Gilson SS-15D, SS-15 Operating Manual

OPERATING MANUAL
Gilson Economy 8in Sieve Shakers
SS-15 & SS-15D
SS-15 SS-15D
Rev: 11/13/2017
Gilson Company, Inc.
Gilson Economy 8in Sieve Shaker: SS-15
This machine operates on electric current. Improper operation could result in electric shock, electrocution, or an explosion!
WARNING!
WARNING!
SAFETY INSTRUCTIONS
Whether you are the owner, employer, operator, or maintenance person for this machine, safety is your responsibil­ity. You are responsible for operating and maintaining this equipment in compliance with these instructions and for using common sense. Review and completely understand the operating and safety instructions before using this machine.
1.
ALWAYS make sure the motor and other electrical components are appropriate and properly configured for your intended use and available power source. The standard Gilson Economy 8in Sieve Shaker comes with a 1/4hp motor wired for 115V/60Hz. It can also be ordered with special wirings: 230/50. Motors are NOT explosion-proof.
2.
ALWAYS check electrical wiring for loose connections and for pinched or frayed wiring.
3.
ALWAYS use a properly-wired, three-pronged plug, or otherwise ground the machine. Connect the machine to a properly-wired, three-pronged receptacle. Make sure the cord is located where no one will trip or get tangled in it.
4.
ALWAYS disconnect and lock out power supply before performing maintenance and repairs.
WARNING: DO NOT operate the machine without having all covers and case in place. WARNING: ALWAYS level the machine prior to operation. WARNING: Stop the machine immediately and re-level if excessive vibration or machine movement occurs. WARNING: DO NOT operate the machine without making sure all three clamps on the top platform are secure. WARNING: Use caution to avoid pinching fingers when raising or lowering the sieve cover and when tightening
the end clamp knobs.
WARNING: The electric motor on this machine has internal thermal protection. If the motor shuts off from overload,
the machine may restart by itself after cooling off, unless the machine is unplugged during cool-down.
WARNING: Keep all parts of your body away from moving parts of the machine while it is operating. WARNING: ALWAYS unplug or disconnect machine from the power source when the unit is not in operation. WARNING: ALWAYS wear safety glasses when operating, maintaining, or repairing this machine.
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Gilson Company, Inc.
Gilson Economy 8in Sieve Shaker: SS-15
Table of Contents
Safety Instructions
Page
2
Table of Contents
3
1.0
Unpacking & Set-Up
4
2.0
Operating Instructions
4
3.0
Maintenance
5
3.1 Cleaning the Unit
5
3.2 Drive Belt
5
3.3 Motor
5
3.4a Timer
6
3.4b Digital Timer
6
3.5 Main Shaft
6
3.6 Reassembly of the Unit
6 4.0
Troubleshooting
6
5.0
Sieving Accuracy
6
6.0
Parts Diagram
8
6.1 SS-15
8
7.0
Parts List
9
7.1 SS-15 Parts List
9
8.0
Additional Information
10
8.1 Gilson Test Sieves
10
8.2 Test Sieve & Screen Tray Verification & Services
11
8.3 8in Diameter ASTM Test Sieves
13
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Gilson Company, Inc.
Gilson Economy 8in Sieve Shaker: SS-15
NOTE: The main device that the timer controls may be restricted to operating on a more limited electrical supply range. Check the device carefully to insure compatibility with your electrical supply.
NOTE: ALWAYS disconnect the unit after use.
2.0 OPERATING INSTRUCTIONS:
NOTE: DO NOT plug in or otherwise connect the SS-15 to a power source until this initial inspection is complete. Damage claims MUST be filed with shipping carrier within ten days. The SS-15 is ready to operate as shipped.
1.0 UNPACKING & SET-UP:
NOTE: The main device that the timer controls may be restricted to operating on a more limited electrical supply range. Check the device carefully to insure compatibility with your electrical supply.
1.1
The SS-15 weighs approximately 52lb (24kg). Use appropriate equipment and manpower to uncrate the sieve shaker. Wear safety glasses and work gloves.
1.2
Open the top of the carton and lift the SS-15 out by the stabilizer bar. If at all possible, DO NOT cut away the carton since you will need it if the machine must be returned. If you do not have equipment for lifting the machine, you will have to cut away the carton. Set the unit on a solid, substantial surface, and inspect it for shipping damage and for loose or missing parts or documents.
1.3
Inspect the SS-15 for shipping damages. Damage claims should be noted on carrier's bill of lading before signing for acceptance. It is the recipient's responsibility to immediately file damage claims with the carrier.
Check that the unit is wired to match your power sup­ply. The standard SS-15 comes with a 1/4hp, 115V, 60-cycle motor.
1.4
On the bottom of the unit are four small rubber feet. These may be removed to use the base holes for permanent mounting if desired. Use appropriately sized mounting screws and bolts 5/16in if you plan to secure the unit to the table. Turn the machine upright on the table.
2.3
Load your sieve stack onto the sieve platform of the SS-15, insuring it is centered on the platform.
2.4
Turn the E-Z-Clamp knobs so buttons face inward, depress the buttons and slide the cover assembly down firmly on top of the sieve stack.
2.5
Tighten the knobs by turning them clockwise until the lid feels securely clamped. If the knobs “pop”, they were turned too far. Simply retighten to again secure the cover assembly on the stack.
2.6
Plug in the SS-15 after confirming your power supply is configured correctly and grounded properly. Set the timer and turn on the machine.
2.6.1
If your Gilson 8in/12in Sieve Shaker comes with a spring-wound timer, it is a model SS­15, and the timer serves as the on/off switch as well as test timer. The timer ring stop may be rotated and set to exactly repeat test times by tightening the slotted knurled clamp screw. The stop peg should be set for greater than five minutes.
2.6.2
If your machine is equipped with a digital timer it is a model SS-15D
Please read understand all safety and operating instruc­tions for the Gilson Economy 8in Sieve Shaker before putting it into service.
2.1
Make sure that the SS-15 is unplugged from the power supply before beginning operation.
2.2
Rotate EZ-Clamp knobs so buttons face inward. While holding the knobs, push both buttons in firmly and slide the cover up to the desired position. When you
Current timer mode is indicated by the four red LED’s on the timer face:
A=MMSS (99min:59sec x 1 second) B=HHMM (99hr:59min x 1 minute) C-SSSS (9999sec x 1 second) D=MMMM (9999min x 1 minute)
release the buttons, the cover assembly will remain
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in position, allowing insertion of the sieve stack.
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