Gilbarco TCR User Manual

Introduction

Purpose

This manual provides installation instructions for installing the M07999B001 Tribrid Card Reader (TCR). The TCR is used in Encore

Tribrid Card Reader Installation Manual

S EMV units only.

IMPORTANT INFORMATION

This equipment has been tested and found to comply with the limits pursuant to Part 15 of the Federal Communications Commission (FCC) Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.

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MDE-4770

June 2008

The long term characteristics or the possible physiological effects of radio frequency electromagnetic fields have not been investigated by Underwriters’ Laboratories, Inc. (UL

Topic Page

Introduction 1 Important Safety Information 4 Installation of the TCR 6

• Installing the M07999B001 TCR in an Encore S EMV Unit

(without Contactless Card Reader Option)

• Installing the M07999B001 TCR in an Encore S EMV Unit (with

Contactless Card Reader Option)

Required Reading

Before installing the Card Reader, the installer must read, understand, and follow:

• This manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• Applicable federal, state, and local codes and regulations

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Failure to do so may adversely affect the safe use and operation of the equipment.

Note: This installation must be performed by a Gilbarco® Authorized Service Contractor

(ASC) to ensure warranty.

MDE-4770 Tribrid Card Reader Installation Manual · June 2008 Page 1

Introduction

Required Tools

The following tools are required to install the TCR:

• Isopropyl alcohol (END-1082)

• Nut drivers, 1/4-inch, 8 mm, 3/8-inch, 9/32-inch socket with long extension

• Putty knife

• Gilbarco Diagnostic card

• CSC test card

• Ratchet set, standard

• Screwdrivers, flat blade and cross tip

• Static guard wrist strap

Parts Lists

The following table provides the parts included in the TCR Kit.

Item Description Part Number Quantity

1 Reader, Secure Tribrid M07999B001 1 2 Cable, TCR/SP Interface M07702A006 1 3 Cable, Encrypted Card M07709A001 1 4 Nut, Metric, Flange M00414B005 1 5 Bracket, Card Reader M07574B001 1 6 Gasket, Card Reader M00682B001 1 7 Screw Sel TP Hex HD 6-20X Q11677-26 2 8 Assembly, Contactless

9 Cable, Antenna Encrypted M07703A001 1 10 Card, Card Reader Cleaning Q11482 1

Abbreviations and Acronyms

Term Description

ADA American Disabilities Act CRIND Card Reader in Dispenser CSC Contactless Smart Card EMV Chip Cards Euro Plus/Mastercard®/Visa® Chip Cards ESD Electrostatic Discharge PCA Printed Circuit Assembly POS Point of Sale RF Radio Frequency TCR Tribrid Card Reader TRIND Transmitter/Receiver in Dispenser

Introduction

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MDE-4770 Tribrid Card Reader Installation Manual · June 2008 Page 3

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury, if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potenti ally dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.

Emergency Tot al Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs).

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical po wer to th e pump/ dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled.

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Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gilbarco Authorized Service Contractor or call the Gilbarco Support Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Hazard Association

(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gilbarco replacement parts and retrofit kits

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on your pump/dispenser. Using parts other than genuine

Gilbarco replacement parts could create a safety hazard and violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not the console’s ALL STOP and PUMP STOP or similar keys.

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gilbarco equipment.

Evacuating, Barricading and Shutting Off

Any procedure that requires access to the pump/dispenser or STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles from the work area

• Use of safety tape, cones or barricades at the affected unit (s)

• A total electrical shut-off of the affected unit (s)

This safety alert symbol is used in this manual and

on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:

DANGER: Alerts you to a hazard or unsafe practice

which will result in death or serious injury.

WARNING: Alerts you to a hazard or unsafe practice

that could result in death or serious injury.

CAUTION with Alert symbol: Designates a hazard or

unsafe practice which may result in minor injury. CAUTION without Alert symbol: Designates a hazard or unsafe practice which may result in property or equipment damage.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.

Page 4 MDE-4770 Tribrid Card Reader Installation Manual · June 2008

Important Safety Information

No Open Fire

Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors.

No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuel vapors. Every time you get out of a vehicle, touch the metal of your vehicle, to discharge any electrostatic charge before you approach the dispenser island.

Working Alone

It is highly recommended that someone who is capable of rendering first aid be present during servicing. Familiarize yourself with Cardiopulmonary Resuscitation (CPR) methods, if you work with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA Lockout/ T agout procedures. If you are not familiar with this requirement, refe r to this information in the service manual and OSHA documentation.

Working With Electricity Safely

Ensure that you use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock. Ensure that grounding connections are properly made. Take care that sealing devices and compounds are in place. Ensure that you do not pinch wires when replacing covers. Follow OSHA Lockout/T agout requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.

Hazardous Materials

Some materials present inside electronic enclosures may present a health hazard if not handled correctly. Ensure that you clean hands after handling equipment. Do not place any equipment in the mouth.

WARNING

The pump/dispenser contains a chemical known to the State of California to cause cancer.

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In an Emergency

Inform Emergency Personnel

Compile the following information and inform emergency personnel:

• Location of accident (for example, address, front/back of building, and so on)

• Nature of accident (for example, possible heart attack, run over by car, burns, and so on)

• Age of victim (for example, baby, teenager , middle-age, elderly)

• Whether or not victim has received first aid (for example, stopped bleeding by pressure, and so on)

• Whether or not a victim has vomited (for example, if swallowed or inhaled something, and so on)

WARNING

Gasoline ingested may cause unconsciousness

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and burns to internal organs.

Do not induce vomiting. Keep airway open. Oxygen may be needed at scene.

Seek medical advice immediately.

WARNING

Gasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs. Keep airway open. Seek medical advice immediately.

WARNING

Gasoline spilled in eyes may cause burns to eye tissue. Irrigate eyes with water for approximately 15 minutes. Seek medical advice immediately.

WARNING

Gasoline spilled on skin may cause burns. Wash area thoroughly with clear water. Seek medical advice immediately.

IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately.

WARNING

The pump/dispenser contains a chemical known to the State of California to cause birth defects or other reproductive harm.

MDE-4770 Tribrid Card Reader Installation Manual · June 2008 Page 5

Lockout/Tagout

Lockout/Tagout covers servicing and maintenance of machines and equipment in which the unexpected energization or start-up of the machine(s) or equipment or release of stored energy could cause injury to employees or personnel. Lockout/Tagout applies to all mechanical, hydraulic, chemical or other energy, but does not cover electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part 1910.333 contains specific Lockout/ Tagout provision for electrical hazards.

Installation of the TCR

Installing the M07999B001 TCR in an Encore S EMV Unit (without Contactless Card Reader Option)

Removing the Existing Card Reader

To remove the existing Card Reader, proceed as follows:

Note: Read all instructions before beginning and observe all safety precautions.

1 Obtain an approval from the store manager or responsible personnel to remove the unit from

service.

2 Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/

Eclipse Owners Manual for details.

3 Remove the lower hydraulics panel. The main door has a lower latch underneath the lower left

main door corner. Open this latch. Locate the upper main door lock. Insert the main door key and open the main door.

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4 Repeat step 3 for Side 2 of the unit.

5 Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 1

on page 7).

6 Remove the ESD Ground Connection cable from the current Card Reader (if it has one).

7 Use a 1/4 inch nut driver or 1/4 inch ratchet and socket to remove the two Hex head screws

(see

Figure 1 on page 7) that secure the Card Reader bracket (see Figure 1 on page 7) and the

Card Reader to the option door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a used spare part.

Note: Make a note of the Card Reader’s gasket orientation. This information will be useful

when you install the new Card Reader gasket (M00682B001) and bracket (M07574B001). Also, ensure that the option door has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new Card Reader gasket (M00682B001).

8 Remove the old Card Reader gasket from the option door. Use a putty knife, if required.

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Page 6 MDE-4770 Tribrid Card Reader Installation Manual · June 2008

+ 14 hidden pages

Gilbarco TCR User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Purpose

Table of Contents

Required Reading

Required Tools

Parts Lists

Related Documents

Abbreviations and Acronyms

Important Safety Information

Installation of the TCR

Installing the M07999B001 TCR in an Encore S EMV Unit (without Contactless Card Reader Option)