Gill Instruments Windobserver 65 User Manual

User Manual
Ultrasonic Anemometer (Parts 1390-65-X-XXX)
Doc No: 1390-PS-0039 Issue 4 (Applies to firmware 2387 6.04 onwards).
Gill Instruments Limited
Saltmarsh Park, 67 Gosport Street, Lymington,
Hampshire, SO41 9EG, UK
Tel: +44 1590 613500, Fax: +44 1590 613555
Email: anem@gillinstruments.com Website: www.gillinstruments.com
Gill Instruments Ltd _____________________________________________________________________________________________________________
________________________________________________________________________________________________ WindObserver 65 Page 2 Issue 4
Doc. No. 1390-PS-0039 June 2016
Contents
1. FOREWORD ............................................................................................ 5
2. INTRODUCTION...................................................................................... 5
3. FAST TRACK SET-UP ............................................................................ 5
4. SPECIFICATION ..................................................................................... 6
5. PRE-INSTALLATION .............................................................................. 7
5.1. Equipment supplied .......................................................................................... 7
5.1.1 WindObserver 65 Part Numbers. ...................................................................... 7
5.2. Packaging ......................................................................................................... 7
5.3. Installation requirements ................................................................................... 8
5.4. Connector and Cable Assembly. ....................................................................... 9
6. INSTALLATION ..................................................................................... 11
6.1. Installation Guidelines ..................................................................................... 11
6.2. Bench system test .......................................................................................... 12
6.3. Cabling ........................................................................................................... 12
6.4. Power supplies ............................................................................................... 13
6.5. Connections .................................................................................................... 13
Default Settings ................................................................................................... 15
Connecting to a PC with a RS422 or RS485 input ............................................... 15
Networking units .................................................................................................. 16
6.6. Indoor Power and Communications Interface (Part 1189-PK-021) .................. 17
PCI Connector Pin and Cable assignments ......................................................... 18
Anemometer connector – 15 way ........................................................................ 18
Auxiliary Analogue Outputs – 9 way Plug............................................................. 18
DC Supply – 4 way .............................................................................................. 18
RS 232 Output – 9 way Skt ................................................................................. 19
RS422 Network In – 9 way Skt ............................................................................ 19
RS422 Network Out – 9 way Plg.......................................................................... 19
6.7. Analogue Connections .................................................................................... 20
Analogue Voltage Output Connections (5v or 2.5v) ........................................... 20
Analogue Connections for 4-20mA output ............................................................ 20
6.8. Using the WindObserver 65 with the Gill WindDisplay .................................... 21
6.9. Mechanical installation .................................................................................... 23
Location .............................................................................................................. 23
Orientation .......................................................................................................... 23
Mounting bracket (Short and Long Mounts) ......................................................... 23
Pipe Mounting (use with Pipe Mount)................................................................... 25
Custom Mount (Use with WindObserver No Mount Option) .................................. 25
Alignment ............................................................................................................ 26
Figure 2a North Marker (Long Base Mount shown for illustrative purposes). ....... 26
Figure 2b WindObserver 65 outline dimensions ................................................... 27
7. MESSAGE FORMATS & OPTIONS ...................................................... 29
7.1. Wind Speed format ......................................................................................... 29
7.2. Output formats ................................................................................................ 29
Low wind speeds ................................................................................................. 29
7.3. Networking ...................................................................................................... 30
7.4. Units ............................................................................................................... 31
7.5. Output rate ...................................................................................................... 31
Sample Average .................................................................................................. 31
7.6. Averaging (Digital Data) .................................................................................. 31
Gill Instruments Ltd _____________________________________________________________________________________________________________
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7.6.1 G Command Averaging. ............................................................................. 31
7.6.2 Modes 14 and 15 Road Weather Averaging (RWA)..................................... 32
7.7. Options ........................................................................................................... 35
Speed of Sound (SOS) and Temperature ............................................................ 35
Heating (If fitted) ................................................................................................. 35
45 Offset ............................................................................................................ 35
Vertical Output Padding ....................................................................................... 35
7.8. ASCII message format (UV, Polar and Tunnel) ............................................... 36
ASCII UV format ................................................................................................. 36
ASCII Polar format .............................................................................................. 37
ASCII Polled (UV and Polar) ................................................................................ 37
ASCII format – Tunnel Mode ............................................................................... 38
7.9. Binary message format (UV, Polar and Tunnel) .............................................. 39
Binary UV format ................................................................................................. 39
Binary Polar format.............................................................................................. 39
Binary Tunnel format ........................................................................................... 40
7.10. NMEA Format ................................................................................................. 41
7.11. Averaging Format (Modes 14 and 15) ............................................................. 42
7.12. Analogue outputs and options ......................................................................... 43
Output modes ..................................................................................................... 43
Channel outputs .................................................................................................. 43
Status ................................................................................................................. 43
Temperature ....................................................................................................... 43
Tunnel mode ....................................................................................................... 43
Scaling ................................................................................................................ 43
Averaging ............................................................................................................ 43
Polar mode direction wraparound ........................................................................ 44
Low wind speeds ................................................................................................. 44
Cables................................................................................................................. 44
8. CONFIGURING...................................................................................... 45
8.1. Configuring using HyperTerminal .................................................................... 45
8.2. Entering Configuration mode .......................................................................... 45
8.3. Returning to Measurement mode .................................................................... 45
8.4. Checking the configuration ............................................................................. 46
8.5. Changing settings ........................................................................................... 46
8.6. Configuration Settings..................................................................................... 47
Ax - Speed of Sound (SOS) and Temperature ..................................................... 47
Bx - Baud Rate .................................................................................................... 47
Cx- Analogue Output Polar Mode Direction Wraparound ..................................... 47
Dx- Diagnostic and Configuration Command (see also Section 10.6) ................... 48
Ex - Full Duplex/Half Duplex Mode ..................................................................... 48
Fx- Data and Parity Options ................................................................................ 48
Gx to Gxxxx - Averaging (Digital Outputs only) .................................................... 48
Hx - Heating (If fitted) ......................................................................................... 48
Jx - Analogue Power-up Tests ............................................................................. 49
Kx – NMEA Settings ............................................................................................ 49
Lx - ASCII Message Terminator ........................................................................... 49
Mx to Mxx - Message Format .............................................................................. 49
Nx - Node Address .............................................................................................. 49
Ox – ASCII Output Format (Output String Padding) ............................................. 50
Px - Output Rate ................................................................................................. 50
Q- Measurement Mode ........................................................................................ 50
Tx - Analogue Output Voltage or Current settings (if fitted)................................... 50
Ux – Digital Output Units ..................................................................................... 50
Vx- Vertical Output Padding ................................................................................ 51
Xx - 45 Alignment Offset/Inverted Operation....................................................... 51
Gill Instruments Ltd _____________________________________________________________________________________________________________
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Yx – Analogue Output, Channel 3 (if fitted). ......................................................... 51
Zx – Analogue Output Scaling (if analogue outputs fitted). ................................... 51
9. VIEW AND LOG DATA WITH WINDVIEW SOFTWARE ...................... 52
9.1. Introduction ..................................................................................................... 52
9.2. Connect to an Instrument using Gill WindView Software ................................. 52
9.3. WindSock Function ......................................................................................... 54
9.4. Logging Data. ................................................................................................. 55
10. MAINTENANCE & FAULT-FINDING .................................................... 57
10.1. Cleaning and Handling.................................................................................... 57
10.2. Servicing ......................................................................................................... 58
10.3. Fault-finding .................................................................................................... 58
10.4. Safe Mode ...................................................................................................... 58
10.5. Status (error) codes ........................................................................................ 59
10.6. Bench Test ..................................................................................................... 60
Use of an Integrity Check Chamber (Optional item) ............................................. 61
10.7. Returning Units ............................................................................................... 61
11. APPENDICES ........................................................................................ 62
11.1. Glossary & Abbreviations ................................................................................ 62
11.2. Guarantee....................................................................................................... 63
11.3. Principle of operation ...................................................................................... 64
11.4. Electrical Conformity ....................................................................................... 65
Gill Instruments Ltd _____________________________________________________________________________________________________________
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Doc. No. 1390-PS-0039 June 2016
1. FOREWORD
Thank you for purchasing the WindObserver 65 manufactured by Gill Instruments Ltd. The unit has no customer serviceable parts and requires no calibration or maintenance. To achieve optimum performance we recommend that you read the whole of this manual before proceeding with use. Do NOT remove black “rubber” transducer caps.
Gill products are in continuous development and therefore specifications may be subject to change and design improvements without prior notice.
The information contained in this manual remains the property of Gill Instruments and should not be copied or reproduced for commercial gain.
2. INTRODUCTION
The Gill WindObserver 65 wind sensor is a very robust unit with no moving parts, outputting wind speed and direction. The units of wind speed, output rate and formats are all user selectable.
The WindObserver 65 is available with or without de-icing heating (recommended if icing is likely), and with or without analogue outputs.
The WindObserver 65 can be used in conjunction with a PC, data logger or other device, provided it is compatible with the RS422 output or the analogue outputs. Multiple units can be networked if required.
Alternatively, the WindObserver 65 is designed to connect directly to the Gill WindDisplay unit to provide a complete wind speed direction system.
The output message format can be configured in Polar, UV (2-axis), NMEA (0183 Version 3), Tunnel formats, and as either a Continuous output or Polled (requested by host system), detailed in full in Section 8 Message Formats & Options.
3. FAST TRACK SET-UP
If you are in a hurry to try out the WindObserver 65, are familiar with Gill equipment, and coupling to a PC using RS422, go to the following sections:
Section 6 Installation Section 7 Message Formats & Options Section 8 Configuring
After you have successfully set up the WindObserver 65, we strongly advise that you then go back and read the rest of the manual to ensure that you get the best results from the WindObserver 65.
Gill Instruments Ltd _____________________________________________________________________________________________________________
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4. SPECIFICATION
Measurement
Output 1, 2, 4, 5, 8, 10Hz Parameters UV, Polar, NMEA, Tunnel Units m/s, Knots, MPH, KPH ft/min Averaging Flexible 1-3600 seconds or Adjustable Averaging for Road Weather applications
Wind Speed
Range 0 - 65m/s (0-145mph) Accuracy ±2%@12m/s Resolution 0.01m/s Offset ±0.01m/s
Direction
Range 0 - 359° Accuracy ± 2° Resolution
Sonic Temperature Output
Range -40°C to + 70°C
Anemometer Status Supplied as part of standard message Starting Threshold 0.01 m/s Dead Band Wind Direction None Power Requirement
Anemometer only 9-30V DC (30mA @ 12V DC, non-analogue unit) 9-30V DC (50mA @12V DC, analogue unit) Reverse voltage protected Heating - Optional Allow 3A @ 22v to 30v (max) AC rms or DC
Digital Output
Communication RS422, full duplex, RS485 2 wire network facility Baud rates 1200, 2400, 4800, 9600, 19200, 38400 Formats 8 data bits, odd, even or no parity, 1 stop bit
Analogue Output - Optional
Quantity 3 (speed, direction, status, SOS or Sonic Temperature) Scale Multiples of ± 10m/s up to ± 70m/s Type ± 2.5V, 0-5V or 4-20mA V output resistance 60 Ohms 4-20mA loading 10-300 Ohms
Dimensions
Size See manual Fig 2b for dimensions Weight WindObserver 65 1.34kg (no mount or lead). Base Mount Short 0.63kg. Base Mount Long 1.05kg. Pipe Mount 1.06kg.
Materials
External Construction Stainless Steel 316
Environmental
Moisture protection IP66 (NEMA4X) Operating temperature -55°C to +70°C (heated version) Humidity 0% to 100% RH Precipitation 300mm/hr EMC EN 61326-1:2006 EN 60945:2002 Icing MILSTD810F Method 521.1 Procedure 1
Standards Traceable to UK national standards Lloyds Register Type Approved Site Calibration None required. (See Section 10.6 Zero Wind Check)
Gill Instruments Ltd _____________________________________________________________________________________________________________
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5. PRE-INSTALLATION
5.1. Equipment supplied
WindObserver 65. and Installation kit, 1390-10-163 (see para 5.4). and WindObserver 65 User Manual on a CD (this manual).
5.1.1 WindObserver 65 Part Numbers.
Available parts are as detailed below:-
Optional Extras:
5.2. Packaging
Whilst the WindObserver 65 is being moved to its installation site, the unit should be kept in its packaging. Retain the packaging for use if the unit has to be moved or returned to Gill Instruments.
Item
Part Number
Cable 3 Pair twisted and Shielded wires, 24awg,
per metre.
026-02660
Cable 4 Pair twisted and Shielded wires, 24awg, per metre.
026-03156
Cable 9 Pair twisted and Shielded wires
, 22awg
, per metre.
026-02663
Integrity Check Chamber
1277
-00-
052 19 way Connector kit
1390
-10-
163 Base Mount Short
1390
-30-
154 Base Mount Long
1390
-30-
155 Pipe Mount
1390
-30-
156
Gill Instruments Ltd _____________________________________________________________________________________________________________
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5.3. Installation requirements
Host system - One of the following:
PC with an internal or external interface compatible with the RS422 output from
the WindObserver 65.
Gill WindDisplay. Other equipment with I/O compatibility to the WindObserver 65 option selected.
For example if the unit has Analogue outputs, a Data Logger, Chart Recorder, or PC
fitted with an ADC card.
Networking - Multiple WindObserver 65 units can be networked
Software - One of the following:
Gill Wind Software used as a Terminal program only (Wizard and Sync Comms
not applicable). Wind will run on PC’s up to and including Windows 10 and can be downloaded free from:- http://www.gillinstruments.com/main/software.html
HyperTerminal (supplied with Windows™ 9x to XP). Other Terminal Emulation software packages
Cable and Junctions Box
To connect between the WindObserver 65 and the host system. The unit is supplied with a base mounted connector system or flying cable options (requiring a mast mounted junction box (not provided)) for onward connection.
If using a flying cable option it must be retained with a cable tie within 150mm of the base of the anemometer.
Mounting Bracket
The WindObserver 65 can be supplied with a short or long base mount to use with a mounting bracket (not provided). The WindObserver 65 can be attached to the bracket via the four tapped holes in the base mount fitted to the unit. The gasket supplied can be fitted between the sensor and its mounting bracket when it is important to minimise the effects of corrosion should two dissimilar metals be used.
In the event that the mounting bracket supplied by the customer is not flat or does not form complete support for the anemometer base; the customer must fit a mounting ring as shown in Figure 2.
Mounting Pole
The WindObserver 65 can be supplied with a pole mount that provides the option to attach to a pole with or without a thread (pole not provided). The WindObserver 65 can be retained to the pole via the three tapped holes in the pole mount fitted to the unit.
Gill Instruments Ltd _____________________________________________________________________________________________________________
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5.4. Connector and Cable Assembly.
The WindObserver 65 variant with a connector base is supplied with a mating 19 way connector.
Open the pack of connector parts supplied (Gill Part 1390-10-163). A set of assembly instructions are supplied with the connector together with:-.
Table of Equivalent Part Numbers
Part Name Gill Part No. Cannon Trident Part No.
Connector head, 19 way 020-04464 192993-0054 Metal backshell (7 pieces) 020-04465 192993-0084
Solder bucket contacts
(5 per pack, (4 –off packs))
020-04469 192900-0635
Arrange Backshell (Gill Part Number 020-04465). Pass parts 1-6 along the cable as per the diagram below. (Note that the connector supplies the correct strain relief for cables with an outside
diameter of 7.9 to 12.6mm).
Prepare Cable (e.g. Gill Part 026-026643). Trim back the cable outer and twisted pair screen sleeves 40mm (see diagram below). Trim back the screen drain wires to a length of 24mm. Strip back the connection wires by 7.1mm and tin solder. Solder the wires to the bucket contacts (will take 14awg to 26awg wire). Unused wires should be cut back and insulated.
Prepare Connector Head (Gill Part 020-04464). Remove the connector thread protector and place the O-ring (part 7) into the groove of the
connector head (020-04464).
O-Ring to be placed here
Remove the thread protector
7.1mm
40 mm
Screen drain wires
Screen Twisted Pair Cable
24mm
Part 1
Part 2
Part 3
Part 4
Part 7
Part 6
Part 5
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Assemble Connector to the Cable.
Referring to Page 9 push connector contacts through the red connector head seal into the appropriate location, when in place there should be a click as the contact locks into position.
Once contacts are in position pass part 6 up the cable and into position as shown below.
Note: if a connector pin needs removing use Cannon Extraction Tool, Manufacturer’s Part 192922-1450.
Fold and spread screen wires over part 6 and then push up part 5 as shown to clamp screen wires between Parts 5 and 6.
Now screw in part 4 and torque up to a value of 10Nm.
Pass parts 3 and 2, the cable seal and cable grip from the connector kit, along the cable to the housing.
Now screw in item 1, the clamp nut, over parts 2 and 3 and onto the housing and torque up to a value of 10Nm.
Part 2
Part 5
Part 4
Part 1
Part 3
Part 6
Part 6
Gill Instruments Ltd _____________________________________________________________________________________________________________
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6. INSTALLATION
Do NOT remove the black “rubber” transducer caps. Warranty is void if the
Green security seal is damaged or removed.
Take care not to knock the four Transducer arms. All the time the
WindObserver 65 is not in its final location, it should be protected from
damage by keeping it in the original packaging as long as possible, treating it
as a delicate instrument.
If an Intrinsically Safe (IS) device is required, the I.S. WindObserver must be
used - the WindObserver 65 is NOT an IS device.
Warranty is void if the unit case is removed.
6.1. Installation Guidelines
The WindObserver 65 has been designed to meet and exceed the stringent standards listed in its specification. Operating in diverse environments all over the world, WindObserver 65 requires no calibration or adjustment whatsoever.
As with any sophisticated electronics, good engineering practice should be followed to ensure correct operation.
Always check the installation to ensure the WindObserver 65 is not affected by
other equipment operating locally, which may not conform to current standards,
e.g. radio/radar transmitters, boat engines, generators etc. Guidelines –
Avoid mounting in the plane of any radar scanner – a vertical separation of
at least 2m should be achieved.
Radio transmitting antennas, the following minimum separations (all round)
are suggested
VHF IMM – 1m MF/HF – 5m Satcom – 5m (avoid likely lines of sight)
Ensure the product is correctly earthed in accordance with this manual Use cables recommended by Gill, keeping the length below the maximum allowed
(See Section 6.3) Where the cables are cut and re-connected (junction boxes, plugs and sockets) the cable screen integrity must be maintained, to prevent the EMC performance being compromised.
Earth loops should not be created – earth the system in accordance with the
installation guidelines. (See Section 6.5)
Ensure the power supply operates to the WindObserver 65 specification at all
times.
Avoid turbulence caused by surrounding structures that will affect the accuracy of the WindObserver 65 such as trees, masts and buildings. The World Meteorological Organisation makes the following recommendation:
The standard exposure of wind instruments over level open terrain is 10m above
the ground. Open terrain is defined as an area where the distance between the sensor and any obstruction is at least 10 times the height of the obstruction.
When installing the unit degrease the unit and hold with lint free gloves to reduce the build-up of deposits.
Gill Instruments Ltd _____________________________________________________________________________________________________________
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6.2. Bench system test
Note: Prior to physically mounting the WindObserver 65 in its final location, we strongly recommend that a bench system test be carried out to confirm the system is configured correctly, is fully functional and electrically compatible with the selected host system and cabling (preferably utilising the final cable length). The required data format, units, output rate, and other options should also all be configured at this stage. If an Integrity Check Chamber (ICC) has been purchased refer to Section 10.6.
6.3. Cabling
Cable type
A RS422 compatible cable should be used, with the number of twisted pairs matching the application. If both the (optional) Heating and Analogue outputs are utilised, then a 9 pair cable is required.
Generic description – Twisted pairs with drain wire, screened with aluminised tape,
with an overall PVC sheath. E.g. wire size 7/0.2mm (24 AWG). The table shows some suitable manufacturers’ references; other manufacture’s equivalents
can be used.
Table 1
No. of Pairs Gill ref.
Belden
ref.
Batt electronics ref.
Cable
Gauge
2 - 9729
91071
24 3
026-02660
9730
91030
24 4
026-03156
9728
91199
24 6 -
8778
91011
22 9
026-02663
8774
91009
22
Cable length
The typical maximum length at 9600 baud is 1km (3200ft), using the recommended cable. If any problems of data corruption are experienced (due to, for example, a high local electrical ‘noise’ level), then a lower baud rate should be used. Alternatively, a thicker or higher specification cable can be tried. If a heated unit is used on longer cables than supplied, consideration should be given to powering the heater using lower gauge wire or paralleling wires to reduce volt drops.
Cabling and junction box
If the WindObserver 65 unit is fitted with a flying 9 pair cable attached this must be terminated in a suitable terminal box to IP66 or better, fitted with glands to prevent moisture ingress.
The cable type from the terminal box to the host system must be as specified above. If any cable is to be exposed to mechanical damage, it must be enclosed in a suitable conduit or cable tray. The cable must be securely fixed with cable clamps or equivalent at regular intervals such that the WindObserver cable gland does not support the cable weight.
The gland area at the base of the WindObserver 65 should not be directly exposed to moisture, as whilst the gland is sealed when mated, the anemometer is vented to air at the base to avoid pressure build up. If an IP66 rating is essential or the unit is mounted other than ‘right way up’ use the gasket provided in the mounting kit and apply additional sealing compounds around the base.
Gill Instruments Ltd _____________________________________________________________________________________________________________
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Doc. No. 1390-PS-0039 June 2016
6.4. Power supplies
All WindObserver 65 units
Sensor Supply: -
Voltage 9 to 30v DC Current 30mA Average. 50mA Max @12v dc (non-analogue unit) Current 50mA Average, 65mA Max @ 12v dc (analogue unit 0-5v
setting).
The WindObserver 65 has reverse polarity protection.
Wind Observer II Units with Heating
Heater Supply: -
Voltage 22V to 30V (max) AC RMS or DC. Current allow for 3A.
The AC Supply must be isolated from Mains Supply. The heating module requires a separate power supply. Heater Cable length should be minimised to avoid cable volt drops and ensure
maximum voltage received at the Anemometer.
The heating (H command) is enabled as a default condition. If heating is not
required enabled then the H command must be set for H1.
Each transducer is heated independently and will be active when ambient
temperature drops below approximately +15ºC each transducer will de-activate
when +25ºC threshold is reached.
The WindObserver 65 has reverse polarity protection.
6.5. Connections
Important Any cable wires not used should be isolated and grounded at the terminating equipment/user end.
Do NOT connect the unit’s 0V, heating –ve, analogue output 0V or digital 0V to the screen or earth.
On units with integral cable the screens of each pair are joined together inside the anemometer - these should be joined to the cable screen(s) of any further cable run. Avoid long grounding loops. Digital OV should be used in conjunction with RS422 TX RX lines in order to improve noise immunity.
Earthing or grounding
To ensure correct operation, and for maximum protection against lightning, the anemometer MUST be correctly earthed (grounded) via its mountings. Inadequate Earthing will degrade anemometer performance, particularly in the presence of radio frequency interference. See Fig 1 Suggested mounting bracket and Earthing (grounding) arrangements
The unit MUST be connected to an appropriate grounding point with a minimum of 6mm² copper wire, via the M5 base screws. The cable screens must be joined with any cable screen continuing from the unit’s cable via a junction box. The primary earth for the anemometer must be provided via the base screws and not via the cable screens.
Gill Instruments Ltd _____________________________________________________________________________________________________________
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Doc. No. 1390-PS-0039 June 2016
View of the WindObserver 65 base connector variant
Supplied Plug Anemometer Socket
Table 2 - 19 way connector and cable connections
19 Way Connector
Terminal Letter
Cable Gland Option
Signal Designation
Conductor
Colour
P Pair 1
Green
RS422 TXB (+)
C
Pair 1
Black
RS422 TXA (
-) U
Pair 2
White
RS422 RXB (+)
V
Pair 2
Black
RS422 (RXA (
-) R
Pair 3
Red Supply V+
D
Pair 3
Black
Supply V
- M Pair 4
Blue
Digital 0v
N
Pair 4
Black
Not Used (Isolate)
A
Pair 5
Yellow
Heater +
*1 B
Pair 5
Black
Heater
-
*1 H Pair 6
Brown
Analogue Ch 3
*2 G
Pair 6
Black
Analogue 0v
*2 E
Pair 7
Orange
Not Used (Isolate)
F
Pair 7
Black
Not Used (Isolate)
T Pair 8
White
Analogue Ch 1
*2 S
Pair 8
Red Analogue Ch 2
*2 L
No Connection
Pair 9
Green
Not Used (Isolate)
K
No Connection
Pair 9
Red Not Used (Isolate)
J No Connection
Not Applicable
Not Applica
ble Not Used
*
1 and 2
Note may not be functional - check model number and options fitted.
Contact A
Gill Instruments Ltd _____________________________________________________________________________________________________________
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Default Settings
The factory default settings are: Non - heated units A0 B3 C1 E1 F1 G0000 J1 K1 L1 M2 NA O1 P1 T1 U1 V1 X1 Y1 Z1 Plus RWASHORT 10 and RWALONG 60. Heated units A0 B3 C1 E1 F1 G0000 H2 J1 K1 L1 M2 NA O1 P1 T1 U1 V1 X1 Y1 Z1 Plus RWASHORT 10 and RWALONG 60. Note that Heating (H command) is enabled as a default condition. If heating is not
required enabled then the H command must be set for H1.
See Section 8 Configuring for further details
Connecting to a PC with a RS422 or RS485 input
The PC requires either an internal RS422 interface card, or an external RS422/485 to RS232 or USB converter, which will plug into the PC or host equipment.
WindObserve
r 65
Converter,
PC, or Logger
Signal Names
19 Way
Connector
Cable Gland
RS422/RS485
Pin No.
Pair No
Colour
Signal Names
TXB (+)
P 1
Green
RXB (+)
TXA (
-) C 1
Black
RXA (
-)
RXB (+)
U 2
White
TXA (+)
RXA (
-) V 2
Black
TXB (
-)
Digital 0v
M 4
Blue
Signal Ground
Connected Internally
Ground Earth
Sensor +
R 3
Red
+ve
Sensor
Sensor
- D 3 Black
-
ve PSU
*
Heater +
A 5
Yellow
+ve Heater
Heater
- B 5 B
lack -ve PSU
*
An Ch 1
T 8
White
Ch 1
Device
An Ch 2
S 8
Red
Ch 2 Device
An Ch 3
H 6
Brown
Ch 3 Device
An Ch 0v
G 6
Black
Ch1-3 Return
* For Power Supply Information see Section 6.4.
Gill Instruments Ltd _____________________________________________________________________________________________________________
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Networking units
Before coupling units into a network:
Each device must be configured with a unique Unit Identifier (letter A to Z)
however in multi drop systems it could be advised to avoid using letters A-F, KMN and P as they could appear in the data string.
Unit must be set for half duplex mode (E2 setting) see Para 7.3).
It must be configured to a tri-state polled mode M3 or M4.
See also Section 8 - Configuring
WindObserver
65
Converter,
PC, or Logger
Signal Names
19 Way
Connector
Cable Gland
RS485 2 wire
Pin No.
Pair No
Colour
Signal Names
TXB (+)
P 1
Green
RXB (+)
U 2
White
T/
RXB (+)
TXA (
-) C 1
Black
T/RXA (
-)
RXA (
-) V 2
Black
Digital 0v
M 4
Blue
Signal Ground
Connected Internally
Ground Earth
Sensor +
R 3
Red
+ve
Sensor
Sensor
- D 3 Black
-
ve PSU
*
Heater +
A 5
Yellow
+
Heater
Heater
- B 5 B
lack -
PSU *
*For Power Supply Information see Section 6.4.
Note: Each unit in the network will require its own power supplies.
To Next Unit
Gill Instruments Ltd _____________________________________________________________________________________________________________
________________________________________________________________________________________________ WindObserver 65 Page 17 Issue 4
Doc. No. 1390-PS-0039 June 2016
6.6. Indoor Power and Communications Interface (Part 1189-PK-021)
The desktop PCI is intended for use in a protected environment and provides interfacing and power to a single anemometer (Note a separate supply is required for heating).
The PCI is not intended for outdoor use. Note a mains connector lead only is supplied with the PCI Box.
Connecting to a PCI Unit with RS422 input
WindObserver
65
PCI Box
Signal Names
19 Way
Connector
Cable Gland
15 Way D Type
Connector
Pin No.
Pair No
Colour
Pin No.
Signal Name
TXB (+)
P 1
Green
2 RXB (+)
TXA (
-) C 1
Black
9 RXA (
-) RXB (+)
U 2
White
3 TXB (+)
RXA (
-) V 2
Black
10 TXA (
-) Digital 0v
M 4
Blue
4
Signal Ground
Sensor +
R 3
Red 5
Power V+
Sensor
- D 3 Black
11 Power 0v
To Connect the PCI RS232 Output (9 Pin D Type connector) to a PC RS232 9 way port to communicate with the sensor connect as follows:-.
PCI RS232 Output
PC RS232 Input
Pin 2
Pin 2
Pin 3
Pin 3
Pin 5 Gnd
Pin 5 Gnd
Environmental
PCI Electrical Power Requirements
1) 100Vac – 120Vac, 10VA for the 115V switch position
2) 200 Vac – 250Vac, 10VA for the 230V switch position
3) 20-30Vdc, 120mA max (anemometer)
8-15Vdc, 50mA max (interface)
3 Fuses protect the unit:
1. Externally accessible 315mA (T) for 115/230v operation
2. Internally accessible 500mA (T) AUX
3. Internally accessible 500mA (T) ANEM
Gill Instruments Ltd _____________________________________________________________________________________________________________
________________________________________________________________________________________________ WindObserver 65 Page 18 Issue 4
Doc. No. 1390-PS-0039 June 2016
PCI Connector Pin and Cable assignments Anemometer connector – 15 way
Pin Designation (Example Plug MH Connectors MHDM15-DM15P-K)
1 Chassis (e.g. RS Components 765-9494) 2 RS422_RXB (+)
3 RS422_TXB (+) 4 Digital 0V, Signal ground 5 Supply V+ 6 Analogue output V1 7 Not used 8 Analogue output V2 9 RS422_RXA (-) 10 RS422_TXA (-) 11 Supply V­12 Not applicable 13 Analogue 0V 14 Not used 15 Analogue output V3
Auxiliary Analogue Outputs – 9 way Plug
Pin Designation (Example MH Connectors MHDM9-DM9S-K)
1 Earth (e.g. RS Components 765-9488) 2 Analogue Ground 1
3 Analogue Ground 2 4 Analogue Ground 3 5 Not applicable. 6 Analogue Output 1 (direct connection to Anemometer Connector Pin 6) 7 Analogue Output 2 (direct connection to Anemometer Connector Pin 8) 8 Analogue Output 3 (direct connection to Anemometer Connector Pin 15) 9 Not applicable
DC Supply – 4 way
Pin Designation (Example Connector Amphenol CO91A)
1 Interface V+ (e.g. T3301001) 2 Interface V­3 Anemometer V­4 Anemometer V+
Gill Instruments Ltd _____________________________________________________________________________________________________________
________________________________________________________________________________________________ WindObserver 65 Page 19 Issue 4
Doc. No. 1390-PS-0039 June 2016
RS 232 Output – 9 way Skt
Pin Designation (Example Plug MH Connectors MHDM9-DM9P-K)
1 DCD (e.g. RS Components 765-9485) 2 RX data
3 TX data 4 DTR 5 Signal Ground 6 DSR 7 RTS 8 CTS 9 RI
RS422 Network In – 9 way Skt
Pin Designation (Example Plug MH Connectors MHDM9-DM9P-K)
1 Not connected (e.g. RS Components 765-9485) 2 Not connected
3 Not connected 4 RS422_RXA (-) 5 Signal ground 6 RS422_TXA (-) 7 RS422_TXB (+) 8 RS422_RXB (+) 9 Chassis
RS422 Network Out – 9 way Plg
Pin Designation (Example MH Connectors MHDM9-DM9S-K)
1 Not connected (e.g. RS Components 765-9488) 2 Not connected
3 Not connected 4 RS422_RXA (-) 5 Signal ground 6 RS422_TXA (-) 7 RS422_TXB (+) 8 RS422_RXB (+) 9 Chassis
PCI Operation.
There are three Red LED’s on the PCI front panel. When the PCI box is powered the Power LED will illuminate. When a WindObserver is connected as above to the PCI box and is set to output
continuous data the PCI box RX LED will flash on/off at the WindObserver output rate thus giving a good indication that the WindObserver output is wired to the PCI box correctly and outputting RS422 data correctly.
If the PCI RS 232 connection is connected to a computer then when a terminal programme is opened and commands sent by a PC keypad or program to the PCI box its TX LED will illuminate intermittently indicating a good connection between the PC and PCI box.
Gill Instruments Ltd _____________________________________________________________________________________________________________
________________________________________________________________________________________________ WindObserver 65 Page 20 Issue 4
Doc. No. 1390-PS-0039 June 2016
6.7. Analogue Connections
When using the analogue outputs it is advisable to use a low pass filter to remove any high frequency noise present.
The analogue signals can be susceptible to external interference if unprotected. The anemometer cable has individual screens covering each channel’s signal wires. The continuing cable connected to the anemometer must be of equal or greater cross sectional area as the anemometer cable and must be individually screened or screened pairs.
Note that connections can also be made to a PC or other device as described in the preceding section.
REFER TO SECTION 8.6 the T command selects Voltage or Current Output on Channels 1-3.
Analogue Voltage Output Connections (5v or 2.5v)
Analogue Connections for 4-20mA output
Important – When using the current outputs, the output loads on each channel MUST be less than 300 ohms, including cable resistance.
A
300
max
+ - V +
-
Channel 1
– T/Pair 8 White
Channel 2 – S/Pair 8 Red Channel 3 – H/Pair 6 Brown
0v return,
G/Pair 6 Black or M/Pair 4 Black
Anemometer
Channel 1
– T/Pair 8 White
Channel 2 – S/Pair 8 Red Channel 3 – H/Pair 6 Brown
0v return,
G/Pair 6 Black or M/Pair 4 Black
Anemometer
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