Gilson Performer III SS-3 Operating Manual

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OPERATING MANUAL
Performer III 3in Sieve Shaker
SS-3
PHONE: 800-444-1508 P.O. Box 200, Lewis Center, Ohio 43035-0200
740-548-7298 E-mail: customerservice@gilsonco.com Product Web Page: www.globalgilson.com
Rev: 01/2019
FAX: 800-255-5314 740-548-5314
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SAFETY INSTRUCTIONS
Review and completely understand the operating and safety instructions before using this machine.
WARNING!
This machine operates on electric current. Improper operation could result in electric shock, electrocution, or an explosion!
1. The Performer III is designed for operation on 115V/60Hz power supplies. Connection to other power sources will damage this machine and void the warranty. Contact Gilson Technical Support if operation on an alternative power source is required. ALWAYS make sure the available power supply matches the device requirements. Motors are NOT explosion-proof.
2. ALWAY S check electrical wiring for loose connections and for pinched or frayed wiring.
3. ALWAY S use a properly-wired, three-pronged plug, or otherwise ground the machine. Connect the machine to a properly-wired, three-pronged receptacle. Make sure the cord is located where no one will trip or get tangled in it.
4. ALWAYS disconnect and lock out power supply before performing maintenance and repairs.
WARNING!
ALWAY S unplug or disconnect machine from the power source when the unit is not in operation.
ALWAY S wear safety glasses when operating, maintaining, or repairing this machine.
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TABLE OF CONTENTS
Page
Safety Instructions ..................................... 2
Table of Contents....................................... 3
1.0 Introduction ........................................... 4
2.0 Unpacking & Set-Up .................................... 4
3.0 Assembling the Sieve Stack ............................. 5
4.0 Operating Instructions.................................. 5
5.0 Specications .......................................... 6
6.0 Parts Diagrams ......................................... 7
7.0 Accessories ............................................ 8
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INTRODUCTION
• Quiet, electromagnetic vibratory action.
• 0—100% amplitude control.
• Switchable tapping action.
• Precise digital timing.
The Performer III 3in (76mm) Sieve Shaker is designed for small samples of chemicals, minerals, pharmaceuticals, powdered metals, cosmetics, abrasives, ores, foods, and other ne pow­ders. Eective size range is No.4—No.635 (4.75mm—20μm) us­ing woven wire sieves. Extended size ranges are possible with some materials.
The High frequency, 3,600vpm, electromagnetic vibratory action with 0—100% amplitude control is ideal for ne par­ticle separations. The solenoid actuated tapping (60 taps/min) speeds dry separations and can be used alone for tap-settling and bulk density tests.
The Performer lll holds up to seven full-height metal sieves plus pan or fourteen acrylic sieves and pan. The digital timer/control­ler and graduated vibration control knob allow the Performer lll to give reliable, repeatable results. The optional GAA-88 Acrylic Spacer is useful for observing sample action during set-up or testing.
Figure 1
UNPACKING & SETUP
Carefully inspect the Performer lll as soon as it arrives and check all package contents. See Figure 7 for an illustration of Performer III components and accessories. If there is damage or if parts are missing, contact Gilson Customer Service immediately at 800­444-1508 or 740-548-7298 for instructions. Save all packing ma­terials for inspection by the freight claims adjuster if damage is reported.
The Performer III is packaged in two pieces to minimize poten­tial damage during shipping. Place the Performer III on a dry, level surface.
To assemble, position the Tapper Clamping Assembly over the four holes in the Base with the two rubber sieve locat­ing bumpers positioned at the rear. Insert the 1/4-20 x 3/8in panhead screws into the mounting holes and tighten snugly (see Figure 1).
Connect the main power cord to the power entry module. The 1 amp fuse and a spare are located in a drawer in this module.
• Insert the Tapper power cord into the rear of the Tapper Connector housing (see Figure 2) and verify the connector is locked in place. The Performer III is now ready for use.
Tapper Power Cord & Tapper Connector Housing
Main Power Cord
Power Entry
Module
Figure 2
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ASSEMBLING THE SIEVE STACK
Assemble the sieve stack by placing the desired sieves on the collection pan. Start with the nest mesh sieves, placing pro­gressively coarser sieves on top (see Figures 4 and 5). A maxi­mum of seven metal-framed sieves or fourteen acrylic sieves may be stacked on top of the pan. Use of adapters and spacers will limit the number of sieves that can be used. The sieve cover must be placed over the top sieve before placing the stack as­sembly in the Performer lll. The larger diameter side of the cover is for acrylic sieves, and the smaller diameter for metal sieves. Check for the best t and install.
Hold in the thumb buttons to adjust the clamping knobs on the upright rods to the height that will allow the sieve stack to slide into place. Pushing in on the integral buttons allows the threaded clamp knobs to slide freely. Position the stack using the rubber bumpers on the back of the sieve base and tapper clamping assembly, then tighten the knobs. To remove the sieve stack, hold the thumb buttons in and slide the top up slightly. The clamping assembly will remain in this position, ready for the next sieve stack. This is a useful feature when using the same size stack repetitively.
OPERATING INSTRUCTIONS
To begin testing, set the Mode Switch to MANUAL (see Figure 6). Adjust the Amplitude Control for optimum performance with the material being tested. Due to varying sample characteristics, the user should observe the minimum vibration level and time period necessary to sift particles without breaking them down. It is possible for excessive vibratory action to degrade the sample particles by abrasion.
To change the time setting on the Timer, press the <UP ARROW> key or the <DOWN ARROW> key (see Figure 5). The rst digit on the right hand side should start to ash in half second inter­vals. Press the <UP ARROW> key or the <DOWN ARROW> key to adjust the digit to desired value. To enter the current digit and move to the next digit press the <START> key. Once the last digit on the left is entered the timer is ready to start.
To get into the adjust mode state, press and hold both the <UP & DOWN ARROW> keys at the same time until the current mode is displayed. When in this state the display will show the current mode letters, H for hours, M for minutes, and S for seconds. Once the mode letters are being displayed, press the <UP> key, or the <DOWN> key, to change between modes. Press the <START> key to accept new mode.
Mode Letter:
A-MMSS B-HHMM C-SSSS D-MMMM
Sieve Cover
Metal Sieves
&
Acrylic Spacers
(7 Total)
Sieve Cover
Acrylic Sieves
(14 Sieves Max.)
Acrylic Adapter
Collection Pan
Figure 3 Figure 4
Collection Pan
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SPECIFICATIONS
To run press the <START> key.
Overall Size: 8x11x22in (203x279x559mm) Once running, pressing the <START> key again will pause the timer with the current amount of time remaining on screen.
When allowed to time out the timer will display DONE, press <ANY> key to continue.
The Setting and the Mode values are saved automatically and restored on power up.
Vibratory Frequency: 3,600vpm
Tapping Frequency: 60 Taps/min.
Designed Particle Sizing Range:
4.75mm to 75µm (No.4 to No.200 Sieve)
Extended Particle Sizing Range:
9.5mm to 25µm (3/8in to No.500 Sieve)
Power Requirements*: 115V, 50/60Hz, 2A
*Contact Gilson Technical Support for operation of this device on other power supplies.
Figure 5
Performer III Timer
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PARTS DIAGRAMS
Mode Switch
Tapper Assembly
Timer
Sieve Base
Amplitude Control
Figure 6
Performer III Control Panel
Captive Knobs with
Release Buttons
Sieve Base Spacers
Tapper/Clamping
Power Cord
Sieve Base
1/4-20 x 3/8in
Panhead Screws
Assembly
Sieve Cover
Figure 7
Performer III Components & Accessories
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Base
Acrylic Sieve
Adapter
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ACCESSORIES
Acrylic Frame Sieves with Stainless Steel Mesh
Acrylic Frame Precision Sieves with Electroformed Mesh
GILSONIC AUTOSIEVER ACRYLIC FRAME SIEVES
Sieves for the GA-6 GilSonic AutoSiever have clear acrylic frames and are 3in (76mm) in diameter. They are available tted with conventional ASTM E 11 stainless steel Woven-Wire cloth or ASTM E 161 Precision Electroformed nickel mesh.
The accurac y, eciency, and size ra nge of Precision Electro formed Sieves often make the m a better solution for p recision particle sizi ng operations. Opening tolerances of Electroformed Sieves are ±2μm, while ASTM E 11 woven-wire tolerances are two to ten times higher in comparable sizes. Opening size s are available to 5μm, considera bly below the 20μm smalle st available woven-wire size, and a number of sizes are equivalent to E 11. When calibrated with glass beads or other means, electroformed sieves can serve as a reliable reference standard.
ASTM Stainless Steel Precision Mesh
5.60mm No.3-1/2in GAA-20
4.75mm No.4 GAA-21
4.00mm No.5 GAA-22
3.35mm No.6 GAA-23
2.80mm No.7 GAA-24
2.36mm No.8 GAA-25
2.00mm No.10 GAA-26
1.70mm No.12 GAA-27
1.40mm No.14 GAA-28
1.18mm No.16 GAA-29
1.00mm No.18 GAA-30 — 850µm No.20 GAA-31 — 710µm No.25 GAA-32 — 600µm No.30 GAA-33 — 500µm No.35 GAA-34 — 425µm No.40 GAA-35 — 355µm No.45 GAA-36 — 300µm No.50 GAA-37 — 250µm No.60 GAA-38 — 212µm No.70 GAA-39 — 180µm No.80 GAA-40 — 150µm No.100 GAA-41 GAA-62 125µm No.120 GAA-42 GAA-63 106µm No.140 GAA-43 GAA-63A 105µm GAA-64 100µm GAA-65 95µm GAA-66 90µm No.170 GAA-44 GAA-67 85µm GAA-68 80µm GAA-69 75µm No.200 GAA-45 GAA-70 70µm GAA-71 65µm GAA-72 63µm No.230 GAA-46 GAA-72A 60µm GAA-73 55µm GAA-74 53µm No.270 GAA-47 GAA-74A 50µm GAA-75 45µm No.325 GAA-48 GAA-76 40µm GAA-77 38µm No.400 GAA-49 GAA-77A 35µm GAA-78 32µm No.450 GAA-50 GAA-78A 30µm GAA-79 25µm No.500 GAA-51 GAA-80 20µm No.635 GAA-52 GAA-81 15µm GAA-82 10µm GAA-83 5µm GAA-84
GILSONIC AUTOSIEVER ACRYLIC FRAME SIEVES
Electroformed
The GilSonic AutoSiever holds seven Woven-Wire or three Precision Electroformed Sieves in the xed-height Stack Assembly. Each sieve is supplied with a Certicate of Compliance to the appropriate ASTM Standard. Clear Acrylic Spacers are available if fewer sieves are used in the stack.
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3in Diameter ASTM E11 Test Sieves
3in Diameter Stainless Steel
Test Sieves
SS-3 shown with 3in Stain-
less Steel Sieves
C O A R S E
F
N E
S E R
E S
Alt. Std. Supplemental Full Ht. Half Ht. Full Ht. Half Ht.
3/8in
5/16in
0.265in 1/4in No.3-1/2in
No.4
No.5
No.6
No.7
No.8
No.10
No.12
No.14
No.16
No.18
No.20
No.25
No.30
No.35
No.40
I
I
No.45
No.50
No.60
No.70
No.80
No.100
No.120
No.140
No.170
No.200
No.230
No.270
No.325
No.400
— No.450 No.500 No.635
Regular Pan Extended Rim Pan
Regular Cover Cover with Ring
Sieve Designation
9.5mm —
8.0mm —
6.7mm
6.3mm
5.6mm —
4.75mm —
4.0mm —
3.35mm —
2.8mm —
2.36mm —
2.0mm —
1.7mm —
1.4mm —
1.18mm —
1.0mm —
850μm
710μm
600μm
500μm
425μm
355μm
300μm
250μm
212μm
180μm
150μm
125μm
106μm
90μm
75μm
63μm
53μm
45μm
38μm
32μm 25μm 20μm
9.0mm —
7.1mm — — —
5.0mm —
4.5mm
3.55mm —
3.15mm —
2.5mm —
2.24mm —
1.80mm —
1.60mm —
1.25mm —
1.12mm
900μm
800μm
630μm
560μm
450μm
400μm
315μm
280μm
224μm
200μm
160μm
140μm
112μm
100μm
80μm
71μm
56μm
50μm
40μm
36μm
— — —
Stainless Cloth
Stainless Frame
V3SF 3/8" V3SF 9M V3SF 5/16" V3SF 7.1M V3SF .265" V3SF 1/4" V3SF #3-1/2 V3SF 5M V3SF #4 V3SF 4.5M
V3SF #5 V3SF 3.55M V3SF #6 V3SF 3.15M V3SF #7 V3SF 2.5M V3SF #8 V3SF 2.24M V3SF #10 V3SF 1.8M V3SF #12 V3SF 1.6M V3SF #14 V3SF 1.25M V3SF #16 V3SF 1.12M
V3SF #18 V3SF 900U V3SF #20 V3SF 800U V3SF #25 V3SF 630U V3SF #30 V3SF 560U V3SF #35 V3SF 450U V3SF #40 V3SF 450U V3SF #45 V3SF 315U V3SF #50 V3SF 280U
V3SF #60 V3SF 224U V3SF #70 V3SF 200U V3SF #80 V3SF 160U V3SF #100 V3SF 140U V3SF #120 V3SF 112U V3SF #140 V3SF 100U V3SF #170 V3SF 80U V3SF #200 V3SF 71U
V3SF #230 V3SF 56U V3SF #270 V3SF 50U V3SF #325 V3SF 40U V3SF #400 V3SF 36U V3SF #450 V3SF #500 V3SF #635
V3SFXPN V3SFXPE
— — — — —
— V3SH #3-1/2 V3SH 5M V3SH #4 V3SH 4.5M
V3SH #5 V3SH 3.55M V3SH #6 V3SH 3.15M V3SH #7 V3SH 2.5M V3SH #8 V3SH 2.24M V3SH #10 V3SH 1.8M V3SH #12 V3SH 1.6M V3SH #14 V3SH 1.25M V3SH #16 V3SH 1.12M
V3SH #18 V3SH 900U V3SH #20 V3SH 800U V3SH #25 V3SH 630U V3SH #30 V3SH 560U V3SH #35 V3SH 450U V3SH #40 V3SH 450U V3SH #45 V3SH 315U V3SH #50 V3SH 280U
V3SH #60 V3SH 224U V3SH #70 V3SH 200U V3SH #80 V3SH 160U V3SH #100 V3SF 140U V3SH #120 V3SH 112U V3SH #140 V3SH 100U V3SH #170 V3SH 80U V3SH #200 V3SH 71U
V3SH #230 V3SH 56U V3SH #270 V3SH 50U V3SH #325 V3SH 40U V3SH #400 V3SH 36U V3SH #450 V3SH #500 V3SH #635
V3SHXPN V3SHXPE
V3SFXCV
V3SFXCVR
Stainless Cloth
— — — — —
— V3CF #3-1/2 V3CF 5M V3CF #4 V3CF 4.5M
V3CF #5 V3CF 3.55M V3CF #6 V3CF 3.15M V3CF #7 V3CF 2.5M V3CF #8 V3CF 2.24M V3CF #10 V3CF 1.8M V3CF #12 V3CF 1.6M V3CF #14 V3CF 1.25M V3CF #16 V3CF 1.12M
V3CF #18 V3CF 900U V3CF #20 V3CF 800U V3CF #25 V3CF 630U V3CF #30 V3CF 560U V3CF #35 V3CF 450U V3CF #40 V3CF 450U V3CF #45 V3CF 315U V3CF #50 V3CF 280U
V3CF #60 V3CF 224U V3CF #70 V3CF 200U V3CF #80 V3CF 160U V3CF #100 V3CF 140U V3CF #120 V3CF 112U V3CF #140 V3CF 100U V3CF #170 V3CF 80U V3CF #200 V3CF 71U
V3CF #230 V3CF 56U V3CF #270 V3CF 50U V3CF #325 V3CF 40U V3CF #400 V3CF 36U V3CF #450 V3CF #500 V3CF #635
V3BFXPN V3BFXPE
Brass Frame
V3CH #3-1/2 V3CH 5M V3CH #4 V3CH 4.5M
V3CH #5 V3CH 3.55M V3CH #6 V3CH 3.15M V3CH #7 V3CH 2.5M V3CH #8 V3CH 2.24M V3CH #10 V3CH 1.8M V3CH #12 V3CH 1.6M V3CH #14 V3CH 1.25M V3CH #16 V3CH 1.12M
V3CH #18 V3CH 900U V3CH #20 V3CH 800U V3CH #25 V3CH 630U V3CH #30 V3CH 560U V3CH #35 V3CH 450U V3CH #40 V3CH 450U V3CH #45 V3CH 315U V3CH #50 V3CH 280U
V3CH #60 V3CH 224U V3CH #70 V3CH 200U V3CH #80 V3CH 160U V3CH #100 V3CH 140U V3CH #120 V3CH 112U V3CH #140 V3CH 100U V3CH #170 V3CH 80U V3CH #200 V3CH 71U
V3CH #230 V3CH 56U V3CH #270 V3CH 50U V3CH #325 V3CH 40U V3CH #400 V3CH 36U V3CH #450 V3CH #500 V3CH #635
V3BHXPN V3BHXPE
V3BFXCV
V3BFXCVR
— — — — — —
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