2-pict.4.1) will be bolted to the
machine frame (n.3-pict.4.1).

- Slowly turn the machine cover (n..1-pict.4.1) to its full opening

5.1.2 Front cover

To remove the front cover (n.4-pict.4.1) needs unscrew the 2 screws (n.5-pict.4.1) from the

machine frame

5.2 Main previous maintenance rules
PRESSURE WHEEL

Check periodically the pressure wheel (n.1-pict.5.2) grooves (n.2-pict.5.2) in order

to make sure that they are clean without any rest of pouches; on the contrary, clean

cap5_GB Gima D700

GIMA D 700

5.2

2

1

1

Pressure wheel

2

Pressure wheel
grooves

pict.5.2

2

1

1

Lower sealing jaws

2

Upper sealing jaws

them with a soft band or with a small plastic or wooden stick.

Do not use any metal objects, which could damage irreparably it.

SEALING JAWS

Check periodically that the surfaces (in PTFE made) of the sealing jaws (n.1 and

n.2-pict.5.3) in contact with the pouches are clean without any rest of pouches; on
the contrary, clean them with a soft band or with a small plastic or wooden stick.

Do not use any metal objects, which could damage irreparably them

To access to the sealing jaws see par.5.8

pict.5.3

PRINTING UNIT

Keep clean the wire print head (n.2-pict.5.21) and the surface of the counter print

roller (n.2-pict.5.20), to avoid the rest of ink.

TO AVOID ANY DAMAGE ON THE WIRE PRINT HEAD, DO NOT USE THE

MACHINE WITHOUT INSERTING THE INK CARTRIDGE.

cap5_GB Gima D700

GIMA D 700

5.3

1

2

3

1

Safety thermostat

2

Upper transport
belt

3

Lower transport
belt

pict.5.4

CONVEYOR BELTS

We suggest to put a thin layer of silicone grease on the conveyor belts, in order to

facilitate the sliding in the guide rails and pulleys.
Keep the straps "dry" or non-lubricated, could cause friction and squeaks during
operation of the machine.

WARNING: Do not use too much grease in order to avoid to leave it on the pouches

to be sealed. We suggest a quantity equivalent to a "grain of rice."

5.3 Electrical and thermoelectrical protections

5.3.1 Thermic protection through thermostat (n.1-pict.5.4), which intervenes if there
is a lack on the PLC temperature electronic control.

Its intervention will prevent from any danger of overheating, by stopping the machine.

5.3.2 Thermal protection by software

Using a temperature probe, located on the board, is measured the temperature
inside the machine; when it reaches 60°C, the software stops the machine and stops
the heating. The cause of the overheating could be caused by a fault in the cooling
fan or when the machine is placed in a too hot environment.

If you do not switch off the machine through the main green luminous switch

(n.3-pict.1.1), after the stopping of the machine through the thermostat (n.1­pict.5.4), the sealer will restart as soon as the temperature lowers till a value
under the intervention one.

In this case, stop the machine and contact the Manufacturer.

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GIMA D 700

5.4

1

pict.5.5

1

Safety microswitches

5.3.3 Electrical protection by microswtiches (n.1-pict.5.5), which interrupt the
electrical circuit of the machine when you open the upper cover.

In the electrical diagram of the machine, the microswitches are placed immediately
downstream of the line fuses.
With the machine switched on (see par.2.4), where careless the upper cover was
open, the microswitches operate causing the shutdown of the machine and of the
general green main switch (n.3-pict.1.1). Closing the cover, the microswitches will be
actuated and the machine restarts.

The microswitches are a further protection for the operator in replacing the ink
cartridge (see par.4.6), this operation should always be done off the machine and

unplugging the power cord.

5.3.2 Line fuses and main board fuse

The machine has 2 line fuses (see pict.5.17)
The board of the machine is equipped with a fuse 5 x 20 - 3.15 AT (F3-fig.5.16)

5.4 Replacement of the sealing jaws temperature probe

The probe measuring the sealing jaws temperature is a thermocouple type J and

does not need any maintenance
For the replacement:

1. open the upper cover of the machine, following the instructions par.5.1.

2. disconnect the cable of the probe (see cap.6-electrical diagram) from the main
board

3. disengage the probe mount, turning the locknut (n.1-pict.5.6)

4. take out the sensible terminal of the probe (n.3-pict.5.6) from the lower sealing jaw

5. take out the cable (n.2-pict.5.6) from the locknut and remove the probe from the
machine

6. replace it with a new one

cap5_GB Gima D700

GIMA D 700

5.5

1

2

3

1

Ring temperature probe

2

Wire temperature probe

3

Terminal temperature probe

during the mounting operation of the new probe strew the sensible terminal

with conductor paste

7. close upper cover of the machine

5.5 Sealing pressure

pict.5.6

With the machine on, using the data on the display (see par.3.2) you can

check the value of the sealing force: in working conditions and with motor
stopped, the strength of the seal must be close to the preset value equal to
85N.

5.5.1 Sealing pressure adjustment

The sealing pressure is already set by the manufacturer according with all materials in
normal use.

Should you need a pressure increase/decrease for special purposes, turn the regulation
nut do as follows:

1. open the frontal cover as described in par.5.1.

2. using a key, turn anticlockwise the nut (n.3-pict.5.7) in order to make it free to
rotate.

3. using a key, turn the screw head pressure (n.2-pict.5.7):

- Rotating clockwise pressure decrease

- Rotating anticlockwise pressure increase

4. Keep the head screw (n.2-pict.5.7) stop, turn clockwise the nut (n.3-pict.5.7) and
lock it

5. Close the frontal cover of the machine

cap5_GB Gima D700

GIMA D 700

5.6

1

2

3 4 5

1

Pressure spring

2

Screw pressure

3

Nut

4

Counter wheel

5

Load cell

pict.5.7

Any pressure increase must be limited to not damage the counter wheel ring (n.3-

pict.5.7) and the motor .

5.5.2 Replacement pressure spring

If you need to replace the pressure spring (n.1-pict.5.7), do as follows:

1) open the frontal cover as described in par.5.1.

2) using a key, turn anticlockwise the nut (n.2-pict.5.7) in order to make it free to
rotate.

3) using a key, rotate clockwise the screw head pressure (n.3-pict.5.7) in order to
make it free the spring pressure (n.1-pict.5.7)

Be careful not to damage the load cell

4) remove the spring pressure and replace it by new.

5) using a key, turn the screw pressure (n.2-pict.5.7) to obtain a sealing force (see
par.3.1.4) between 85N and 88N.

6) lock nut (n.3-pict.5.7) and close the frontal cover.

The sealing force must take a value between 85N and 88N.

cap5_GB Gima D700

GIMA D 700

5.7

2

3

1

pict.5.8

1

Motoreducer

2

Upper screw Locking
motoreducer

3

Support motoreducer

v

5

1

10

2

6 3 7 4 4

11

12

13

14

8

15

9

1

Pin upper pulley

6 Upper transport bar

11

Print pulley

2

Upper pulley

7 Pin upper pulley

12

Lower transport belt

3

Plug upper bar

8 Upper motor pulley

13

Lower transport bar

4

Transport bar spring

9 Pin lower pulley

14

Lower screw locking
motoreducer

5

Upper transport belt

10

Lower pulley

15

Lower motor pulley

pict.5.9

5.6 Replacement of the transport belts

The transport belts do not need any previous maintenance.

Their replacement is suggested only in case the teeth or the cover, which are in
contact with the pouches, are worn out.

Extract the ink ribbon case

Act as follows:

- open the upper cover and the frontal cover following the instructions to the par.5.1

- discharge the sealing pressure (see par.5.5)

cap5_GB Gima D700

GIMA D 700

5.8

- After loosening the upper screw lock (n.2-pict.5.8) and the screw rotation (n.14-

pict.5.9), disconnect the motoreducer unit (n.1-pict.5.8) by rotating in the direction of
the arrow the arrow fig.5.8

- disengage the motor reducer (n.1-pict.5.9) turning it anticlockwise (see arrow in
pict.5.7)

A. TAKE OUT THE UPPER BELT TRASPORT

- remove the upper transport jaw (n.6-pict.5.9) unscrewing the two guide pins (n.3-
pict.5.9 and n.7-pict.5.9)

Be careful not to loose the spring pressure (n.4-pict.5.9)

- unscrewing the lock screw (n.1-pict.5.9) of the upper pulley pivot.

- move the upper conduct pulley (n.2-pict.5.9), according to the arrow direction of pict.5.9

- take out the upper transport belt (n.5 -pict.5.9) from the upper motor pulley (n.8-pict.5.9)

with a low pressure towards the outside

B. TAKE OUT THE LOWER BELT TRASPORT

- unscrewing the lock screw (n.9-pict.5.9) of the upper conduct pulley (n.10-pict.5.9)

- move the conduct motor pulley (n.10-pict.5.9), according to the arrow direction of

pict.5.9

- take out the lower transport belt (n.12-pict.5.9) from the lower motor pulley (n.15-
pict.5.9) with a low pressure towards outside

C. How to mount the lower trasport belt

- Insert the lower transport belt (n.12-pict.5.9) first of all on the lower motor pulley than
on the lower conduct pulley (n.10-pict.5.9)

- Stretch the lower transport belt (n.10-pict.5.9) and fixing the pivot lower conduct pulley
(n.9-pict.5.9) with the relative screw

Verify the correct insertion of the lower belt in the pulley by turning slowly in the lower

motor pulley

Correct tensioning when the belt has small vertical oscillations during the transport

D. How to mount the upper trasport belt

cap5_GB Gima D700

GIMA D 700

5.9

- Insert the upper transport belt (n.5-pict.5.9) first of all on the upper motor pulley (n.2-

pict.5.9), then on the upper conduct pulley (n.2-pict.5.9)

- Stretch the upper trasport belt and fixing the lower pivot lower conduct pulley (n.1-
pict.5.9) with the relative screw

Correct tensioning when the belt has small vertical oscillations during the transport

Verify the correct upper belt fitting up on the pulleys, turning the upper motor pulley

E. RESTORE THE MACHINE

- remount the upper transport jaw (n.6-pict.5.9) screwing the two guide pins (n.3 and n.7-
pict.5.9)

- restore the correct sealing pressure (see par.5.5)

- reposition in its correct way the motoreducer (n.1-pict.5.8)

- remount the front cover and the upper cover.

5.7 Replacement of the heating element

Act as follows:

- open the upper cover and the frontal cover following the instructions as described in
par.5.1

1. EXTRACTION OF THE UPPER SEALING JAW

- remove the upper transport jaw (n.6-pict.5.9) unscrewing the two guide pins (n.3-
pict.5.9 and n.7-pict.5.9)

Be careful not to loose the two pressure springs (n.4-pict.5.9)

- disconnect the two cable edges of the upper heating element from their terminal bloc
(see electric scheme cap.6)

- unscrew the locknut of the ground cable (n.2-pict.5.12)

- unscrew the nut n.3-pict.5.12)

- unscrew the no-head screw (n.1-pict.5.12) of the heating element

cap5_GB Gima D700

GIMA D 700

5.10

- unscrew the two guide pins (n.1 and n.4-pict.5.14)

- remove from the machine the assemby jaws+heating element (n.2-pict.5.14)

2. REPLACEMENT OF THE UPPER HEATING ELEMENT

- insert the new heating element in the upper sealing jaw in such a way that it is
completely contained into the jaw seat.

During the remounting operations do not exceed with the tightening, especially

in the lock no-head screw of the heating element

- remount everything by following the reverse procedure

3. REPLACEMENT OF THE LOWER HEATING ELEMENT

- Extract the upper sealing jaw (see point 1)

- disengage the probe mount, turning the locknut (n.3-pict.5.14), and remove the probe

- disconnect the cable edges of the heating elements from their terminal bloc

- disconnect the two terminal (n.3-pict.5.113) edge of the safety thermostat (n.4-

pict.5.10)

- unscrew the locknut (n.2-pict.5.13) of the lower ground cable (n.4-pict.5.13)

- unscrew the nut n.1-pict.5.13

- unscrew the no-head screw (n.3-pict.5.13) of the heating element

- unscrew the lower locknuts (n.2-pict.5.10) securing the lower sealing jaw the traverse

of the machine and remove the assembly heating element+jaw

Never loosen the register nuts (n.3-pict.5.10)

- insert the new heating element in the sealing jaw in such a way that it is completely
contained into the jaw seat and lock it with the the no-head screw (n.3-pict.5.12)

During the remounting operations do not exceed with the tightening, especially

in the lock no-head screw of the heating element

- remount everything by following the reverse procedure

cap5_GB Gima D700

GIMA D 700

5.11

1 5 4 2 3

2

3

1

Screw of the upper ground
cable

4 Safety thermostat

2

Lower locknut

5 Screw of the lower
ground cable

3

Upper adjusting nut

1

2

3

4

3 1 4

2

2 1 4

3

1

Spacer washers

1 No-head screw

1 Nut

2

Safety thermostat

2 Nut

2 Nut

3

Terminals
thermostat cable

3

Nut

3

No-head

4

Screw lock
thermostat

4

Upper ground cable

4

Lower ground cable

1 4 2

3

1

Pin of the upper sealing jaw

4 Pin of the upper sealing jaw

2

upper sealing jaw

5 Infeed photocell

3

Cable of the temperature probe

6 Main board

fig.5.10

pict.5.11 (pos.4-pict.5.10) pict.5.12 (pos.1-pict.5.10) pict.5.13 (pos.5-fpict.5.10)

pict.5.14

cap5_GB Gima D700

GIMA D 700

5.12

1

2

1

Line fuses

2

Fuse box drawer

fig.5.15

5.8 Replacement of the sealing jaws

The replacement of the sealing jaws is necessary only in case of worn out of the

surface coating.

For the replacement procedure act as described in the par.5.7

- Do the same operations described in paragraph 5.7 without disconnecting the cables of
the the terminal heating element.

-

- Remove the protection thermostat (n.4-pict.5.10) from the lower sealing jaw.

When you remount the thermostat, be sure to remount the spacer washers (n.1-

pict.5.1) placed between the plate and the lower sealing jaw.

5.9 Replacement of the line fuses

Turning off the luminous green general switch (n.3-pict.1.1) and unplug it

form the main supply (n.2-pict.1.1)

- open the fuse box drawer (n.1-pict.5.15) as shown

- pull out the fuses to be replaced (n.2-pict.5.15), eventually helping you with a

suitable screw-driver

- inseret the new fuses and close the fuse box pushing the drawer

5.10 Replacement of the battery

When the display shows the relative message at the end of the BATTERY TEST, it is

cap5_GB Gima D700

GIMA D 700

5.13

pict. 5.16

1

battery

F1

motor fuse

F2

heating element fuse

F3

power line fuse

1

F2

F1

F3

necessary to replace it.

The keeeping data battery has to be replaced with the machine switched off.

This is important in order to avoid any damages on the main board (pict.

Do as follows:

- open the upper cover and the front cover following as described in par.5.1

- remove the battery

- insert the new battery keeping the symbol “+” upwards

- switch on the machine and wait for the positive result of the BATTERY TEST

- Set current date and time (see par. 3.3.7)

5.16)

5.11 Replacement of the motoreducer

If you need to replace the motoreducer (n.1-pict.5.8) do as following:

- open the upper cover and the frontal cover of the machine as described in par.5.1

- disconnect the 2 motor power cable terminals and the motor ground cable terminal

- Unscrew the lower screw (n.14-pict.5.9) and the upper screw (n.2-pict.5.8) locking the

motor

- Remove the motor unit (n.1-pict.5.8) with its support (n.3-fig.5.8) from the machine and

cap5_GB Gima D700

GIMA D 700

5.14

1

2

pict. 5.17

1

speed control
photocell

2

speed cam

replace everything with a new

- Put the new motor unit-motor support paying attention to the engaging between the teeth

of gears

- Connect the terminals of the motor power cables and those of the ground cable

- Close the upper cover and the frontal cover of the machine

5.12 Speed control

The speed control unit is realized with the photocell n.1-pict.5.17 reading the rotation of the
camb n.2-pict.5.17

The low speed error message appears if the photocell n.1-fig.5.17 has disconnected, faulty
or not properly positioned, then placed not perpendicular and at a distance of
approximately 1-2 mm from the cam.

5.13 Replacement of the load cell

If you need to replace the load cell (n.5-pict.5.19) do as following:

- open front cover of the machine as described in par.5.1

- using a key, turn anticlockwise the nut (n.2-pict.5.19) in order to make it free to

rotate.

- using a key, rotate clockwise the screw head pressure (n.3-pict.5.19) in order to
make free the spring pressure (n.1-pict.5.19)

- remove the spring pressure (n.1-pict.5.19)

cap5_GB Gima D700

GIMA D 700

5.15

1

pict.5.18

1

Nut for load cell

1

2

3 4 5

pict.5.19

1

Pressure spring

2

Screw pressure

3

Nut

4

Spacer, screws and nuts
for load cell

5

Load cell

- unscrew the screw pressure (n.2-pict.5.19) and remove it from the load cell (n.5-
pict.5.19)

- unscrew the two nuts (n.1-pict.5.18) at the bottom of the machine frame; these nuts
lock the load cell at the frame.

- open the upper cover and the frontal cover of the machine as described in par.5.1

- unscrew the lower screw (n.14-pict.5.9) and the upper screw (n.2-pict.5.8) locking the

motor

- push the motor unit (n.1 and n.3-pict.5.8) in order to have access to the load cell (n.5-
pict.5.7)

- remove the faulty load cell with spacer, the two screws and two nuts (n.4-pict.5.19)

- remove from the load cell fails the spacer, the two screws and two nuts attached to it

(n.4-pict.5.19) and mount them in the new one

- put the new load cell

- put the new motor unit-motor support paying attention to the engaging between the

teeth of gears

- put the pressure screw (n.2-pict.5.19) and the spring pressure (n.1-pict.5.19) in order
to obtain a sealing force (see par.3.1.4) between 85N and 88N.

- close the upper cover and the frontal cover of the machine

cap5_GB Gima D700

GIMA D 700

5.16

5.14 Infeed photocell calibration

The motor of the sealer should be running even when no pouches are inserted into or, on
the contrary, should not start; in these cases it is necessary to do the infeed photocell
calibration (n.5-fig.5.14).

To do this calibration, proceed as follows:

- with the closed cover, during the sealer switch on phase, press for approx. 3 seconds the
key Down: the display will show alternatively the two here-below flashing screens:

where 329 is the current value of the photocell reading.

If the reading value is at 0 the photocell should be disconnected or lacked

- insert a pouch in the infeed guide and press the key Set: the display will show

alternatively the two here-below flashing screens:

When the photocell reads the presence of the pouch, the current reading

value has to decrease (see the ex. from 329 to 39)

- take out the pouch and press the key Set: the sealer will switch on.

For correct operation, the value of the photocell reading with pouch and the

one without pouch must differentiate at least 100 units.

5.15 Printing unit

The on board printer needs some simple but necessary maintenance operations.

It is composed by the following components :

- printer head (n.1-pict.5.20)

- ink-cartridge (n.7-pict.4.4)

cap5_GB Gima D700

GIMA D 700

5.17

3

2

2

2

Counter print roller

2 Print wire zone

3

Printing head

pict.5.20 pict.5.21

PRINTING HEAD

Keep clean the print wire zone (n.2-pict.5.21) and the surface of the counter print roller
(n.2-pict.5.21), to avoid the rest of ink.

Do as follows:

- open the upper cover and the front cover following as described in par.5.1

- extraction of the ink ribbon case (see par.4.6.2)

- use a cotton wad with alcohol and clean the print wire zone (n.1-pict.5.21) and the

surface of the counter print roller (n.2-pict.5.20)

- check the counteroll check the counter print roller rotate freely on its pivot

Do not change the gap between the printing wheel and the printing head, just pre-

TO AVOID ANY DAMAGE ON THE WIRE PRINT HEAD, DO NOT USE THE

If the cleaning operation is done after an intensive use of the machine, be sure that

INK CARTRIDGE

If the use of the sealer is intensive, periodically verify :

adjusted for the normal used pouches

MACHINE WITHOUT INSERTING THE INK CARTRIDGE.

the printing head is not too hot, to avoid any problems in case of contact.

cap5_GB Gima D700

GIMA D 700

5.18

- there is not a ink surplus accumulation on the ink-ribbon visibile part

- the ink-ribbon is not worn out (tear and/or fringe)

- the ink-ribbon is correctly driven by the machine transmission

cap5_GB Gima D700

GIMA D 700

6.1

AT

blue color thermocouple cable

MB1

main board

B

blue color cable

MBB

battery main board

EM

motoreducer 230Vac

MM

terminal board

F

line fuses 3,15AF

MS

main switch

FEM

fan - 230Vac

MSL

main switch lamp

F1

motor fuse – 1AT

n black color cable

F2

heating element fuse – 3,15AF

PH

printing head - 9 wire

F3

power line fuse - 3,15AT

R red color cable

FTC1

infeed photocell

RS-75

power supply 24 Vdc

FTC2

print photocell

RT

red color thermocouple cable

FTC3

control speed photocell

ST

safety thermostat

HI

lower heating element 200W 110Vac

SW

microswitch

HS

upper heating element 200W 110Vac

T ground cable

LC

load cell

TCJ

thermocouple J

LCD

LCD display board

USB

USB port

KB

command keyboard

W white cable

WT

safety thermostat cable

6. ELECTRIC SCHEME

6.1 Electric scheme 230V – 50/60Hz

230V – 50/60Hz

Legend

cap6_GB Gima D700

GIMA D 700

6.2

AT

blue color thermocouple cable

MB1

main board

B

blue color cable

MBB

battery main board

EM

motoreducer 115Vac

MM

terminal board

F

line fuses 6,3AF

MS

main switch

FEM

fan - 115Vac

MSL

main switch lamp

F1

motor fuse – 3,15AT

n black color cable

F2

heating element fuse – 6,3AF

PH

printing head - 9 wire

F3

power line fuse - 3,15AT

R red color cable

FTC1

infeed photocell

RS-75

power supply 24 Vdc

FTC2

print photocell

RT

red color thermocouple cable

FTC3

control speed photocell

ST

safety thermostat

HI

lower heating element 250W 55Vac

SW

microswitch

HS

upper heating element 250W 55Vac

T ground cable

LC

load cell

TCJ

thermocouple J

LCD

LCD display board

USB

USB port

KB

command keyboard

W white cable

WT

safety thermostat cable

6.1 Electric scheme 115V –50/60Hz

115V – 50/60Hz

Legend

cap6_GB Gima D700

GIMA D 700

7.1

7. WARRANTY TERMS AND SPARE PARTS

7.1 Warranty terms

The heat-sealer are built to perform and they are guaranteed for 12 months after delivery.
For the duration of the warranty, the manufacturer will replace parts or elements that,
under his examination, should result defective for factory construction, error or faulty
materials, but not the parts presenting normal wear, demonstrating incorrect use of the
equipments or tampering.

Are excluded from this warranty the materials subject to normal wear, such as protective
cloths, belts, straps rubber, resistors, etc.

This warranty is accepted in our offices, for equipment delivered to us free of charges, that
shall be returned on ex-factory basis.

This warranty is void if the heat-sealer has been altered or has been fitted with
unauthorized spare parts.

The warranty is also void if the customer does not comply with the form of payment
established even once.

For the parts not manufactured by Gima S.p.a., the warranty is conditioned by the one
provided by the supplier.

For the duration of the warranty too, if the heat-sealer is subject to any intervention by our
personnel outside our seat, the manufacturer will charge work-hour and transportation fee.

Gima S.p.a. declines every responsibility for eventual damages to the machine, in case of
deliveries made without the original packing

7.2 Spare parts ordering

Always mention:

1. Serial number of the sealing machine

2. Quantity of the spare part you need

3. Position and table number identifying the requested spare part

cap7_GB Gima D700

GIMA D 700

8.1

1

Fuses box

2

Fuses

fig.6.1

8. PROBLEMS & SOLUTIONS

Here below you will find the possible troubles that can occur during the normal functioning
of the sealer and for each one the possible solution.

In case you cannot solve the troubles with these instructions, put in contact with our dealer
or with us directly.

8.1 Power supply

- The sealer does not function and the main green luminous switch (n.3-pict.1.1) does
not light.

a) The fuses (n.2-pict.5.15) are burnt out: replace them with new one of the same

type and class

If they burn out again after the replacement, put in contact with the seller or

manufacturer because it could be a short circuit of the electrical system in the
machine

b) The power cord (n.2-pict.1.1) is not connected or interrupted: connect it again or

replace it

- The sealer does not function and the main green luminous switch (n°1 pict. 1.1) lights.
a) Verify that the main board is correctly powered: the led has to be lighted If it not

happens, check the fuses on the board (see electrical diagram)

b) The safety thermostat has intervened: turning the luminous green general switch

(n.3-pict.1.1) and unplug it form the main supply (n.2-pict.1.1)

8.2 Sealing

- The seal has some defects alongside the edges:
a) verify if the set sealing temperature value is suitable for the pouches to be sealed

(see table par 4.1)

b) wait for the stabilization of the sealing jaws temperature especially if you made a

new temperature adjustment

- The seal, even if done at the correct temperature, is not strong:
follow the instructions par. 4.3

cap8_GB Gima D700.doc

GIMA D 700

8.2

- The sealing jaws temperature remains at the ambiance temperature:
a) The common fuse actuators (F1) or heating element fuse (F2) (see cap.6) is

interrupted: replace with same type and class

b) Verify that the electrical heating element is not broken: broken or disconnected

- The seal, at the beginning, shows a shrink of the plastic material:
a) check that the sealing path is free and clean. Verify that the pouch, if it is heavy or

voluminous, does not find any obstacle in its in-feed

b) verify that the internal or external pouch edges are clean and dry, before doing the

seal
c) check that the sealing jaws and the counter pressure are clean (see par.5.2)
d) check if the sealing jaws are clean

8.3 Transport

- The in-feed motor does not stop automatically after 10 sec. from the last sealed pouch:
a) check the vertical alignment between the in-feed photocell transmitters (n.5-pict.5.14)

and if they are clean. The alignment is correct if the led lights only when a pouch is
inserted

b) check that the linking phone cord is correctly inserted into the in-feed photocell plug

and in the main board

c) the in-feed area of the machine is exposed to excessive brightness of the

environment; calibrate the in-feed photocell.

- The in-feed motor does not transport:
a) The fuse (F1) (see cap.6) is damaged, replace it with same type and class
b) the motor gears are worn out: replace the motor reducer
c) check that the power linking “ faston ” to the motor reducer are correctly inserted
d) verify that the led switches on (par.5.12) when a pouch is in-feeded; on the contrary

put in contact with your dealer or directly with Gima S.p.a.

- Pouches jam, at the exit:

a) Follows the instructions into the par. 2.6, 4.6.

cap8_GB Gima D700.doc

GIMA D 700

8.3

8.4 Alarms

If an alarm message appears on the display of the machine, go to the paragraph 3.4 and
follow the instructions about how to solve it.

8.5 Printer

- The print characters are not very marked on the welded envelope:

a) check the state of use of the printing ribbon: if necessary replace with new one
b) check that there are no excessive accumulations of ink in the print head area and the

counter-mold roller

- The printing characters are too marked on the welded envelope:

a) The printing ribbon may be excessively inked. Replace it and perform some printing
tests.

b) check the cleaning status of the printing area

- The on-board electronic printer does not print on the envelope:

a) the printer may be disabled:
b) the entrance area of the machine is exposed to excessive brightness of the

environment; reposition the machine or protect the entrance area from light.
c) the printhead needles may be blocked in their seat by excess ink and / or paper dust.

Perform cleaning
d) the print head is electrically interrupted. Check that the flat cable connector is correctly

inserted in its main board housing (see wiring diagram)

cap8_GB Gima D700.doc

GIMA D 700

9.1

1

2

9. ACCESSORIES

9.1 Working plane

The working plane is an accessory, which makes easier the pouches sliding during sealing
operation.

APPLICATION OF WORKING PLANE TO THE SEALER

To applicate the working plane to the sealing machine, it is necessary to introduce the
cavity (n.1-pict.9.1) on the backside of the plane into the two screws on the front cover n.5­pict.4.1 of the sealing machine

pict.9.1

cap9_GB Gima D700.doc

Fabbricante / Manufacturer / Constructeur / Hersteller

Gandus Saldatrici s.r.l socio unico

Via Milano, 5 – 20010 CORNAREDO - ITALY

Tel [phone] – Fax [phone]

[e-mail] – www.gandus.it