Gill Instruments Metstream 100 User Manual

User Manual
Data Solutions Platform (Parts 1955-100-0X-XX)
Doc No: 1955-PS-0001 Issue 2 Applies to MetStream units with Firmware 2.01.14 and onwards.
Gill Instruments Limited
Saltmarsh Park, 67 Gosport Street, Lymington,
Hampshire, SO41 9EG, UK
Tel: +44 1590 613500, Fax: +44 1590 613555
Email: anem@gillinstruments.com Website: www.gillinstruments.com
Gill Instruments Limited _____________________________________________________________________________________________________________
________________________________________________________________________________________________ MetStream 100 Page 1 Issue 2
Doc. No. 1955-PS-001 March 2016
Contents
1. FOREWORD ............................................................................................ 3
2. INTRODUCTION...................................................................................... 3
3. SPECIFICATION ..................................................................................... 4
4. PRE-INSTALLATION .............................................................................. 6
Equipment supplied .......................................................................................... 6
4.1
MetStream 100 Part Numbers. ......................................................................... 6
4.2
Packaging ......................................................................................................... 7
4.3
Installation requirements ................................................................................... 7
4.4
4.4.1 Host system............................................................................................. 7
4.4.2 Software .................................................................................................. 7
4.4.3 Cables ..................................................................................................... 7
4.4.4 Mounting ................................................................................................. 8
MetStream Connections. .................................................................................. 8
4.5
4.5.1 MetStream Front Panel Connectors ......................................................... 8
4.5.2 Front Panel Status LED’s ......................................................................... 8
4.5.3 Front Panel USB 2.0 Port ........................................................................ 8
4.5.4 MetStream Rear Panel Connectors .......................................................... 9
4.5.5 Rear Panel Power Socket ........................................................................ 9
4.5.6 Rear Panel Ethernet Socket ..................................................................... 9
4.5.7 RS232/422/485 Connector..................................................................... 10
4.5.8 Power Enable Function .......................................................................... 10
5. INSTALLATION ..................................................................................... 11
Installation Guidelines ..................................................................................... 11
5.1
5.1.1 MetPak to MetStream Data Input Connection......................................... 11
5.1.2 Ethernet to Ethernet Connection ............................................................ 12
5.1.3 Cable length .......................................................................................... 13
5.1.4 Ethernet Socket Cable Wiring ................................................................ 13
5.1.5 Power supplies ...................................................................................... 14
5.1.6 Power over Ethernet Connection. .......................................................... 14
Connections .................................................................................................... 14
5.2
5.2.1 MetStream RS232 Digital Input Connections.......................................... 15
5.2.2 MetStream RS422 Digital Input Connections.......................................... 15
5.2.3 Mechanical installation ........................................................................... 16
MetStream External Protection Box - Part 1955-PK-052 ................................. 17
5.3
6. METSTREAM GRAPHICAL USER INTERFACE .................................. 19
View MetStream GUI with a PC and Ethernet Crossover Cable. ..................... 19
6.1
6.1.1 PC/Laptop Set Up using Gill MScan Software. ....................................... 19
6.1.2 PC/Laptop Set Up if Gill MScan Software is not available. ...................... 21
Accessing the MetStream GUI using a PC and a Wi-Fi Router ....................... 23
6.2
Accessing the MetStream GUI using a PC and a LAN Port............................. 26
6.3
MetStream Front Page GUI Features. ............................................................ 28
6.4
6.4.1 Open Browser Window .......................................................................... 28
6.4.2 Dashboards ........................................................................................... 28
6.4.3 Trend Graphs ........................................................................................ 30
6.4.4 Change Reading Measurement Type, Gauge Range and Reset Max/Min.31
MetStream Configuration (Administrator Use) ................................................. 32
6.5
6.5.1 Login ..................................................................................................... 32
6.5.2 Exit/Reboot/Shutdown/Thru Mode/Logout .............................................. 33
6.5.3 Username and Password ....................................................................... 34
6.5.4 Input Device Settings ............................................................................. 35
6.5.5 Dashboard Settings (Administrator Use) ................................................ 41
6.5.6 Measurement Log .................................................................................. 42
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6.5.7 Network Settings ................................................................................... 45
6.5.8 Weather Observation Website (WOW) ................................................... 47
6.5.9 Date and Time ....................................................................................... 48
6.5.10 About..................................................................................................... 49
6.5.11 Thru Mode (Diagnostic Connection) ....................................................... 50
6.5.12 Port Forwarding ..................................................................................... 55
7. MAINTENANCE & FAULT-FINDING .................................................... 56
Maintenance ................................................................................................... 56
7.1
Fault-finding .................................................................................................... 57
7.2
Returning Units ............................................................................................... 58
7.3
8. APPENDICES ........................................................................................ 58
Glossary & Abbreviations ................................................................................ 58
8.1
Guarantee....................................................................................................... 59
8.2
Electrical Conformity ....................................................................................... 60
8.3
Gill Instruments Limited _____________________________________________________________________________________________________________
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Doc. No. 1955-PS-001 March 2016
1. FOREWORD
Thank you for purchasing the MetStream 100 manufactured by Gill Instruments Limited. To achieve optimum performance we recommend that you read the whole of this manual before proceeding with use.
Gill products are in continuous development and therefore specifications may be subject to change and design improvements without prior notice.
The information contained in this manual remains the property of Gill Instruments and should not be copied or reproduced for commercial gain.
2. INTRODUCTION
The Gill MetStream 100 is a robust unit which allows automatic detection of a connected Gill Instruments MetPak or MaxiMet Range Weather Station to its Digital input and with the use of its Ethernet Output allow Weather Data to be viewed and logged over a PC network.
Comma Separated serial data RS232/422 Wind Sensors and Instruments can be set up to work manually with MetStream in order to view and log their data.
The MetStream 100 can be used in conjunction with a Wireless Router, LAN or PC.
After you have successfully set up the MetStream 100, we strongly advise that you then go back and read the rest of the manual to ensure that you get the best results from the MetStream 100.
Gill Instruments Limited _____________________________________________________________________________________________________________
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3. SPECIFICATION
MetStream 100 - Parts 1955-100-0X-XX
Input Power Requirement (MetStream only)
Voltage 9-30V DC Current 145mA max@12V DC (2W) MetStream only 500mA max @ 12V DC, (6W max) including external sensor
Power over Ethernet Built-in receiver (IEEE 802.3af-2003)
Output Power
Voltage Regulated 12V DC ± 10%
Current Up to 300mA @ 12V DC
Digital Input
Communication ASCII, RS232,RS422/485 4 wire, full duplex Baud rates 1200, 2400, 4800, 9600, 19200, 38400, 57600 Formats 8 data, odd, even or no parity
Data Input Rate Up to 32Hz
Digital Output
Format 8P8C Communication Ethernet 10/100 BASE-T speeds/format
Internal Storage
Micro SD Card 8GB card for logged data.
External Data Storage USB 2.0 Port Expansion port supplied for external USB Data Storage, max of
32GB supported.
Start Up Time
Data Ready Less than 90 seconds (MetStream box) from power up.
Dimensions
Size 112mm long, 111mm wide, 34mm deep. Weight 0.27kg.
Materials
External Construction Aluminium and Plastic
Environmental
Moisture protection IP40 IP65 with optional Gill outdoor enclosure Operating temperature -20°C to +70°C Storage temperature -40°C to +80°C
Humidity <5% to 95% RH EMC BS EN 55024:2010 BS EN 55022:2010 FCC CFR47 Part 15B
Standards Traceable to UK national standards
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MetStream Power Supply Unit - Part 026-04969
(Supplied with all MetStream Parts 1955-100-0X-XX)
Input Voltage Range 100v to 240V AC @ 300mA max (50/60Hz) Mains Adaptors UK, Euro, US and AUS types supplied.
Output Power
Voltage Regulated 12V DC ± 2%
Current Up to 1 Amp (over current and short circuit current protected). DC Cord 1.5 metres long with right angled 2.1 C +ve plug.
Dimensions
Size 79mm long x 55.4mm wide x 37mm deep. Weight 150 grams.
Materials
External Construction Plastic, PB free ROHS compliant.
Environmental
Operating temperature 0°C to +40°C Storage temperature -20°C to +60°C Humidity 5% to 95% RH EMC BS EN 55024:2010 BS EN 55022:2010 FCC CFR47 Part 15B
EMI BS EN55022 FCC (Part 15 Class B) SAFETY UL60950-1
MetStream External Protection Box - Part 1955-PK-052
(Supplied with MetStream Part 1955-100-02-XX)
Dimensions
Size 335mm long x 220mm wide x 107mm deep. Weight 1.5kg Maximum Cable size 5 x 2.5 mm sq.
Materials
External Construction Thermoplastic.
Environmental
Moisture protection IP65 Install Temperature 0°C to +40°C
Operating temperature -20°C to +70°C
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4. PRE-INSTALLATION
Equipment supplied
4.1
MetStream 100. Universal Ac supply input, 12v dc 1A output supply. 2 Metre one to one Ethernet lead. 1 Metre crossover Ethernet lead. MetStream IP address MScan Software, on the CD. MetStream 100 User Manual on the CD (this manual). MetPak terminal block 8-way connector. DC Input Power Plug 2.1mm.
MetStream 100 Part Numbers.
4.2
Available spare parts and optional extras are as detailed below:-
Item
Part Number
MetStream 100
(S
upplied unit)
. 1955
-
100-0X-XX Mains powered 12v dc Power Supply
(Supplied with MetStream).
026-04969
Ethernet Cable
(one to one)
2 Metre
s long
(Supplied with MetStream).
026-04970
Ethernet Crossover cable
1 Metre long
(Supplied with MetStream).
026-05073
8 way Spring terminal block
(Supplied with MetStream).
020-04277
External Protection Box
(Supplied with part 1955-100-02-XX).
1955-PK-052
DC Input Power Plug (2.1mm)
(Supplied with MetStream)
020-05134
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Packaging
4.3
Whilst the MetStream 100 is being moved to its installation site, the unit should be kept in its packaging. Retain the packaging for use if the unit has to be moved or returned to Gill Instruments.
Installation requirements
4.4
4.4.1 Host system
Select from the following:
Router with Ethernet input. Or Wi Fi Modem with Ethernet input. Or. LAN Ethernet input. Plus:- PC with Wi Fi or Ethernet input to view MetStream Data. Internet Browser (we recommend Firefox, Chrome or IE9.0 or later) Optional USB 2.0/3.0 data stick to export store logged data. Gill Instruments MetPak or MaxiMet Range Unit set for ASCII, RS232, and
RS422 output (see http://www.gillinstruments.com/products/anemometer/weather-
station-range.htm for the range of MetPak units or http://gillinstruments.com/products/anemometer/maximet-compact-weather­stations.html for MaxiMet units).
4.4.2 Software
Gill MScan Software to detect the MetStream IP address.
o Note MScan app works on Windows devices.
4.4.3 Cables
To connect MetStream to the host unit (e.g. MetStream 100 to a MetPak
unit).
Use a suitable RS232 or RS422/485 cable, there are restrictions on cable type and length for suitable operation, refer to the connecting equipment Manual.
To connect the MetStream 100 to an Ethernet port.
Use a CAT 5, CAT5e or CAT 6 cable to connect between the MetStream 100 and the user interface equipment.
Ethernet cables of up to 100 metres can be supported. A 2 Metre Ethernet test cable is supplied (non-crossover type).
To connect the MetStream 100 directly to a PC.
Use a CAT 5, CAT5e or CAT 6 crossover cable to connect between the MetStream 100 and the PC Ethernet port.
Ethernet cables of up to 100 metres can be supported. A 1 Metre Ethernet crossover test cable is supplied.
To connect DC power to the MetStream unit
A 12v dc power supply and lead with wired connector are supplied otherwise use a cable suitable for connecting a dc supply of nominally 12v dc (1 amp recommended). If requiring full current then take into account volt drops if a long cable run is needed.
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4.4.4 Mounting
The MetStream 100 is designed for indoor use. The MetStream 100 can be positioned laid flat down or on its side. For outdoor use the unit should be enclosed in a box that provides the necessary
sealing that will meet the outdoor climatic conditions. Gill instruments can provide an outdoor box if required part number 1955-PK-052.
MetStream Connections.
4.5
4.5.1 MetStream Front Panel Connectors
4.5.2 Front Panel Status LED’s
The Yellow LED illuminated indicates DC Power is applied to the MetStream Box. The Green LED illuminated indicates unit connecting/connected to a user unit. A flashing Green LED means that MetStream is communicating with the connected
instrument. When power is applied to the MetStream with valid equipment wired to the
RS232/422/485 connector the Green LED will be:-
Off initially for approximately 10 seconds. On for approximately 20 seconds. Flash whilst correct communication (Comms Mode and Baud Rate) with
the connected device is being established.
On continuously when the connected instrument is recognised and data is
ready to be read.
However allow up to 90 seconds for a valid connection to be established depending on equipment connected.
4.5.3 Front Panel USB 2.0 Port
Suitable for a USB data stick to copy files from MetStream. Maximum 32GB device supported. Hot Pluggable.
Connection Status LED
USB Port to copy data
DC Power LED
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4.5.4 MetStream Rear Panel Connectors
4.5.5 Rear Panel Power Socket
Two contact power socket Use with 2.1mm x 5.5mm plug (supplied, see below). Voltage Range 9v to 30v dc. Input Current Up to 145mA @12V from MetStream.
Up to 0.5A @12V, MetStream and external device.
4.5.6 Rear Panel Ethernet Socket
A standard Ethernet socket is provided for connecting:­The supplied 2 metre Ethernet cable for a Local Area Network (LAN) connection Or The 1 Metre Ethernet crossover cable for direct connection to a PC. Other length Ethernet cables can be used:­If there is a successful connection between the MetStream Ethernet socket and LAN then
the Yellow Ethernet Socket LED’s will be illuminated and the Green LED will indicate Data traffic activity.
Power Supply
Ethernet
Data Comms and Power Out
Ethernet Link LED Ethernet Link Activity LED
Ethernet Link Connection LED
Ethernet Link Activity LED
Pin 8
Pin 1
Earthing Stud
Supply +ve
Supply -ve
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4.5.7 RS232/422/485 Connector
A removable 8 way plug is supplied for the RS232/422/485 data input connections. The part number for the plug is Phoenix Contact 8 way spring terminal Part 1881383
(supplied with MetStream).
Connections to the RS232/422/485 connector are
CONTACT/
COMMS MODE
1 2 3 4 5 6 7 8 RS232
Rx+- - - Tx-
+12v dc
Output
Power
Enable
0v 0v RS422/485
Rx+ Tx+ Rx- Tx-
+12V dc
Output
Power
Enable
0v 0v
Recommended range of wire gauges that can be used with the connector is 20 AWG to 28 AWG.
Wires connected to this plug should be stripped back 8 mm for insertion into the push/lock connector.
4.5.8 Power Enable Function
The +12v dc output is only enabled on Terminal 5 when the Power Enable connection on Terminal 6 is connected to Terminal 7 (0v) or Terminal 8 (0v).
If Terminal 6 Power Enable is left open circuit then the 12V supply output from Terminal 5, and any connected instrument using this supply, will be disabled.
In this case, the external instrument should be powered separately from the MetStream by a customer-provided supply.
Contact 1
Contact 8
Gill Instruments Limited _____________________________________________________________________________________________________________
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5. INSTALLATION
NOTE: Warranty is void if the MetStream case is opened.
Installation Guidelines
5.1
The MetStream 100 is designed for indoor use. For outdoor use a suitable sealed enclosure that meets the required environmental
conditions can be used.
o Gill instruments can supply an outdoor IP65 enclosure; refer to the
technical specification in the front of this manual to ensure it meets the required conditions of use.
Ensure the product is correctly earthed in accordance with this manual. Use cables recommended by Gill, keeping the length below the maximum allowed.
Where the cables are cut and re-connected (junction boxes, plugs and sockets) the cable screen integrity where applicable must be maintained, to prevent the EMC performance being compromised.
Earth loops should not be created – earth the system in accordance with the
installation guidelines.
Ensure the power supply operates to the MetStream 100 specification at all times.
Bench system test
Note: Prior to physically mounting the MetStream 100 in its final location, we strongly recommend that a bench system test be carried out to confirm the system is configured correctly, is fully functional and electrically compatible with the selected host system and cabling (preferably utilising the final cable length). The required data format, units and other options should also all be configured at this stage.
Ensure that any unit connected to the MetStream data input has been configured first for the required Communication protocol and baud rate.
5.1.1 MetPak to MetStream Data Input Connection
The following table shows an example manufacturers’ reference; other manufacturers’ equivalents can be used.
Recommended Belden cable types
Application
No. of Pairs
Belden Ref.
Digital RS232
3
9503
Digital RS422
4
9504
For RS422 operation the cable should contain twisted pairs screened to match the application.
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Cable length
The maximum cable length is dependent on the chosen communication method. The following table shows the maximum cable lengths for the supported communication
protocols at the given baud rates, using the recommended cable. If any problems of data corruption etc. are experienced, then a slower baud rate should be used. Alternatively, a higher specification cable can be tried.
Maximum cable lengths for supported communication networks
Cabling (unused wires)
Any unused wires in the connecting cables should be connected to ground preferably at the user equipment end.
Cabling protection
Cables should be secured:-
With cable clamps or equivalent at regular intervals such that the hub box cable gland does not support the cable weight.
Away from any mounting bolts to prevent chaffing of the cable.
NOTE: Install appropriate strain relief support to the cable if required.
Earthing
To ensure correct operation and for maximum protection from lightning, a separate lightning rod system is recommended to protect the system.
You can also earth the MetStream through its mountings or by connecting a grounding cable to the MetStream Earth Terminal Post. Clean off any paint etc. that might prevent a good connection to the Earth structure.
When you connect the screened communications cable ensure that the screen has a connection to the MetStream Case.
5.1.2 Ethernet to Ethernet Connection
An Ethernet compatible cable should be used.
Generic description:–
2 Twisted pairs for Data only application. 4 twisted pairs for Data and Power over Ethernet (POE) applications. CAT5 or higher RJ45. 8 pin 8 contact type (8P8C). Max Cable Length 100 metres (Cat 5, Cat 5e, Cat 6). Types - straight or crossover depending on system connection. Shielded Twisted Pair (STP) recommended or Unshielded Twisted Pair (UTP).
Communication format
Baud rate Max. cable length
RS232
19200
6.5M
RS422
19200
1000M
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The table below shows some set up cable options.
Cable type required for setup
5.1.3 Cable length
The typical maximum length at Ethernet 10Mbps data rate is 100 Metres, using the recommended cable.
If any problems of data corruption are experienced (due to, for example, a high local electrical ‘noise’ level), then check that a shielded Ethernet twisted pair cable is being used. Alternatively, a thicker or higher specification cable can be tried.
5.1.4 Ethernet Socket Cable Wiring
The rear Ethernet RJ45 socket on the MetStream unit has the following connections:-
10Base T Port Pin outs.
IEEE 802.3af connections using spare pairs for POE.
8 Pin 8 Description
TIA/EIA
568A
TIA/EIA
568B
1
T
ransmit
+ White/Green
White/Orange
2
Transmit
- Green
Orange
3
R
eceive
+ White/Orange
White/Green
4
DC+
Blue
Blue
5
DC+
White/Blue
White/Blue
6
Receive
- Orange
Green
7
DC-
White/Brown
White/Brown
8
DC-
Brown
Brown
Pins 4, 5, 7 and 8 are not used unless a Power over Ethernet connection is used. Ensure that a fully 8 wire populated cable is used for POE applications.
PC
Wi Fi Router
LAN
MetStream to:
-
Crossover
Straight
Straight
Pin 8 Pin 1
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5.1.5 Power supplies
MetStream 100 units
Input Supply: -
Voltage 9v to 30v DC. Current 145mA max@12v DC (excludes external USB flash drive
and externally connected sensor.
Current 500mA max@12v DC including external Sensor.
5.1.6 Power over Ethernet Connection.
It is possible to Supply Power to a MetStream 100 and connected MetPak unit for instance through the use of a Single Port MidSpan PoE Injector.
Typically the Power over Ethernet device will inject 48v dc on the Ethernet cable to connect to the MetStream 100 unit.
Typical 48v current capacity should be 350mA. Maximum cable length between The POE injector and MetStream should be 100 Metres Connect MetStream Ethernet lead to the Power and Data connection socket.
Typical MetStream System Connection using Power over Ethernet.
Connections
5.2
Important:- Any cable wires not used should be isolated and grounded at the terminating equipment/user end.
Digital OV should be used in conjunction with RS422 TX RX lines in order to improve noise immunity.
Earthing or grounding
It is recommended that MetStream metal case is grounded via its Knurled Screw Earth Terminal.
Gill Instruments Limited _____________________________________________________________________________________________________________
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5.2.1 MetStream RS232 Digital Input Connections
The following example shows a MetPak with its COMMS set for RS232 connected to MetStream.
This is the MetPak default communication configuration setting. NOTE: The 8 way connectors fitted to MetStream and MetPak are identical, take care when
connecting the lead to the equipments to ensure that cable wiring matches that required of the connecting equipment.
MetPak
J5 Hub Box
8 way Connector
MetStream
8 Way Connector
Signal
Names
Terminal
Nos.
Terminal
Nos.
Signal
Names
RS232 Tx
3 1 Rx+ RS232 Rx
4 4 Tx-
Signal
Ground
2 8 0v
Chassis
Ground
Terminal
Post
Screen Wires
Terminal
Post
Chassis
6
Power
Enable
Supply
–ve 7 7 0v Supply +ve
8 5 +12v dc
5.2.2 MetStream RS422 Digital Input Connections
The following example shows a MetPak with its COMMS set for RS422 connected to MetStream. This is not the default MetPak communications setting; ensure the MetPak has been configured for this output requirement before wiring to MetStream.
MetPak
J5 Hub Box
8 way Connector
MetStream
8 Way Connector
Signal
Names
Terminal
Nos.
Terminal
Nos.
Signal
Names
RS
422 Tx+ 6 1 Rx+
RS422 Tx
-
3 3 Rx- RS422 Rx+
5 2
Tx+ RS422
Rx- 4 4 Tx-
Signal
Ground
2 8 0v
Chassis
Ground
Terminal
Post
Screen Wires
Terminal
Post
Chassis
6
Power
Enable
Supply
–ve 7 7 0v Supply +ve
8 5 +12v dc
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5.2.3 Mechanical installation
Before installing, a bench system test is recommended. All the time the MetStream 100 is not in its final location, it should be
protected from damage by keeping it in the original packaging as long as possible.
Location
It is advised to not site the MetStream 100 in close proximity of electrical noise, Radar or RF transmitters. A site survey may be required if there is any doubt about the strength of external electrical noise.
Orientation
The unit may be mounted in any orientation.
Dimensions are in mm
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MetStream External Protection Box - Part 1955-PK-052
5.3
(Supplied with MetStream Part 1955-100-02-XX).
Note the environmental temperature conditions etc. under which the Protection Box and MetStream will be used to ensure there is no conflict (see manual Specification pages 4 and 5).
Outer Case Dimensions (with cover in place) 335mm long x 220mm wide x 107mm deep.
Case Preparation and Mounting
The case should be mounted on a vertical surface with cable entries at the bottom. The case should be mounted onto a flat surface to prevent twisting that could affect sealing. Do not drill any holes in the enclosure apart for those for waterproof glands as this could impair on the IP65 weather proof rating. A template (not to scale) is shown to aid mounting hole positioning (units in mm).
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To install the MetStream unit loosen the 2 Philips screws identified below, slide the clamp plate to the right.
Slide in the MetStream unit as shown and clamp in MetStream and tighten the 2 screws. Connect the supplied pre-wired Earth Tag, Power and 8 Way MetStream plugs to
MetStream. Installed cable connections are as follows:-
Connect external Power and Communications to the MetStream via the sealing strip or gland entry points and terminate in the 12 way screw fitting connector block.
Loosen these 2 screws to slide the clamp plate to the right
Gland entry for cables 8mm to 13mm in diameter.
Rubber Sealing Strip entry points for clamping and sealing cables up to 2.5 sq. mm.
Protection Box
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