Whether you are the owner, employer, operator, or maintenance person for this machine, safety is your
responsibility. You are responsible for operating and maintaining this equipment in compliance with
these instructions and for using common sense. Review and completely understand the operating and
safety instructions before using this machine.
WARNING!
This machine operates on electric current. Improper operation could result in electric shock,
electrocution, or an explosion!
1. ALWAYS ensure the motor and other electrical components are properly congured for your intended use and available power source. The Gilson SS-20 Rotary Sifter comes with a 1/4hp
motor wired for 115V/60Hz. The SS-20F model operates on 230v/50Hz power supplies. Motors
are NOT explosion-proof.
2. ALWAYS check electrical wiring for loose connections and for pinched or frayed wiring.
3. ALWAYS use the factory-installed three-pronged plug. Connect the machine to a properly wired and grounded three-pronged receptacle. Make sure the cord is located where no one will trip or
get tangled in it.
4. ALWAYS disconnect and lock out power supply before performing maintenance and repairs.
WARNING!
WARNING: DO NOT operate the machine without having all covers and cabinet in place.
WARNING: Stop the machine immediately if excessive noise, vibration or machine movement occurs.
WARNING: The electric motor on this machine has internal thermal protection. If the motor shuts
off from overload, the machine may restart by itself after cooling off, unless the machine is unplugged
during cool-down.
WARNING: ALWAYS unplug or disconnect machine from the power source when the unit is not in
operation.
WARNING: Keep all parts of your body away from moving parts of th Table of Contents
4. Use two people to lift the Sifter Cabinet and carefully
set it vertically on the frame so that both Pivot Posts
rest in the “saddle” of the pivot post mounts. Replace
the top half of the mounts and secure the bolts.
5. Check that all connections are secure and that the
Sifter rotates properly 45° back from vertical to its
testing position against the Cabinet Rotation Stops.
Gilson has revamped the classic rotary sifter design and
added our own innovations. This proven sieving method
preferred by many DOT’s is now available with Gilson
guaranteed quality and reliability.
Gilson’s progressive design carries forward the best features
of traditional rotary sifters and adds upgrades drawn from our
expertise in particle separation technol- ogy. Faster
conversion between sieve sizes, easier set up, and quieter
operation all reect the time devoted to improved design and
materials.
The totally enclosed design allows safe, dust-free operation.
The cabinet is oriented at an angle, and the sieve stack is
simply placed inside, resting against the rollers; no clamping
is required. An ergonomic knob allows easy rotation of the
cabinet between the loading and testing positions. A drive
roller system continuously rotates the sieve stack with particle
separation assisted by tapping against the stack. The digital
countdown timer with large LED display precisely times
operation.
2.0 UNPACKING & SETUP
The SS-20 weighs approximately 215 lb. Use appropriate
equipment and manpower to uncrate and assemble the
Gilson Rotary Sifter. Wear safety glasses and work gloves.
The SS-20 Gilson Rotary Sifter is shipped with the Steel
Support Stand detached. The Sifter Cabinet must be
in- stalled on the Support Stand to operate properly. DO NOT
attempt to operate the Sifter until properly assembled. See
Figure 1 for components.
6. Carefully read and understand the rest of these
instructions prior to operating the SS-20.
7. For any questions or issues, please contact Myers at
888.293.2121 or sales@myerstest.com or Gilson
Technical Support at 800.444.1508, or email
techsupport@gilsonco.com
NOTE: The Gilson SS-20 Rotary Sifter comes with a 1/4
hp motor wired for 115V/60Hz. The SS-20F is wired
for 230V/50Hz. Both must be connected to a properly
grounded, dedicated outlet of minimum 15 amp capacity.
The motor is NOT explosion proof.
3.0 OPERATING INSTRUCTIONS
NOTE: Please read and understand all safety and
operating instructions for the Gilson SS-20 Rotary Sifter
before putting it into service.
3.1 Test Specimen & Sieve Stack Assembly
The Gilson Rotary Sifter efciently separates most free owing
materials with particle sizes from No.4 to No.200 (4.75mm to
75μm). Performance on extended size ranges can be
determined by experimentation. The test specimen should be
large enough to be representative, without overloading any
individual sieve. Maximum loading for individual sieves No.4
and ner should be no more than 200g for 8in sieves and
450g for 12in sieves, for materials with specic gravities
similar to mineral aggregates. Sieves coarser than No.4
should be limited to about one particle of material for each
available opening.
1. Remove the two halves of the Steel Support Stand
from the box. Each half has a Frame Cross Rail
partially bolted to the bottom rail.
2. Set the Support Stand halves parallel to each other
on a sturdy surface. Swing each cross rail out 90° and
connect to the opposite bottom rail, securing with
the bolts and nuts supplied. Tighten all connections
securely.
3. Remove the top half of the pivot post mounts from
the Floor Stand and set aside.
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NOTE: Overloading on one or more sieves may result in
incomplete separation, inaccurate results or damage to
the sieve cloth. Large samples should be tested as two or
more batches, combining the results for nal calculations.
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Determine what size test sieves will be used, and adjust the
Rotary Sifter to the proper settings. There are two openings
approximately 2in apart in the center of the cabinet bottom
(see Figure 1). Insert the post of the sieve turntable into the
proper opening; the opening toward the front is for 12in or
300mm diameter sieves, and the one toward the back is for 8in
or 200mm diameter sieves. Set the sieve size selector knob on
the front control panel to “12” or “8”. This adjusts the springs
controlling the tapping hammers for the best tapping force.
In addition to the test sieves selected for the test, the sieve
stack must include the appropriate receiving pan and a sieve
cover. Assemble the sieve stack with the pan and nest sieves
on the bottom, progressing to the coarsest sieves on top.
Deposit the prepared test specimen onto the top sieve, and
put the cover on.
Open the cabinet door all the way. Special heavy-duty hinges
allow the door to swing 170° for complete and easy accessto
the interior. Carefully place the entire sieve stack with sample
on the sieve turntable in the Rotary Sifter, resting the stack
against the rubber-covered rollers in the back of the cabinet.
Use the ergonomic knob on the side of the case to tilt the
cabinet back against the cabinet rotation stops to its operating
angle of approximately 45°. Taller operators may nd it more
convenient to load the sieve stack with the cabinet already
tilted back. Close the cabinet door completely.
NOTE: Before starting a test cycle, the Rotary Sifter
cabinet must be tilted back against the rotation stops.
Failure to do this may result in incomplete separation or
loss of the test specimen.
NOTE: The Rotary Sifter motor controlled by the timer is
restricted to operating on a limited electrical supply range.
Check carefully to insure compatibility with your electrical
supply.
Current timer mode is indicated by the four red LED’s on the
timer face:
• A = MMSS (99min:59sec x 1 second)
• B = HHMM (99hr:59min x 1 minute)
• C = SSSS (9999sec x 1 second)
• D = MMMM (9999min x 1 minute)
(H is for hours, M for minutes, and S for seconds.) To adjust
the timer mode, press and hold both <UP> and
<DOWN> keys at the same time until the display shows the
mode. Once the mode letters are displayed, press
<UP> or <DOWN> to change modes. Press <START/ STOP>
to accept new mode.
The time required to complete a test will vary depending
upon the physical characteristics of the test material. Most
separations will be complete in ten minutes or less. It may
require experimentation to determine the optimum test time
for a particular material.
To set the run time, press either <UP> or <DOWN>. The rst
digit on the right hand side will ash in half-second intervals.
Press either arrow key to adjust to the desired value. To enter
the displayed digit and move to the next, press <START/
STOP>. Once the last digit on the left is entered, the timer is
ready to start.
NOTE: The Door Safety Switch prevents operation of
the Sifter and Timer until the cabinet door is completely
closed. Disabling this switch makes operation of the Sifter
dangerous and voids the warranty.
3.2 Timer Setup & Operation
This unit is equipped with an easy-to-operate Gilson interval
count-down timer. The timer has a large 0.6in LED display
and will operate in four different modes. It is powered by line
voltage and will work on power supplies from 100—265 VAC,
50/60Hz, with up to 20 amps Inductive or Resistive current.
Insure the cabinet is rotated back to its operating angle of
45°, then Press <START/STOP> to initiate the current run
program. Once running, pressing <START/STOP> again will
pause the timer with the current amount of time remaining
on screen. When allowed to time-out, the timer beeps and
displays DONE. Press any key to reset the timer and prepare
it for the next cycle. Setting and Mode values are saved
automatically.
NOTE: Opening the cabinet door in the middle of a test
cycle shuts off all power to the timer and motor. When the
door is closed again, the timer will be reset to the
originally programmed time interval.
When the test cycle is complete, open the cabinet door and
remove the sieve stack for weight determinations.
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3.3 SS-20 Components
Sieve Size Selector Knob
Door Safety Switch
Rotary Sifter Cabinet
Sieve Turntable
Control Panel
Gilson Digital Timer
Ergonomic Test
Positioning Knob
Rubber-Covered Rollers (3)
Tapping Hammers (10)
Sieve Turntable Openings
Steel Support Stand
Cabinet in “Test Position”
Pivot Post
Cabinet Rotation
Stops
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FIGURE 1
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4.0 MAINTENANCE
Before performing maintenance or repairs on the sieve shaker, ALWAYS read and understand the safety, operating, and
maintenance instructions.
5.0 TROUBLESHOOTING
GILSON ROTARY SIFTER TROUBLESHOOTING
SymptomsPossible CausesSolutions
No power to display, machine
will not operate
Display is lit, but motor does not
run
Display is lit, motor runs, but
machine does not operate
properly
Excessive noise and vibrationSieve stack not seated properlySeat sieve stack properly
Excessive loss of specimen nes
during testing
Power disconnectedReconnect to power supply
Door not closed completelyClose door completely
Faulty door safety switchCheck connections and/or replace door
safety switch
Faulty connections/wiringTrace circuits with electrical meter
Faulty timerDiagnose timer output/connections
Faulty motorReplace motor
Loose or broken drive beltAdjust tension or replace belt
Pulley(s) loose on shaft(s)Tighten set screws on shaft bearings
Turntable installed in wrong openingInstall turntable in correct opening
Sieve size selection knob not set correctlySet selection knob to correct size
Turntable installed in wrong openingInstall turntable in correct opening
Improperly adjusted or broken drive
components
Sieve size selection knob not set correctlySet selection knob to correct size
Damaged or deformed sieve frames or
anges
Check belts, pulleys, bearings and rods.
Adjust or replace as required
Replace damaged or deformed sieves
Sieves not seated properlySeat sieves properly
Inconsistent of unexpected test
results
Contact Gilson technical support for assistance in diagnosis and repair of problems with the Gilson Rotary Sifter.
Damaged/out of specication sieve clothReplace sieves
Blinded sieve meshClean sieve
Improper tapper operationAdjust or repair tappers
Insufcient test timeIncrease test time
techsupport@gilsonco.com | 888.444.1508
6.0 SPECIFICATIONS
Particle Size Range: No.4—No.200 (4.75mm—75μm) Nominal (Extended ranges possible, depending on material type.
Sieve Capacity: 8in or 200mm Diameter
Controller: Gilson Count-Down Timer, 99min:59sec x 1sec. (Maximum 99hr:59min x 1min).
Motor: 1/4hp, 1725rpm, Continuous Duty
Power Requirements: SS-20: 115V/60Hz AC; SS-20F: 230v/50Hz
Dimensions: 19x24x58in (483x610x1473mm), WxDxH
Weight: 195lb (88kg)
Ship Weight: 215lb (98kg)
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7.0 PARTS DIAGRAMS & ELECTRICAL SCHEMATIC
7.1 SS-20 External Parts Diagram
5
3
4
2
1
6
7
8
9
10
11
12
13
14
18
15
16
17
19
20
21
22
23
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7.2 SS-20 Internal Parts Diagram
38
26
28
25
24
24A
32
36
27
29
30
31
33
43
34
35
37
39
41
40
42
44
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7.3 SS-20 Electrical Schematic
8.0 PARTS LIST
Item No.Part NO.No Req’dDescription
1SSA-761Timer/Controller
2WGSW-832050TPMSS6Machine Screw (#8-32 x 0.5in Lg.)
3WGRA-HINGE2Door Hinge
4WGSW-516125PMSS2Machine Screw (5/16-18 x 1.25in Lg.)
5WGRA-HANDLE1Door Handle
6WGSW-252075FAMSB16Machine Screw (1/4-20 x 0.75in Lg.)
7WGSW-252100FPMSS8Machine Screw (1/4-20 x 1in Lg.)
8WGSW-252200HHMSS4Bolt (1/4-20 x 2in Lg.)
9WGRA-PULLHANDLE1Mount for Pull Handle
10WGRA-PULLKNOB1Pull Handle Knob
11WGSW-252125HHMSS8Bolt (1/4-20 x 1.25in Lg.)
12WGSW-252100FPMSS3Machine Screw (1/4-20 x 1in Lg.)
13WGSW-252150FPMSS2Machine Screw (1/4-20 x 1.5in Lg.)
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8.0 PARTS LIST CONT.
Item No.Part NO.No Req’dDescription
14WGRA-ROTATEPOST2Pivot Post
15WGRA-GUIDEBRKT1Tilt Guide
16WGRA-STOPPER2Tilt Stop
17WGRA-STPRCAPS2Tilt Stop Cap
18WGRA-CROSSRAIL2Frame Cross Rail
19WGSW-252300HHMSS4Bolt (1/4-20 x 3in Lg.)
20WGNT-386HWSLSS4Self-Locking Nut (3/8-16)
21WGWA-250FLNOSS8Washer (1/4in)
22WGMD-LEVFEET4Foot
23WGNT-252HXNYSS4Lock Nut (1/4-20)
24WGRA-SPRINGROD1Tensioner Rod
24AWGRA-SPRING2Tension Spring
25WGSW-SB-0204025038CAMSS2Machine Screw (#8 - 32 x 4/2 Lg.)
26WGRA-VBELTUPPER1Upper V-Belt
27WGRA-700X625PULLEY1Cam Pulley
28WGRA-CAMARM1Cam Hammer Arm
29WGRA-CAM1Cam
30WGRA-CAMHAMMERHEAD1Cam Hammer Head
31WGSW-024050TPMSS2Machine Screw (#10 - 24 x 0.375in Lg.)
32WGRA-200X625PULLEY3Rod Pulley
33WGRA-ROD131Drive Shaft Rod
34WGRA-ROD91Cam Rod
35WGSW-252100HHMSS10Bolt (1/4 - 20 x 1in Lg.)
36WGRA-NYLINER20Nylon Spacer
37SSA-7210Hammer Assembly
38SSA-7410Hammer Head
39WGRA-175X500 PULLEY1Motor Pulley
40WGRA-MOTOR1Motor, 115V/60Hz
40AWGRA-MOTOR-F1Motor, 230V/50Hz
41WGRA-VBELTLOWER1Lower V-Belt
42WGRA-600X625PULLEY1Drive Pulley
43SSA-1210Cover for Tapper (SS-21, SS-22 ONLY)
44WGRA-IDLERASSY1Idle Rod
45WGRA-DRIVERASSY1Driver Rodd
46WGRA-HAMMERROD1Hammer Rod
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9.0 ADDITIONAL INFORMATION
9.1 Gilson Test Sieves
Gilson stocks the widest range and largest quantity of sieves
of any major supplier. Immediate shipment is available for
all popular sizes. Custom sieves with special diameters and
stacking heights are also available.
ASTM Sieves meet the requirements of ASTM E 11. ISO
Sieves meet ISO 565 specications with tolerances to ISO
3310-1. All are serial numbered and supplied with a
certicate of manufacturing conformance.
ASTM and ISO Test Sieves are categorized in three different
classes.
• Compliance Test Sieves are supplied with a basic
certicate of manufacturing conformance. All Gilson
Test Sieves meet Compliance grade requirements.
• Inspection Test Sieves have a specied number of
openings measured and reported for each sieve.
• Calibration Test Sieves have two to three times as
many openings measured on each sieve, and are
supplied with more detailed documentation.
Mesh Opening
Opening Sizes are listed using standard millimeter (mm)
or micrometer (μm) descriptions, as well as traditional inch
and number designations where appropriate. Gilson offers
all mesh sizes, but not all sizes are available in every frame
diameter. Common coarse sizes are also
listed. Normally, every second or fourth size is used,
although precision testing may require consecutive sizes.
Additional sieves are often inserted into the sequence to
avoid overloading of individual sieves or to better dene a
particular size range.
ISO Sieve Cloth can be mounted in 8in (203mm) frames
when special-ordered. These items are nonreturnable when
supplied as ordered.
Frame Diameter
Frames should accommodate the entire sample volume with
enough surface area to avoid overloading individual sieves.
The diameter selected must also t the sieve shaker being
used. Gilson stocks most common sizes. Inquire for custom
sizes.
Frame Height
Sieve frames are designated as Full-Height or Half- Height.
Intermediate-Height sieves are also available for 3in and
12in diameters. Half or Intermediate-Height frames allow a
greater number of sieves to be used when stack height is
limited. Full-Height frames allow free movement of larger
particles during agitation for more efcient separation. ISO
Test Sieves are tted with black rubber O-Rings.
Frame and Cloth Material
Stainless Steel Frame with Stainless Steel Cloth assures a
sieve with the longest possible service life. This is the best
choice where contamination, sanitation or extreme wear is
an issue.
• Brass Frame with Stainless Steel Cloth is a popular
choice that offers extended service and cost
effectiveness.
• Brass Frame with Brass Cloth is economical for
light- duty applications. Coarse-series sieves are not
available with brass cloth.
Backing Cloth
Back-up cloth prevents sagging or tearing of expensive ne
stainless steel mesh. Unsatisfactory service life from a sieve
would suggest replacement by a sieve built with backing
cloth. To order, add the code “BU” to the model number
of the sieve. These sieves are made-to-order, have longer
delivery times and are non-returnable.
Pans and Covers
• Pans collect nes at the bottom of the sieve stack.
Extended-Rim pans are also available to insert into
the middle of a stack, allowing two samples to be
tested at once.
• Covers are not necessary with most Gilson sieve
shakers, but may be needed if using a different
shaker or shaking by hand. The Cover-with-Ring has
a wire nger loop in the center to facilitate removal.
Gilson Sieve Verication Services
Gilson Verication can be performed on any test sieve or
Gilson screen tray, used or new. These services are ordered
by specifying the appropriate model number given in our
listing for Test Sieve and Screen Tray Verication and
Services. An optical comparator with NIST traceable
calibration measures opening sizes and wire diameters on
each sieve, and a statistical analysis assures the standard
deviations are within ASTM or ISO requirements for
Inspection or Calibration grades. Sieves, trays, or wire cloth
units are not included in the purchase price of the
verication services. Because wire cloth stretches, sags, or
tears, and abrasive materials can reduce wire diameters, a
verication process should also be set up to regularly verify
that working sieves still meet the specications. These
measurements can be taken directly using calipers or an
optical comparator, by testing with Standard Reference
Materials, or by returning to Gilson for Re-Verication. To
verify used sieves, contact a Gilson customer service
representative for shipping instructions.
Standard Reference Materials (SRM’s)
Sieve Reference Materials are precision glass beads or
powders for performance testing of sieves. They are
traceable to the National Institute of Standards and
Technology (NIST), or European Community Bureau of
Reference (BCR). SRM’s t easily into internal quality
programs following guidelines in ASTM E 2427, Sieve
Acceptance by Performance Testing. User-Prepared
Reference Materials can also be utilized under E 2427
in the same manner as SRM’s. Because user materials are
non-standard, they are not traceable and require much more
handling. In addition, the user must determine acceptable
tolerances for statistical analysis.
Sieve Shakers
The proper sieve shaker saves considerable time and effort,
and yields superior accuracy, consistency, and repeatability
compared to manual shaking methods for particle sizing.
Effective agitation lifts all particles off the sieve cloth,
reorients them, and allows them to be repeatedly “tried” to
different openings at different angles. Careful review of
shaker specications allows optimal choices for different
materials and applications. Greater sample volumes and large
particle topsize may indicate selection of Gilson Test
Master®, Testing Screen or Porta- Screen® models for
efcient processing.
9.2 Test Sieve & Screen Tray Verication &
Services
There have been extensive revisions to the newest version of
ASTM standard E 11, Specication for Wire Cloth and Sieves
for Testing Purposes. Gilson is leading the way in educating
our customers about the new specication and making these
new products available. The new specication affects all test
sieves, screen trays, and wire cloth, and changes the way the
mesh openings are evaluated by looking at the statistical
distribution of aperture sizes, rather than just the average
opening sizes. In addition to a more accurate and reliable
system of evaluation, the new system also allows
compatibility with ISO 565 and 3310-1 requirements. There
are now three grades, or classes of ASTM or ISO test sieves
available; Compliance, Inspection and Calibration.
Compliance Test Sieves are manufactured with wire cloth
that has been inspected and measured in roll or sheet
quantities prior to being cut and mounted in the individual
sieve frames. Opening sizes are not measured in individual
sieves. Each Compliance sieve is supplied with a certicate of
manufacturing compliance, but no statistical documentation
is given. Compliance sieves are designed for applications
where a basic, reliable degree of accuracy and repeatability
are sufcient.
Inspection Test Sieves have a specied number of
openings measured in each sieve after the cloth is mounted in
the frame. There is a 99% condence level that the standard
deviation of these openings is within the maximum allowed
by ASTM. Inspection Sieves are a good choice in applications
where accuracy and repeatability are critical. Each Inspection
Sieve consists of a Compliance Sieve with added Inspection
Sieve Verication service.
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Calibration Test Sieves have about twice as many
openings measured as inspection sieves. The higher
number of openings measured on each sieve increases the
condence level to 99.73% that the standard deviation of
these openings is within the maximum allowed by ASTM.
Calibration sieves should be used in applications where a
very high degree of accuracy is required. Each calibration
sieve consists of a compliance sieve with added calibration
sieve verication service.
New Gilson test sieves are guaranteed to meet the
requirements of ASTM or ISO for compliance, inspection or
calibration grades as ordered, but for continued assurance
of performance, procedures should be in place to regularly
check working sieves as they age. Wire cloth stretches, sags
or even tears and abrasive materials reduce wire diameter,
causing an increase in opening size and loss of accuracy over
time.
These same verication services are also available for screen
trays used in Gilson testing screens, Test-Master®,
Porta-Screen®, and Gilso-Matic® machines.
Gilson Reverication Services can be performed on
used ASTM or ISO Test Sieves or Screen Trays. An
optical comparator with NIST traceable calibration measures
opening and wire diameter sizes on each sieve.
Certication reports are produced for the appropriate grade.
These services are available for all ASTM and ISO sieve sizes
and types, and are ordered by specifying model number for
inspection sieve verication, or calibration sieve verication.
Sieves are not included in the purchase price. When
verifying used sieves, contact a Myers or Gilson service
representative for shipping instructions.
GV-65CalibrationVericationShownwithSieve
Master-Matched Sieves are ASTM 8in diameter stainless
woven-wire sieves from No. 8 (2.36 mm) to No. 325 (45
μm) that have been measured and shown to closely match
a set of master sieves maintained by Gilson in a reference
laboratory. Master-Matched Sieves from Gilson are always
matched to the same master set, assuring that one sieve
is very close to another. Master-Matched Sieves are also
certied to meet ASTM E11, so additional verication is not
normally necessary. Master-Matching is done using special
standard reference materials, sized for each sieve. Each
sieve is performance tested to insure it yields ±2% by weight
of the value of the master sieve.
Ordering
All Gilson test sieves meet ASTM or ISO requirements for
compliance test sieves. Ordering additional verication
services for each individual sieve upgrades them to meet
inspection or calibration specications.
CerticateofE11ComplianceforAllSieves
TEST SIEVE & SCREEN TRAY VERIFICATION & SERVICES
Description Model
Inspection Test Sieve Verication, ASTM E 11
Calibration Test Sieve Verication, ASTM E 11
Inspection Test Sieve Verication, ISO 565 and 3310-1
Calibration Test Sieve Verication, ISO 565 and 3310-1
Inspection Screen Tray Verication, ASTM E 11
Calibration Screen Tray Verication, ASTM E 11
Inspection Screen Tray Verication, ISO 565 and 3310-1
Calibration Screen Tray Verication, ISO 565 and 3310-1