Gill Instruments MetPak RG 1723-3B-2-111, MetPak RG User Manual

User Manual
MetPak RG
Weather Station
Doc No. 1723-PS-0013
Issue A
MetPak RG Part: 1723-3B-2-111
Foreword
© 2011 Gill Instruments Ltd. All rights reserved.
Thank you for purchasing the MetPak RG manufactured by Gill Instruments Ltd. To achieve optimum performance we recommend that you read the whole of this manual before proceeding with use.
Gill products are in continuous development and therefore specifications may be subject to change and design improvements without prior notice.
The information contained in this manual remains the property of Gill Instruments and should not be copied or reproduced for commercial gain.
Guarantee
For terms of guarantee, please contact your supplier.
Warranty is void if the coloured Wind Sensor security seal is damaged or broken, or the Wind Sensor transducer caps have been damaged.
Trademarks
Microsoft and Windows are registered trademarks of Microsoft Corporation.
All other brands and product names are trademarks or registered trademarks of their respective owners.
Cautions and Notes
The following symbols are used in this guide:
CAUTION. This indicates an important operating instruction that should be followed to avoid any potential damage to hardware or property, loss of data, or personal injury.
NOTE. This indicates important information to help you make the best use of this
product.
Applicable Parts
MetPak RG Part 1723-3B-2-111
Contents
MetPak RG User Manual Last Change © Gill Instruments Ltd 12 February, 2013 Page 1
Contents
1. Introduction ......................................................................................................... 1
1.1 Principle of Operation...................................................................................................... 2
1.1.1 Wind Speed and Direction Sensor ..................................................................... 2
1.1.2 Radiation Shield ................................................................................................ 3
1.1.3 Temperature and Relative Humidity Sensor with Dewpoint Output .................... 3
1.1.4 Barometric Pressure .......................................................................................... 3
1.1.5 Rain Sensor (DIG1 Input) .................................................................................. 3
1.2 Abbreviations .................................................................................................................. 4
2. Installation ........................................................................................................... 5
2.1 Pre-Installation Checks ................................................................................................... 5
2.2 Installation ....................................................................................................................... 6
2.2.1 Bench System Test ........................................................................................... 6
2.2.2 Bench Test Equipment Required ....................................................................... 6
2.2.3 Cabling .............................................................................................................. 6
2.2.4 Communication and Power Connections ........................................................... 9
2.2.5 Digital Rain Gauge Connections ...................................................................... 13
2.2.6 Mounting MetPak RG ...................................................................................... 14
2.2.7 Mounting the Rain Gauge ................................................................................ 16
3. Operation ........................................................................................................... 19
3.1 Start Guide .................................................................................................................... 19
3.2 MetView ........................................................................................................................ 21
3.2.1 Opening MetView ............................................................................................ 21
3.2.2 Scanning for Devices....................................................................................... 22
3.2.3 The MetView Console ..................................................................................... 23
3.2.4 MetView Console Display Options ................................................................... 25
3.2.5 MetView Gauge Ranges and Graphs .............................................................. 26
3.2.6 Data logging .................................................................................................... 28
3.3 MetPak RG Configuration ............................................................................................. 31
3.4 Configuring MetPak RG with MetSet ............................................................................. 33
3.4.1 Opening MetSet .............................................................................................. 33
3.4.2 MetSet Editing Screen ..................................................................................... 35
3.4.3 Monitoring MetPak RG Output Data Using HyperTerminal. ............................. 40
3.4.4 Configuring MetPak RG for SDI-12 .................................................................. 42
3.4.5 SDI-12 Commands .......................................................................................... 42
3.4.6 Safe Mode ....................................................................................................... 45
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4. Troubleshooting ................................................................................................ 47
4.1 Fault-Finding ................................................................................................................. 48
4.2 Servicing ....................................................................................................................... 49
4.3 Bench Tests .................................................................................................................. 49
5. Maintenance ...................................................................................................... 51
5.1 Wind Sensor (WindSonic) ............................................................................................. 51
5.2 UV Shield (RM Young Model 41003) ............................................................................ 51
5.3 HygroClip for Temperature, Humidity and Dewpoint (Rotronic Model HC2-S3) ............. 51
5.4 Barometer (on Hub PCB) .............................................................................................. 52
5.5 Rain Gauge ................................................................................................................... 52
5.6 Spare Parts ................................................................................................................... 54
5.7 Returning the MetPak RG ............................................................................................. 54
6. Technical Information .......................................................................................... i
6.1 Specification .................................................................................................................... i
6.2 MetPak RG Hub PCB Connections ................................................................................. iv
6.3 Electrical Conformity Certificate ...................................................................................... vi
Figures
Figure 1 MetPak RG Parts 1 Figure 2 Compass points 2 Figure 3 Internal view of the hub box 9 Figure 4 Hub Box with Digital Pec fitted. 10 Figure 5 Connection of Gill USB Cable (Part No. 1723-10-051) 10 Figure 6 RS232 connections 11 Figure 7 RS422 connections 11 Figure 8 RS485 Connections 12 Figure 9 SDI-12 connections 12 Figure 10 MetPak RG DIG 1 Rain Gauge Connections 13 Figure 11 Correct Mounting Position for MetPak RG 15 Figure 12 Opening MetView Screen 21 Figure 13 Scanning for MetPak RG Devices 22 Figure 14 The MetView Console 23 Figure 15 MetView Gauge Range 26 Figure 16 MetView Graph 27 Figure 17 Setting up data logging 28 Figure 18 Opening MetSet Screen 34
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Tables
Table 1 Abbreviations 4 Table 2 Recommended Belden cable types 7 Table 3 Maximum cable lengths for supported communication and sensor network 7 Table 4 Connection status indicators 23 Table 5 MetView scale and unit options 25 Table 6 MetView averaging options 25 Table 7 Max/min markers 25 Table 8 MetView Screen Settings Options 25 Table 9 Default configuration settings 31 Table 10 MetPak RG Commands 41 Table 11 Common problems and their solution 48 Table 12 Status codes as output with the MetPak RG data string 49 Table 13 HygroClip connections (6-way connector J1) iv Table 14 WindSonic anemometer connections (8-way connector J4) iv Table 15 PC communications (8-way connector, J5) v Table 16 Digital Switch Input (2-way connector, J8) v
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Contents
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1. Introduction
MetPak RG is a compact and lightweight multi-sensor instrument that measures the most essential weather parameters. Gill ultrasonic technology, as used in the proven WindSonic instrument, measures wind speed and direction. Temperature and Humidity are measured and Dewpoint calculated using an industry standard probe housed in a naturally aspirated radiation shield. Barometric pressure is measured using an industry standard sensor.
The customer is able to add one supplied digital contact closure rain gauge.
The MetPak RG combines all the instrument data into a single combined data string. This may be configured for digital ASCII RS232/RS422/RS485 (2 wire point to point) and digital SDI-12 outputs.
The instrument uses a rugged mounting clamp that attaches to any vertical pipe up to 58mm (2.3 inch) diameter.
An electrical Hub box is fitted to the mounting bracket for termination of the Rain Gauge Cable and Power/Data cable.
Figure 1 MetPak RG Parts
Gortex Vent for Barometric Pressure Sensor
Wind Speed and Direction Sensor
Radiation Shield
Temperature and Relative Humidity Sensor
Hub Box
Mounting Bracket
Rain Gauge
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1.1 Principle of Operation
1.1.1 Wind Speed and Direction Sensor
The MetPak RG uses the WindSonic wind speed and direction sensor. The WindSonic measures the times taken for an ultrasonic pulse of sound to travel from the North transducer to the South transducer, and compares it with the time for a pulse to travel from S to N transducer. Likewise times are compared between West and East, and E and W transducer.
If, for example, a North wind is blowing, then the time taken for the pulse to travel from N to S will be faster than from S to N, whereas the W to E, and E to W times will be the same. The wind speed and direction can then be calculated from the differences in the times of flight on each axis. This calculation is independent of factors such as temperature.
Figure 2 Compass points
Figure 2 shows the compass point and polarity of U and V if the wind components along the U and V axis are blowing in the direction of the respective arrows.
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1.1.2 Radiation Shield
The Multi-Plate Radiation Shield protects temperature and relative humidity sensors from error-producing solar radiation and rain. This shield relies on a combination of plate geometry, material and natural ventilation to provide effective shielding.
1.1.3 Temperature and Relative Humidity Sensor with Dewpoint Output
The Rotronic HygroClip module is a complete instrument, with integrated temperature compensation. Calibration data is maintained within the integrated electronics. It provides digital output signals for Relative Humidity, Temperature and Dewpoint to the MetPak RG Hub box.
Position of Temperature and Relative Humidity Probe in the Radiation Shield.
1.1.4 Barometric Pressure
Barometric pressure output is provided by a solid-state device fitted on to the circuit board in the MetPak RG Hub box. Vent to atmosphere is via a Gortex filter which also protects the pressure sensor from the effects of wind and rain.
1.1.5 Rain Sensor (DIG1 Input)
Rainfall is measured by the well-proven tipping bucket method. Rain is collected by a funnel and is passed to one of the two buckets situated at either end of a short balance arm. The balance arm tips when the first bucket is full, emptying this bucket and positioning the second bucket under the funnel. The tipping process repeats indefinitely as long as the rain continues to fall, with each tip corresponding to a fixed quantity of rainfall; at each tip the moving arm forces a magnet past a reed switch, causing contact to be made for a few milliseconds.
The Rain Gauge is connected to the MetPak RG Digital input, which detects when two dedicated terminals are short circuited (less than 1k ohm).
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1.2 Abbreviations
Table 1 Abbreviations
Item Meaning
ASCII American Standard Code for Information Interchange C Centigrade CAL Calibration CD Compact Disc COM Communications CR Carriage Return CSV Comma Separated Variable ETX End of String F Fahrenheit FPM Feet per Minute HF High Frequency HPA Hecto-Pascals HTML Hyper Text Markup Language Hz Hertz IMM International Maritime Mobile In Hg Inches of Mercury K Kelvin KPH Kilometres per Hour KTS Knots LF Line Feed M Bar Milli Bars Max Maximum MF Medium Frequency Min Minimum Mm Hg Millimetres of Mercury MPH Miles per Hour MS Microsoft MS Metres per Second NSEW North South East West NVM Non-Volatile Memory PC IBM compatible Personal Computer ROM Read Only Memory RS232 Communications standard RS422 Communications standard Rx Receive RXD Received Data SDI-12 Serial – Data Interface standard for microprocessor based
sensors STX Start of String Tx Transmit TXD Transmitted Data VHF Very High Frequency WMO World Meteorological Organisation
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2. Installation
MetPak RG has been designed to meet and exceed the stringent standards listed in its specification (see Para 6.1).
2.1 Pre-Installation Checks
MetPak RG Wind Sensor and Hub Box.
As with any sophisticated electronics, good engineering practice should be followed to ensure correct operation:
Ensure the MetPak RG Wind Sensor will not be affected by other equipment operating
locally, which may not conform to current standards, e.g. radio/radar transmitters, generators etc.
Avoid mounting in the plane of any radar scanner – a vertical separation of at least 2m
should be achieved.
When installing MetPak RG near radio transmitting antennas, ensure that the
mounting position fulfills the following minimum separations (all round):
VHF IMM – 1m
MF/HF – 5m
Satcom – 5m (avoid likely lines of sight)
Use cables recommended by Gill (see Para 2.2.3). If cables are cut and re-connected
incorrectly (perhaps in a junction box) then EMC performance may be compromised if cable screen integrity is not maintained.
Avoid earth loops – wire the system in accordance with these installation guidelines.
Ensure that the power supply operates to the MetPak RG specification (see Para 6.1)
at all times.
Avoid turbulence caused by surrounding structures that will affect the accuracy of the
sensors such as trees, masts and buildings. The WMO make the following recommendations. The standard exposure of wind instruments over level open terrain is 10m above the ground. Open terrain is defined as an area where the distance between the sensor and any obstruction is at least 10 times the height of the obstruction.
Keep away from building exhaust vents, machinery and motors.
Rain Gauge
The site chosen to install the rain gauge will depend in part on the application to which
it is being put and in part on the particular circumstances at the site. But if possible site the rain gauge so that the distance between the rain gauge and an obstruction, such as Trees or buildings is at least as great as twice the height of the obstruction. If the application is very specific, such as monitoring a building site, then the siting of the rain gauge is largely prescribed by use.
NOTE:
No two rain gauge designs are ever likely to produce identical results, and identical rain gauge can give slightly different catches even when sited close to each other.
Customers with 2 or more sets of equipment must not swap around rain gauges with MetPaks without using MetSet to change the calibration figure.
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2.2 Installation
2.2.1 Bench System Test
Prior to physically mounting the MetPak RG in its final location, we strongly recommend that a bench system test is carried out to confirm the system is configured correctly, is fully functional and electrically compatible with the selected host system and cabling (preferably utilising the final cable length). The required data format, units, output rate, and other options should also all be set up at this stage.
Note that MetPak RG is supplied with a matching Rain Gauge and its tip calibration factors will have been pre-programmed into the MetPak hub box. If a replacement Rain gauge is used then the Hub box will need re-programming using Gill MetSet Software with the new tip calibration factor (if this has changed).
2.2.2 Bench Test Equipment Required
1723-3B-2-111 MetPak RG set for RS232 communication (factory default setting)
and matching Rain Gauge.
1723-10-051 MetPak RG RS232 to USB 1.8M configuration cable with integral
5v power or alternatively use RS232, RS232 converter and separate 5v to 30 dc power supply.
ES-U-1001-A EasySynch RS232 to USB adaptor or equivalent (if not using Gill
part 1723-10-051) or connect directly to an RS232 COM port.
Power Supply 5V to 30Vdc at 100mA if required.
Belden 9503 3 pair communications and power cable (if not using Gill Part 1723­10-051), length as required.
Digital Multimeter capable of measuring resistance and dc volts.
Gill MetSet and MetView Software supplied on the MetPak RG CD or download from. http://www.gill.co.uk/main/software.html
2.2.3 Cabling
MetPak RG has five communication connection options:
USB (using the 1.8m Gill USB cable, Part No. 1723-10-051).
RS232
RS422
RS485 (two wire point to point).
SDI-12
MetPak RG has a Rain Gauge Digital Input connection:
Digital Switch (DIG1)
It is important that the cable is appropriate for the chosen connection option. The following sections describe the recommended types and maximum lengths of cable in each case.
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NOTE. A 15-metre, 6-pair cable (wires stripped at each end) suitable for
RS232/RS422 or SDI-12 communication is available from Gill Instruments (Part No. 1723-10-053).
Cable Type Data Comms
Wire type: 24AWG
Wire size: 7x32 AWG.
Cable outer diameter: 6-8mm (to match the hub box gland).
For RS422/485 operation the cable should contain twisted pairs screened to match the application.
Cable Type Rain Gauge
Wire type: 22AWG
Wire size: 7x30 AWG.
The cable should contain a twisted pair screened.
NOTE: The Rain Gauge supplied with MetPak RG has a 6 Metre cable connected to it ready to wire into the MetPak RG hub box.
The following table shows an example manufacturers’ reference; other manufacturers’ equivalents can be used.
Table 2 Recommended Belden cable types
Application No. of Pairs Belden Ref.
Rain Gauge Connection 1
8761
SDI-12 or RS485 2
9729
Digital RS232 3 9503
Digital RS422 4 9504
Cable length
The maximum cable length is dependent on the chosen communication method.
The following table shows the maximum cable lengths for the supported communication protocols at the given baud rates, using the recommended cable. If any problems of data corruption etc. are experienced, then a slower baud rate should be used. Alternatively, a higher specification cable can be tried.
Table 3 Maximum cable lengths for supported communication and sensor network
Communication format Baud rate Max. cable length
RS232 19200
6.5M
RS422/485 19200 1000M
SDI-12 1200 90M
Digital Switch Input Not Applicable
Switch contact and cable
resistance to be less than
1k ohm
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Cabling (unused wires)
Any unused wires in the connecting cables should be connected to ground preferably at the user equipment end.
Cabling protection
The Cable should be secured:
With cable clamps or equivalent at regular intervals such that the hub
box cable gland does not support the cable weight.
Away from the mounting bolts to prevent chaffing of the cable.
NOTE. Install appropriate strain relief support to the cable. If possible, pass the cable through the mounting pole.
Earthing
To ensure correct operation and for maximum protection from lightning, a separate lightning rod system is recommended to protect the system.
You can also earth the MetPak RG through its mountings or by connecting a grounding cable (minimum of 6mm² copper wire) to a spare MetPak RG metalwork bolt hole. Clean off any paint that might prevent a good connection.
When you connect the communications cable ensure that the screen has a connection to the hub box case.
Routing Cables through the Hub Box Glands
NOTE: The MetPak RG Hub Box cable glands contain spring loaded metal leaves that are designed to make a ground contact with cables that have an overall braid screen. Care is therefore required when inserting and removing cables through the glands to prevent damage to the metal leaves.
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2.2.4 Communication and Power Connections
To connect the MetPak RG Power and Communications cable:
1. Open MetPak RG’s hub box by unfastening the four screws.
2. Locate connector J5 (see Figure 3). Carefully pull the connector off its circuit
board pins.
3. Strip the cable wires to 8mm.
4. Pass the cable through one of the gland nuts (please refer to the 2nd NOTE
on Page 8).
5. Connect your cable as shown in the following diagrams:
Gill USB Cable Figure 5
RS232 Figure 6
RS422 Figure 7
RS485 Figure 8
SDI-12 Figure 9
6. Attach the cable’s screen wires to the terminal post (see Figure 3).
7. After connection, securely tighten the gland nut to prevent moisture ingress.
NOTE. Ensure that MetPak RG is configured for the chosen communications method
Figure 3 Internal view of the hub box
J4 Pin 1 J5 Pin 8
J5 Pin 1
Hex Terminal Post
J1 Pin 6 J5, showing RS232 to USB
Configuration Cable Wires
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MetPak RG User Manual © Gill Instruments Ltd Last Change Page 10 12 February, 2013
Figure 4 Hub Box with Digital Pec fitted.
USB Lead Connection (COMMS set for RS232)
Connect MetPak RG to a PC USB port using the Gill Configuration Cable 1723-10-051.
J5 Pin 1 2 3 4 5 6 7 8
Colour None None Yellow Orange None None Black Red
Figure 5 Connection of Gill USB Cable (Part No. 1723-10-051)
NOTE:- If upon connecting the USB lead to a PC the driver is not found by the PC, then the appropriate driver to match the PC Windows version may be downloaded from:-
http://www.ftdichip.com/Drivers/VCP.htm
Connect to
Hub box J5
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Digital Output RS232 Connections (COMMS set for RS232)
This is the MetPak RG default communication configuration setting.
J5 Hub Box
8 Way Push fit Block
PC 9 Way D Type
Connector
Signal names
Terminal
Nos.
3 Pair Cable
Pin
No’s
Signal
Names
RS232 TX RS232 RX
3 4
2
3
RXD
TXD
Signal Ground 2
5 Ground
Chasis Ground Terminal
Post
Screen wires
NA Chassis
Ground
V supply – V supply +
7 8
– + DC Power
supply
Figure 6 RS232 connections
Digital Output RS422 Connections (COMMS set for RS422)
This is not the default communications setting; ensure the MetPak RG has been configured for this output requirement before wiring to a user device.
J5 Hub Box
8 Way Push fit Block
RS422 to RS232 or
USB Converter
Signal Names
Terminal
Nos.
4 Pair Cable Signal Names
RS422 TX + RS422 TX –
6 3
RX + RX –
RS422 RX + RS422 RX –
5 4
TX +
TX –
Signal 0v
2
Signal Ground
Chassis Ground
Terminal
Post
Screen wires
Chassis Ground
V Supply – V Supply +
7 8
– + DC Power Supply
Figure 7 RS422 connections
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MetPak RG User Manual © Gill Instruments Ltd Last Change Page 12 12 February, 2013
Digital Output RS485S 2 Wire Point to Point Connections (COMMS set for RS485P2W)
This is not the default communications setting; ensure the MetPak RG has been configured for this output requirement before wiring to a user device.
Note that it is not possible to network other devices on this 2-wire RS485 link.
J5 Hub Box
8 Way Push fit Block
RS485 to RS232
or USB Converter
Signal Names
Terminal
Nos.
2 Pair Cable Signal Names
RS485 TX +
RS485 RX+
6 5
RS485TX/RX+
RS485 TX –
RS485 RX –
3 4
RS485TX/RX–
Signal 0v 2
Signal Ground
Chassis Ground
Terminal
Post
Screen wires
Chassis ground
Power 0v
Power +ve
7 8
+
DC Power
Supply
Figure 8 RS485 Connections
Digital Output SDI-12 Connections (COMMS set for SDI12)
This is not the default communications setting; ensure the MetPak RG has been configured for this output requirement before wiring to a user device.
Figure 9 SDI-12 connections
J5 Hub Box
8 Way Push fit Block
SDI-12 Device
Signal
Names
Terminal
Nos.
2 Pair Cable Signal Names
SDI-12 1 SDI-12
Signal Ground 2
Signal Ground
Chassis
Ground
Terminal
Post
Screen wires
Chassis Ground
V Supply –
V Supply +
7 8
+
DC Power
Supply
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2.2.5 Digital Rain Gauge Connections
Rain Gauge Digital Switch Connection (DIG 1)
J8 Hub Box
2 Way Terminal Block
Digital Switch e.g.
Rain Bucket
Signal Names
Terminal
Nos.
Supplied 6M Cable
Signal Names
DIG 1
GND
2 1
Switch Contact
Return Switch Contact
Chassis Ground
Terminal
Post
Screen Wire
Chassis Ground
Figure 10 MetPak RG DIG 1 Rain Gauge Connections
To connect the Rain Gauge 6 Metre lead to the Hub Box.
1. Open MetPak RG’s hub box by unfastening the four screws.
2. Locate connector J8 (see Figure 3).
3. Pass the cable through one of the gland nuts (see Note below).
4. Connect the cable as detailed in Figure 10.
5. Attach the cable’s screen wire to a terminal post.
6. After connection, securely tighten the gland nut to prevent moisture ingress.
7. NOTE: The MetPak RG Hub Box cable glands contain spring loaded metal
leaves that are designed to make a ground contact with cables that have an overall braid screen. Care is therefore required when inserting and removing cables through the glands to prevent damage to the metal leaves.
J8 Terminal 1
J8 Terminal 2
Rain Gauge Cable Entry Gland.
Clear Black
Rain Gauge Connections
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2.2.6 Mounting MetPak RG
MetPak RG uses a mounting clamp suitable for attaching to a vertical pipe with a diameter of 30-58mm (1.2 to 2.3 inches). When mounting MetPak RG, consider the position, orientation and alignment of the unit.
Note that the mounting pipe should first be degreased and when assembling the MetPak clamp assembly the outer clamp nuts need to be tightened evenly to a torque figure of 3 Nm.
The moving plate part of the clamp needs to be reversed for poles below 38 mm diameter.
Position
It is the responsibility of the customer to ensure that the MetPak RG is mounted in a position clear of any structure, including the mounting post, which may obstruct the airflow or induce turbulence.
CAUTION. Do NOT mount the MetPak RG in close proximity to high-powered radar or radio transmitters. A site survey may be required if there is any doubt about the strength of external electrical noise.
Orientation
Normally, the MetPak RG is mounted on a vertical pole, ensuring a horizontal Measuring Plane (see Figure 11).
For indoor use the unit may be mounted with the Measurement Plane set to any required orientation.
Alignment
The MetPak RG Wind Sensor should be aligned to point to North, or other required reference direction.
There are two arrows, a coloured rectangle, and an alignment notch on the WindSonic Wind Sensor that should point to North to aid alignment (See Figure
11).
Note. It is usually simpler to work first with a compass at ground level and identify a suitable landmark and its bearing.
Note. The North arrow alignment marker is now rotated by 180 degrees compared
Interference
Always check the installation to ensure the MetPak RG is not affected by other equipment operating locally, which may not conform to current standards, e.g. radio/radar transmitters, boat engines, generators etc.
See Para 2.1 for guideline details.
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Figure 11 Correct Mounting Position for MetPak RG
Note that the mounting pipe should first be degreased and when assembling the MetPak clamp assembly the outer clamp nuts need to be tightened evenly to a torque figure of 3 Nm.
The moving plate part of the clamp needs to be reversed for poles below 38 mm diameter.
Suitable Pole Diameter 30mm to 58mm (1.2 to 2.3 inches).
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