Gilbarco MRIR6 Users Manual

Installation

Introduction

Purpose of this Manual

This manual provides instruction for installing TRIND™ Retrofit Kits C00011005-XX in The Advantage

units with InfoScreen The TRIND option allows customers to aut omatically aut horize CRIND-equipped

units using a hand-held transponder tag pr ovided by a major oil c ompany (MOC). Use these kits for one- or two-sided unit s.

Transmitter/Receiver in Dispe nser

Retrofit Kits C00011-005-XX

Series wide frame and narro w frame units and MPD®3

, monochrome CRIND®, or single-line CRIND.

MDE-3883

TRIND™

Prerequisites

Before installing the TRIND kit, ensure that the existing CRIND has the Z-180 logic board T17764-XX, which is not provided in TRIND retrofit kit.

Important Notice

This equipment has been tested and found to comply with the limits for a Clas s A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and

PRELIMINARY

can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense . Changes or modifications not expressly appr oved by the manufacturer could void the user’s authority to operate this equipment.

FCC 11/30

Required Reading

Before installing the equipment, the installer must read, understand, and follow:

• this manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• applicable federal, state and local codes and regulations

Failure to do so may adversely effect t he safe use and operation of the equipment.

Note: This kit must be instal led by a Gilbarco ASC (A uthorized Servic e Contractor)

to insure warranty.

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 1

Introduction

Required Tools

The following equipment is needed to install all TRIND™ Multi 1 kits:

• Allen wrench set, American standard

• clean cloth or rag

• chip extraction tool, e.g., IC extracti on, Digikey Part No. K158-ND or

equivalent

• isopropyl alcohol (part# END-1082)

• needle nose pliers

• nut driver, 1/4'', 3/8''

• pocket knife

• Q12534 CRIND diagnostic card

• ratchet set, standard

• screwdrivers, flat and Phillips head

• static guard wrist strap

The following additional tools are required if kit is to be installed on wide

PRELIMINARY

frame units with call or stop button on existing right options door:

• center punch

• deburring tool or round file

• hand drill, battery electric or pneumatic

• light hammer

FCC 11/30

• pilot drill bit (between 3/32” and 1/4”) and 7/8” drill bit

• standard tape measure or rule

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Parts Lists

TRIND Software

CRIND BIOS TRIND software K93744-XX is an order entry item for all kits.

Q13863-04 Cable Group for All The Advantage Series Kits

Cable group Q13863-04 for all kits contains the following cables:

Cables Part Number Quantity per kit

Gateway to CRIND logic R20437-G01 1 AC power R20580-G1 1 Light/Multi-protocol Reader R20773-G2 2

C00011-005 Kits for The Advantage Series Wide Frame Units

Parts Lists

Kits C00011-005-WF-D (dual-sided) and C00011-005-WF-S (single-sided) for The Advantage Series Wide Frames (48’’) contain the following parts.

Description Part Number Quantity

cable clamp, gray Q13558-04 16 cable group Q13863-04 For components see table “Q13863-04 Cable

PRELIMINARY

cable tie Q10178-01 4 card cage assembly T20606-G3 (see note 3) 1 door assembly, right options clear with

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TRIND graphics, right option door AD05002GW00X (see note 2) grommet strip, solid Q10315-01 1.5 ft. jump jack Q11011-01 4 label plate, FCC N23949-06 1 manual, installation instructions MDE-3883 1 nut Q12068-03 2 screw, phillips 6-32 Q12083-13 1 screw, phillips 8-32 Q12083-26 2

Notes:

1. T20613-02 door assembly is call/stop button ready.

2. Right Option Door Graphics AD05002GW00X are an order entry item.

3. Some kits may contain a T20606-G4 Card Cage. Only differences for installation consist of location of Gateway board (on top of card cage in -G4 units, within card cage for -03 units) and card cage harness cables for connecting to R20773-G2 door cables. All harness cable connections are identical between -G3 and -G4 card cages. See “Addressing Gateway Board” on page 35.

T20613-G1 or T20613-G2 (see note 1)

Group for All The Advantage Series Kits” on page 3.

1 per side

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 3

Parts Lists

C00011-005 Kits for The Advantage Series Narrow Frame Units

Kits C00011-005-NF-D (dual-sided) and C00011-005-NF-S (single-sided) for The Advantage Series Narrow Frames (36’’) contain the following parts.

Description Part Number Quantity

cable clamp, gray Q13558-04 16 cable group Q13863-04 For components see table “Q13863-04 Cable

Group for All The Advantage Series Kits” on

page 3. cable tie Q10178-01 4 card cage assembly T20606-G3 (see note 1)1

door assembly, right options clear with TRIND

graphics, right option door AD02002GN00X (see note 2) grommet strip, solid Q10315-01 1.5 ft. jump jack Q11011-01 4 label plate, FCC N23949-06 1 manual, installation instructions MDE-3883 1 nut Q12068-03 2 screw, phillips 6-32 Q12083-13 1 screw, phillips 8-32 Q12083-26 2

Notes:

1. Some kits may contain a T20606-G4 Card Cage. Only differences for installation consist of location of Gateway board (on top of card cage in -G4 units, within card cage for -03 units) and card cage harness cables for connecting to R20773-G2 door cables. All harness cable connections are identical between -G3 and -G4 card cages. See

PRELIMINARY

“Addressing Gateway Board” on page 35.

2. Right Option Door Graphics AD02002GN00X are an order entry item.

T20614-G1 1 per side

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C00011-005 Kits for The MPD-3 Series Units

Kit for MPD-3 units:

Kit

C00012-005-MPDD PMI Bezel with Slide-In Faceplate 2 C00012-005-MPDS 1 C00012-005-MPBD Mack Bezel with Bolt-On Faceplate 2 C00012-005-MPBS 1

All C00012-005 kits for MPD-3 units contain the following parts except as noted in the tables.

Description Part Number Quantity

bezel assembly T20616-GX (see note 1) 1 per side cable clamp, gray Q13558-04 16 cable and accessory group K96646-05 For components see table “K96646-05

cable tie Q10178-01 4 card cage assembly T20606-G3 (see note 3) 1 graphics, bezel MP02002G001 (see note 2) grommet strip, solid Q10315-01 1.5 ft. jump jack Q11011-01 4 kit, MPD-3 parts K96646-05( see table below) label plate, FCC N23949-06 1

PRELIMINARY

manual, installation instructions MDE-3883 1 nut Q12068-03 2 screw, phillips 6-32 Q12083-13 1 screw, phillips 8-32 Q12083-26 2

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Notes:

1. Bezels are order entry item. T20616-G1 bezel assemblies are configured for PMI (slide-in) faceplates; T20616-G2 bezel assemblies are configured for bolt-on (stud) Mack bezel units.

2. Bezel Graphics MP02002G001 are an order entry item.

Bezel and Faceplate Type Sides

Parts Lists

Kit for MPD-3 Units” on page 5.

K96646-05 Kit for MPD-3 Units

K96646-05 Kits are configured as ord er entry fo r a ll MPD-3 units and c ontai n the following parts.

Description Part Number Quantity

cable R18163-G1 1 cable group Q13863-05

Cable group contains the following parts:

• Gateway to CRIND logic R20437-G01, 1 ea.

• AC power R20580-G1, 1 ea.

manager keypad assembly T17549-G1 1

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 5

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed.

Preliminar y Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.

The first and most important information you must know is how to stop all fuel flow to the pump and island.

Emergency Total Electrical Shut-Off

Locate the switch or circuit breakers that shut-off all power to all fueling equipment, dispensary devices, and submer ged turbine pump s (STPs). These you must operate in the ev ent of an emergency.

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

PRELIMINARY

Y o u m us t u se d the TOTAL EL ECTRIC AL SHUT-OFF in the case of a n e mergen cy and not only these cashier station “stops.”

Total Electrical Shut-Off Before Access

FCC 11/30

Any procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shut-off of that unit.

NFPA 30A, Section 4-1.2, published by the National Fire Pr otection Association, requires the installation of an easily accessible switch or circuit breaker to shut-off the power to all fueling equipment, dispensing devices and STPs in the even t of an emergency. Know the fun ction an d location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Marconi equipment.

Evacuation, Barricading and Shut-Off

Any procedures requiring accessing the pump/dispenser or STPs requires the following three actions:

• An evacuation of all unauthorized persons and vehicles

• Using safety tape or cones as barricades to the effected units

• A total electrical shut-off of that unit

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Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Marconi Authorized Service Contractor or call the Marconi Call Center at 1-800-800-7498. It is imperative to your saf e ty and the safety of others to understa nd the proced ures before beginning work.

Follow the Regulations

There is applicable information in: NFPA 30A: Automotive and Marine Service Code; NFPA 70: National Electrical Code (NEC); OSHA regulations; and federal, state, and local codes which must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Safety Symbols and Warning Words

This section provides important information about warning sy mbols and boxes.

Alert Symbol

This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Important Safety Information

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness o f

PRELIMINARY

particular safety hazards. The precautions that follow m ust be followed to prev ent death, injury or damage to the equipment.

DANGER

This signal word is used to alert you to a hazard or unsafe practice which will result in

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death or serious injury.

WARNING

This alerts you to a hazard or unsafe practice that could result in death or serious injury.

CAUTION

This signal word desig nates a hazard or uns afe prac tice wh ich may result in minor injury .

CAUTION

When used by itself, C AUTION de signates a hazard o r unsafe pra ctice whic h may result in

property or equipment damage.

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 7

Important Safety Information

Prevent Explosions and Fires

Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island.

No Open Flames

Open flames from matches, lighters, welding torches or othe r sou r ces can ign ite fuels

and their vapors.

No Sparks - No Smoking

Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to igni te fuels and their v apor s. After getting out of a vehicle, touch the metal of your vehicle to discharge any electrostatic charge before you approach the dispenser island.

Prevent Electrical Shock and Sparks

Dispensing devices use high voltage. A potential shock hazard exists when working on or around a dispensing device.

Follow OSHA lock-out and tag-out procedures.

Always turn OFF power to the dispensing device and associated submerged turbine pumps (STPs) when servicing or making electrical wiring connections. Multiple disconnects may be required.

WARNING

PRELIMINARY

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

FCC 11/30

You must used the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not only these cashier station “stops.”

Close Junction Boxes Tightly

Spilled or leaking fuels in the vicinity of electrical junction boxes can be hazardous if boxes are not properly closed. Replace all bolts and tighten junction box cover before turning on AC power. Do not use gaskets on junction box covers.

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Important Safety Information

Field Wiring

Poorly wired pumps or dispensers could cause a fire, explosion or electrical shock. Place all power and lighting wires in threaded, rigid metal conduits. Plug all unused junction box holes. Never use knockout boxes or flexible condu it. T ighten all threaded co nnections and covers . Do not use gaskets with junction box covers. Do not disturb sealing compound around wires at junction box entrances. Use factory method of routing wires. Use tie wraps to keep unruly wires away from pinch point and hinges. Tuck wires into enclosure before closing doors, bezels, junction boxes, covers and breaker panels. Follow wiring recommendations in installation or service manuals.

Proper Grounding is Required

Proper grounding is required for safe operation. See installation manual and applicable NEC, NFPA and local electrical codes for requirements.

Avoid Pinched Wires

Pinched or cut wires (cables) may damage components. Exposed wires could create sparks and electrical shorts when applying power.

PRELIMINARY

FCC 11/30

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 9

Important Safety Information

React Quickly to Fuel Spills, Fires or Vehicle Impact

Follow these steps in the event of a fuel spill, fire, or vehicle impact.

1 Use station EMERGENCY TOTAL ELECTRICAL SHUT-OFF immediately. Turn off all

system circuit breakers to the island.

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

Y o u m us t u se d the TOTAL EL ECTRIC AL SHUT-OFF in the case of a n e mergen cy and not only these cashier station “stops.”

2 Call emergency numbers for fires, vehicle impact or any significant spills.

3 Use safety tape, cones or barricades to block the work area. Do not go near fuel spill or

allow anyone else in the area.

4 T ake precautions to avoid igniting fuel. Do not allow starting o f

vehicles in the area and immediately stop use of open flames, smoking or power tools in the area.

5 Provide emergency and first aid assistance.

PRELIMINARY

WARNING

If any gasoline has been inhaled, seek emergency help immediately.

FCC 11/30

Inhaled gasoline may cause unconsciousness and burns to lips, mouth and lungs.

WARNING

Gasoline spilled on skin may cause burns. Wash area thoroughly with clean water. Seek medical advice immediately.

6 Use approved and safe procedures to clean up all spills with a “fuel or gasoline absorbent”

material approved by your local reg ulatory agen cies. (Dispose of fuel and hazardou s absorbent material promptly and according to the requirements of the fire department, local EPA, and federal, state or local resources.)

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Emergency and First Aid Information

Refer to phone book for emergency phone numbers. If needed, follow first aid instructions as outlined in American Red Cross Standard First Aid manuals.

WARNING

Gasoline Ingestion

WARNING

Important Safety Information

Gasoline ingested may cause unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical advice immediately.

Gasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs. Keep airway open. Seek medical advice immediately.

Gasoline Vapor Inhalation

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WARNING

Gasoline spilled in eyes m ay cause burns to eye tissue. Irrigate eyes with water for approximately 15 minutes. Seek medical advice immediately

FCC 11/30

Gasoline In Eyes

WARNING

Gasoline spilled on skin may cause burns. Wash area thoroughly with clear/water. Seek medic al advice immediately.

Gasoline On Skin

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 11

Important Safety Information

Warning Labels

Several typ es of warning labels appear on Marconi products to inf orm and remi nd users of important safety information. Read, understand and follow these warnings.

Sample Warning Label

The following labels are typical of those you may find on Marconi’s products:

Working Alone

It is highly recommended that someone who is capable of rendering first aid be present dur ing servicing. Be familiar with Cardiopulmonary Resuscitation (CPR) methods if you are working with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to

PRELIMINARY

Contacting Emergency Personnel

activate power while you are working on the equipment. Use the OSHA tag out and lock out procedures discussed later in this section.

Keep the following emergency phone numbers at hand.

FCC 11/30

Ambulance:_____________________________________

Fire:___________________________________________

Police:_________________________________________

Poison Control Center:____________________________

Informing Emergency Personnel

Compile the following information for emergency personnel:

• Location of accident (e.g. address, front/back of building, etc.)

• Nature of accident (e.g. possible heart attach, run over by car, burns, etc.)

• Age of victim (e.g. baby, teenager, middle-age, elderly)

• Whether or not victim has received first aid (e.g. stopped bleeding by pressure, etc.)

• Whether or not victim has vomited (e.g. if swallowed or inhaled something, etc.)

IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately.

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Other Useful Safety Information

This subsection provides additional safety information.

OSHA Loc k- Out and Tag-Out Requi r e m e n t s

OSHA Standard 29 CFR 1910-147 Control of Hazardou s Ener gy Sour ces (Lock -Out/Tag-Out) covers ways to avoid personal injury because power was turned on or f uel pressure was app lied unexpectedly while servicing equipment. The rule requires:

(1) Turning off equipment power and fuel under pressure

(2) Use of a locking device (breaker, valve, etc.) or label device with a warning tag.

Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.

Breakaways

Required by NFPA 30A, breakaways are emergency devices designed to retain liquid on both sides of the breakaway point installed on each hose. Refer to manufacturer’s instructions for proper installation.

Important Safety Information

Collection of Fuel in Approved Containers

NFPA 30A, Section 2, requires use of approved containers to collect, transport, and dispose of fuel. Containers must be specifically designed and labeled for handling hazardous fuels.

Read Material Safety Data Sheets (MSDS)

PRELIMINARY

Before working with any chemicals or fuels in and around a dispensing facility, read the MSDS pertaining to those chemicals as prescribed in the Occupational Safety and Health Administration Standard, 29 CFR 1910.1200. Refe r to the supplier’s literature.

Replacement Parts

FCC 11/30

Use only genuine Marconi replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Marconi replacement parts could create a safety hazard and violate local regulations.

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 13

Important Safety Information

Classifying Hazardous Locations

Any activity that can cause an explosion (e.g., smoking, drilling, etc.) must be done well outside the vapor area.

The following diagrams are based on NFPA 30A, section 6 and NFPA 70, section

514.

Fuel is present. (Flammable Liquid)

Class 1 Division 1 (Hazardous Location)

Class 1 Division 2 (Hazardous Location)

The

Advantage

Series with

Air Gap

Fuel Containing Components

Vapor Areas

20'

18"

20'

Vertical Vapor Barrier

Unclassified location area within electronics cabinet above Air Gap.

Class 1 Division 1 within boot area.

Air Gap

Pit box.

PRELIMINARY

18"

FCC 11/30

20'

Vertical Vapor Barrier

Unclassified location

MPD®-3 Series

with

Vapor Barrier

18"

Electronics Head

Vapor Barrier

Class 1 Division 1

within boot area.

Pit box.

18"

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The Advantage Series Installation

Preparing for Installation

1 Before proceeding read and follow all saf ety inst ructions and procedures. 2 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/

Service Manual for access instructions.

3 Disconnect and remove existing hardware according to the following:

• For wide frame units disconnect any cables and remove any call or stop buttons, or door alarm switch hardware fr om existi ng right opt ions do or. Save all removed hardware for reassembly .

• For narrow f r ame units disc on n e ct cables to PP U a n d m a i n di splay.

4 Remove door mounting pin and right options door.

The Advantage Series Installation

PRELIMINARY

FCC 11/30

S0001719

5 If unit has Cash Acceptor, remove door alarm and all hardware from old door and

save.

6 Dispose of door. Save pin for reassembly.

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 15

The Advantage Series Installation

Modifying Right Options Door On Wide Frame Units

Note: T20613-G2 door assemblies are call/s top button ready, and do not need to be

modified. Instructions are provided for modifying T20613-G1 doors for call/ stop button.

For all narrow frame units, or wide frame units without stop or call buttons or door alarm switches, proceed to “Installing Cables” on page 20. For wide or narrow frame units without stop or call units but with door alarm, proc eed to “Re- installing Door Alarm Switches” on page 19. For wide frame units with stop or call button previously installed on right options door, do the following to relocate hardware to new T20613-G1 options door.

Wide Frame Right Options Door T20613-G1

PRELIMINARY

FCC 11/30

1 Remove all hardware from new right op tions do or according t o the foll owing steps

and save all parts for reassembly.

• Remove two screws (1) mounting sheet metal antenna shield (2) on rear of door. Save shield and screws for reassembly.

• Disconnect cable R20522-G1 (not shown) from light/multi-protocol reader printed circuit board T20 601-G1 (3) by d isconne cting J181 o n ca ble f rom P181 on board.

• Remove two standoff-screws (4) holding light/multi-protocol reader board (3), and remove board. Save for reassembly.

• Remove four screws (5) and antenna board T20524-G1(6). Save for reassembly.

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The Advantage Series Installation

2 Use center punch and hammer to mark placement of pump stop or call button

hole on new right options door by measuring from door edges as shown below.

S0001734

1 9/16"

3 3/16"

3 Away from fuel island, drill a 7/8 inch diamet er hole in location illustrated above.

PRELIMINARY

4 Remove any burrs around hole with deburring tool or rounded file.

FCC 11/30

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 17

The Advantage Series Installation

Re-installing Button

1 Hold contact base on back of door and align with hole drilled earlier.

Push button

S0001735

Base

Contact switch base assembly

2 Insert push button from front of door by aligning tabs with slots in base. 3 Turn push button 45° clockwise to loc k bu tton to base .

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4 Tighten two screws on base to secure push button and base assembly to door.

Note: Do not overtighten screws.

5 Attach contact block to base with center screw if not already installed.

FCC 11/30

6 If unit does not have door alarm, reinstall all new right options door hardware

except sheet metal shield by reversing procedures in Step 1 of “Modifying Right Options Door On Wide Frame Units” on page 16 and proceed to “Installing Cables” on page 20. If unit has door alarm, proceed to “Re-installing Door Alarm Switches” on page 19.

Contact block

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Re-installing Door Alarm Switc hes

For units with cash accept ors, follow the s e st eps to re-insta l l do or alarm assemblies on TRIND™ right opt ion doors. Refer to diagram on thi s page for more information. Perform each step for both ‘A’ and ‘B’ side right op ti o n do or s.

1 Remove lock hardware from new right options door. 2 Re-install C-clips removed from old right side option doors on new door.

Back view of 36” Unit Option Doors Back view of 48” Unit Option Doors

Right option door

The Advantage Series Installation

C-clip

PRELIMINARY

Door alarm assembly

Door alarm assembly bracket

FCC 11/30

3 Install door alarm assembly to door alarm assembly bracket with screw

previously removed.

4 Attach door alarm assembly bracket to display board with screw previously

removed.

Note: Replace the piece of fiberboard between door alarm bracket assembly and

display board.

5 Be sure magnet does not to uch door alarm do or bracket. Slightly move door alarm

door bracket away, if necessary.

6 Reinstall all new right options door TRIN D hardware except sheet metal cover by

reversing procedures in Step 1 of “Modifying Right Options Door On Wide Frame Units” on page 16.

S0001737

Fiber board

Door alarm assembly bracket

Door alarm assembly

S0001736

Door alarm door bracket

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 19

The Advantage Series Installation

Installing Cables

Position kit cables according to the following steps:

1 Carefully pry out printer cable retainer from unders ide of printer shelf. 2 Disconnect printer cable and pull cable out of 2 3/4" round hole fro m bot tom, and

install piece of strip grommet Q10315-01 around perimeter of hole.

2 3/4” printer cable hole and cable retainer

3 Feed three-prong end of power cable R20580-G1 and connecto r J250 end of

R20437-G01 ribbon cable up through hole and lay cable ends toward A side.

PRELIMINARY

FCC 11/30

R20437-G01 ribbon cable

R20580-G1

4 Reinstall printer cable and retainer disconnected and removed in step 2.

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Installing Card Cage

Prepare T20606-G3 card cage for installation.

Note: For more cable connection detail see “Addressing Gateway Board” on

page 35.

1 Locate tab at left front top of card cage. 2 From B side of unit, turning card cage sideways to unit, fe ed top and rear of card

cage up and into shelf.

Note: Front of card cage will face B side.

3 Position card cage so that tab fits over latch cutout for main door latch to secure

card cage to shelf divider. Note position of two screws protruding from bottom of card cage:

• For newer units, both screws will pass through holes in printer shelf.

• For older un i ts , ho l es will not align w i th h oles in shelf. Remove both scre w s

and save.

4 Position rear of card cage on edge of cabinet shelf for easy cable connection.

Note: Do not secure card cage at this t im e. Connecting cables and setting jump

jacks are easier if card cage can be mani pulated by installer.

The Advantage Series Installation

T20606-G3 Card Cage shown: Gateway Board located inside card cage

Connect R20580-G2

PRELIMINARY

FCC 11/30

Rear

5 Connect three prong female end of power cable R20580-G2 t o card cage a t location

shown.

6 Locate harness attached to card cage containing P1 and P2 connectors.

Note: Cables are already connected to Gateway PCB T20678-G1 at J282A/P282A

and J282B/P282B.

3-prong end

Locate harness cables (with P1 and P2 connectors) feed through this end

Front

7 Feed both harness cables d own through hole as shown in illustration i n Step 3 of

“Installing Cables” on page 20.

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 21

The Advantage Series Installation

Addressing The Advantage Series Units

For The Advantage units it is easier to address Gateway Board before card cage is installed. Refer to “Addressing Gateway Board” on page 35 for instructions.

Install card cage asse mbly.

Install card cage by doing the following:

Tab

Clinch nut

Note: T20606-G4 card cage shown

Note: While it is not necessary to remove printer to install card cage you may find

your initial in s tallations easi er if this is done. To do so, disconnect two cables and remove ground connector to A side printer. Remove printer and printer mounting hardware from unit and save for rei nstallation.

1 Locate tab at left front top of card cage.

PRELIMINARY

2 From B side, turn card cage sideways to unit, feed top and rear of card cage up

and into shelf.

Note: Front of card cage will face B side.

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The Advantage Series Installation

3 Position card cage so that tab fits over latch cutout for main door latch, securing

card cage to shelf divide r.

• If two screws on card cage pass through shelf secure from underside of shelf with two nuts provided in kit.

• If screws were removed, secure card cage from underside of shelf by installing one screw removed in se c tio n “Prepare T20606-G3 card cage for installation.” on page 21 up through hole in shelf to clinch nut on card cage (see illustration above). Dispose of second screw and two nuts.

Tab locks into shelf divided at latch cut-out

PRELIMINARY

Installing Righ t Op tion Door

Install new right options door according to the following steps.

1 If sheet metal shield has not been previously removed, using 1/4’’ nut driver, remove sheet

metal shield from back of door. Refer to illustra tion in “Modifying Right Options Door On

FCC 11/30

Wide Frame Units” on page 16 for detail. Save cover and hardware.

2 Remove key taped to inside of new right options door and save. 3 Position new right options door and install with pin removed with old door and

saved.

Note: If unit had stop or call button transferred from old door to new TRIND door,

reconnect stop or call b u tton wires to contact block.

4 For narrow frame units, reconnect existing cables to new door PPU and main

display.

Route cables to Right Option Doors

1 Connect J182 on one R20773-G2 cable to A Side Light/Mic ror ea der PCB at P182, and do the

same for B Side.

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 23

The Advantage Series Installation

2 Route R20773-G2 cables around board as shown for both wide and narrow frame

units, securing cable to board with tie-wrap.

3 Route A side cable R20773-G2 along door with clamps provided with kit until

connector end is fed through clamp inside door. Do the same for B Side cable.

J182

tie-wrap

R20773-G2

Cable clamp inside door

Cable clamps provided with kit

PRELIMINARY

R20773-G2 cable

FCC 11/30

4 Route A side card cage harness cable (with P1 connector) to door clamp, and

connect to A Side R20773-G2 cable at P1/J1.

Note: Card cage harness cables were positioned for installation in Step 7 of

“Installing Card Cage” on page 21.

5 Route B side harness cable (with P2 connector) through clamps above CRIND

tray to cable clamp inside door, and connect to B Side R20773-G2 cable at P2/J2.

Note: When routing from cabinet to main door, allow sufficient slack in cables to

allow main door to open and close without pulling or crimping cables or crimping cables when door is closed.

6 Reinstall sheet metal cover on door, being careful to avoid crimping cables. 7 Proceed to “Connecting Remaining Cables” on page 31.

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MPD-3 Series Installation

Removing Faceplate

MPD-3 units have two types of faceplates; slide-in (PMI bezel) and bolt-on (Mack bezel). Follow directions for the ty pe of faceplate and bezel that applies.

For units with slide-in faceplates on PMI bezels, do the following:

1 Release right side faceplate using keyswitch. 2 Open manager keypad door and remove single screw.

MPD-3 Series Installation

Screw

3 Gently force faceplate up, and slide tip of knife or flat blade screwdriver under

bottom edge of faceplate.

4 Pry bottom of faceplate away fr om unit, until f acepl ate can be r emoved fro m unit.

PRELIMINARY

Dispose of faceplate.

For units with bolt-on faceplates on Mack bezels, do the following:

1 Open bezel door and lift until door is latched open.

FCC 11/30

2 Disconnect cable between manager keypad and logic board on bezel door. Discard

cable.

3 Locate six sets of nuts and washers securing faceplate to bezel studs, and remove

hardware.

Note: This may require removing mounti ng ha rdware from price per unit (PPU)

and CRIND™ logic boards to gain acces s.

Faceplate stud locations on Mack bezels

Stud locations behind faceplate

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 25

MPD-3 Series Installation

4 Remove 6 sets of nuts and washers from faceplate studs and remove faceplate.

Dispose of hardware and faceplate.

5 With putty knife, remove keypad door gasket and any adhesive residue.

Providing Cable Access into Main Cabinet

1 Open bezel doors on main cabinet. 2 Locate indent on rear of door behind 3/4" diameter unopened access point. 3 Use 3/4" drill bit to open hole in plastic do or from rear of door.

Note:If electric drill is used work must be 20’ from fuel island.

Use deburring tool or file to round edges of hole.

PRELIMINARY

FCC 11/30

Page 26 MDE-3883 TRIN D Retrofi t Kits C0 0011-0 05

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Installing Card Cage Assembly

Install card cage assembly from ‘A’ side of unit, according to the following steps:

1 Begin to separate card cage assembly into two pieces by removing one screw on

top and two nuts at bottom, one each front and rear.

MPD-3 Series Installation

Disassemble

Remove Nut

Remove screw

2 Disconnect cables joining two sides of card cage.

PRELIMINARY

3 From ‘A’ side of unit, place bottom section of card cage fuse side first on to left

Top section card cage

Remove Nut

Bottom section card cage - fuse side

Reassemble (after installation)

Replace Nut

Install tie-wraps

shelf.

FCC 11/30

Card cage installation location from ‘A’ side

+ +

4 Reassemble card cage using nuts re moved in Step 1 and two (2) tie wraps in pl ace

of screw and rec on n e c t ca b l e s .

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 27

MPD-3 Series Installation

5 For units with Screened Image Display (SIDs) only, do the following:

Note: If these directions are not followed printed circuit boards will be damaged.

• From ‘B’ side of unit, install screw up through hole under card cage. Align

• Tilt card cage away from screw, and secure screw to shelf by installing two

• Let card cage rest on nuts with scr ew pro truding up thro ugh hole i n car d cage.

Note: This will result in card cage tilt ing down towa rd the ‘A’ side.

6 For all units, fr om ‘A’ side of unit, fasten card cage to s helf u sing 6-32 x 3/8" scr ew

(Q12083-13) supplied with kit.

screw with mounting hole on card cage, but do not fasten. nuts under card cage.

PRELIMINARY

FCC 11/30

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Installing TRIND™ Faceplate Assembly.

Perform the following steps for each side of unit.

For installing TRIND slide-in faceplates on PMI bezels, do the following:

1 Remove new TRIND faceplate assembly from box.

2 Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side first to

sheet metal shield on back of faceplate to form seal around hole for cables on faceplate assembly.

3 Feed ends of faceplate cables (with P1/2 connector s) through 3/4" hole on bezel

door drilled in Step 3 of “Providing Cable Access into Main Cabinet” on page 26.

4 Follow these directions to install new TRIND faceplate:

• Feed top edge of faceplate in to groove on top of door.

• Gently push bottom of faceplate in until faceplate drops into bottom groove.

• Secure in place with keylock.

MPD-3 Series Installation

5 Refer to MDE-2620, Graphics Panel Application for instructions on installing

graphics.

For installing TRIND™ bolt-on (stud type) faceplates, do the following:

PRELIMINARY

1 Remove new TRIND faceplate assembly from box. 2 Remove existing manager keypad from bezel door, and use putty knife to remove

keypad gasket and adhesive residue from door.

FCC 11/30

3 Replace the door gasket removed in step 2 with adhesive backed gasket Q11659-

01.

4 Replace existing keypad and keypad cable with T17549-G1 keypad assembly and

R18163-G1 keypad cable, but do not install keypad on bezel door.

Note:At us er’s discretion, new keypad can be placed behind brand panel li ghting or

in the well behind the printer door, on either side of printer, provided cable is run and secured properly and safe access is maintained.

Remove yellow tape on back of bezel door covering round hole.

6 Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side

first to seal around hole on back of bezel door.

7 Feed ends of faceplate cables with P1/2 connect ors through 3/4" hole on door.

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 29

MPD-3 Series Installation

8 Install 6 split spacers K87404-01 on the faceplate side of the bezel door, in the

mounting holes for the faceplate. See illustration on this page.

9 Install faceplate assembly T20616-G2, securing in plac e from back side of bezel

door using in this order:

• 6 adhesive backed gaskets, Q11659-01.

Note: Do not remove pape r backing on adhe sive sid e, and inst all paper side to be zel

• 6 flat washers, N16599-01

• 6 self-locking nuts, Q10218-04

10 Refer to MDE-2620, Graphics Panel Application for instructions on installing

graphics.

TRIND faceplate

door.

Washer

Nut

stud

Split spacer Gasket, adhesive

BezelFaceplate

backed with paper left on and facing bezel

PRELIMINARY

FCC 11/30

Page 30 MDE-3883 TRIN D Retrofi t Kits C0 0011-0 05

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Connecting Remaining Cables

1 From A side, pass J250 end of cable R20437-G01 through card cage to B side.

P250 on T20678-G1 PCB

Connecting Remaining Cables

2 Connect J250 on ribbon cable R20437-G01 to P250 on Gateway PCB T20678-G1

PRELIMINARY

in card cage (on T20606-G3 card cages) or on top of card cage (T20606-G4 card cages).

From A side of unit make the following connections:

FCC 11/30

1 On ribbon cable R20437-G01, connect J258A to P258 on A side CRIND Logic Board.

Note: A side of split cable R20437-G01 has red wire.

2 On ribbon cable R20437-G01, connect J258B to P258 on B side CRIND Logic

Board.

Connect R20580-G1 power cable according to the following:

Note: Connections are unit specific. Use appropriate connectors to intercept power

by installing R20590-G1 inline. Refer to “Cable Block Diagram” on page 37.

For units with: Do the following:

System cable W02468 Install inline using 15 pin P601 and J601 connectors System cable T19612 Install inline using 3 pin connectors J601/J708 and P601/P708

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 31

CRIND® BIOS TRIND™ Multi 1 Upgrade

Units must have current Z-180 CRIND logic board. Install the CRIND BIOS TRIND software K93744-XX, one per logic board, on the

T17764-XX CRIND logic board(s) according to the following steps.

Note: A properly grounded electrostatic dis charge wrist stra p must be worn during

this procedure.

T17764-XX CRIND logic board (-G3 shown)

Chip orientation notch

PRELIMINARY

FCC 11/30

JP1-16

Page 32 MDE-3883 TRIN D Retrofi t Kits C0 0011-0 05

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CRIND® BIOS TRIND™ Multi 1 Upgrade

1 Locate and remove existing BIOS at U7 on CRIND

a grounded chip removal tool. .

Grounding strap

Chip removal tool

2 Install TRIND BIOS K93744-XX (one per logic board) at position U7, orienting

notch on chip with indication mark on board as shown.

3 Install jump jack on JP-16 for each side of unit.

Note: Jumper on JP-16 informs the CRIND that a TRIND system is present.

logic board T17764-XX using

4 Restore CRIND tray to operating position.

PRELIMINARY

FCC 11/30

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 33

Dispenser Set-Up

Addressing Dispenser

Each dispenser on the G-Site control l er must be addressed differently; no two dispensers may have the same address. Address is at discretion of the installer. Follow these steps:

1 From A side of unit, locate dip switches on power supply board (PCB) T20314-G1 in card

cage.

2 Using switches 2, 3, 4 and 5 address each dispenser according to the following

table:

Note: Switch one in down position is standalone mode selected, used for service

only.

Switch Numbers = Value

1 = Standalone Mode 2 = 1 3 = 2 4 = 4 5 = 8

1 2 3 4 5

PRELIMINARY

FCC 11/30

Setting Baud Rate

For major oil company (MOC) TRIND™ installations there is no requirement to set or change baud rate.

Dip switch down

Dip switch up

Page 34 MDE-3883 TRIN D Retrofi t Kits C0 0011-0 05

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Addressing Gateway Board

Address for TRIND™ must match address on CRIND® logic board. Follow these steps:

1 From A side of unit lower CRIND tray. Refer to MDE-2562 CRIND Service Manual. 2 Locate jump jacks on A and B side CRIND logic boards T17764-XX. 3 Note position of jump jacks and set jump jacks on Gateway board T20678-G1 to

match address on CRIND logic boards for both A and B sides.

Jump jack locations on Gateway Board

Accessible at upper left hand corner of front of T20606-G3 card cage or on top of T20606-G4 card cage

PRELIMINARY

FCC 11/30

Dispenser Set-Up

MOC and Generic CRIND Addresses Address On CRIND Logic Board T17764-XX JP8 JP7 JP6 JP5 JP4 = Address on Gateway Board T20128 ‘A’ Side JP6 JP7 JP8 JP9 JP10 = Address on Gateway Board T20128 ‘B’ Side JP14 JP15 JP16 JP17 JP18

1 IN OUT OUT OUT OUT 2 OUT IN OUT OUT OUT 3 ININOUTOUTOUT 4 OUT OUT IN OUT OUT 5 IN OUT IN OUT OUT 6 OUT IN IN OUT OUT 7 INININOUTOUT 8 OUT OUT OUT IN OUT 9 INOUTOUTINOUT 10 OUT IN OUT IN OUT 11 IN IN OUT IN OUT 12 OUT OUT IN IN OUT 13 INOUTININOUT 14 OUTINININOUT 15 IN IN IN IN OUT 16 OUT OUT OUT OUT IN 17 IN OUT OUT OUT IN 18 OUT IN OUT OUT IN 19 IN IN OUT OUT IN 20 OUT OUT IN OUT IN 21 IN OUT IN OUT IN 22 OUTININOUTIN 23 IN IN IN OUT IN 24 OUT OUT OUT IN IN 25 IN OUT OUT IN IN 26 OUT IN OUT IN IN 27 IN IN OUT IN IN 28 OUT OUT IN IN IN 29 INOUTINININ 30 OUTININININ 31 IN IN IN IN IN 32 OUT OUT OUT OUT OUT

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 35

Dispenser Set-Up

Testing TRIND™

1 For The Advantage series units, if printer was removed, replace printer and reconnect two

cables and ground.

2 Restore power to unit. Refer to Pump and Dispenser Service Manual MDE-2531. 3 Restoring power with new BIOS will Cold Start the CRIND. Refer to CRIND

Service Manual MDE-2562.

Note: Cold Start is required if TRIND equipment is installed or changed.

4 Present test tag at option door from a distance of 6’’ or less. Light board should

light and flash sequentially and emit one beep. A screen prompt should appear.

Note: If light does not function properly, check to see if oppos ite side of unit was

activated, indicating a crossed cable.

5 When using test tag, screen will show “Test Confirmed”. In regular operation,

screen will display instructions to begin fueling.

Completing Installation

1 Close and secure option and maindoor. 2 Install graphics. Refer to MDE-2620 Graphics Installation for The Advantage

Series.

3 Peel backing paper off FCC label pate provided in kit.

PRELIMINARY

4 Affix FCC label plate to inside frame sheathing on column under existing FCC

label.

5 Restore power to unit. Refer to Pump and Dispenser Service Manual MDE-2531.

FCC 11/30

Page 36 MDE-3883 TRIN D Retrofi t Kits C0 0011-0 05

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MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 37

Cable Block Diagram

PRELIMINARY

FCC 11/30

Note: Illustration assumes T20606-G3 Card Cage, with wire harness that includes M00507A00X cables. For T20606-G4 Card Cage, a different harness is used but cables have the same connector ends: P1 for Side 1 and P2 for Side 2 connections to R20773-G2 cables.

Cable Block Diagram

PRELIMINARY

FCC 11/30

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00

Gilbarco MRIR6 Users Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Purpose of this Manual

Prerequisites

Important Notice

Required Reading

Related Documents

Required Tools

The following equipment is needed to install all TRIND™ Multi 1 kits:

Parts Lists

TRIND Software

Q13863-04 Cable Group for All The Advantage Series Kits

C00011-005 Kits for The Advantage Series Wide Frame Units

C00011-005 Kits for The Advantage Series Narrow Frame Units

C00011-005 Kits for The MPD-3 Series Units

Kit for MPD-3 units:

K96646-05 Kit for MPD-3 Units

Important Safety Information

Preliminar y Precautions

Emergency Total Electrical Shut-Off

Total Electrical Shut-Off Before Access

Evacuation, Barricading and Shut-Off

Read the Manual

Follow the Regulations

Safety Symbols and Warning Words

Alert Symbol

Signal Words

Prevent Explosions and Fires

No Open Flames

No Sparks - No Smoking

Prevent Electrical Shock and Sparks

Close Junction Boxes Tightly

Field Wiring

Proper Grounding is Required

Avoid Pinched Wires

React Quickly to Fuel Spills, Fires or Vehicle Impact

2 Call emergency numbers for fires, vehicle impact or any significant spills.

5 Provide emergency and first aid assistance.

Emergency and First Aid Information

Warning Labels

Sample Warning Label

Working Alone

Contacting Emergency Personnel

Informing Emergency Personnel

Other Useful Safety Information

OSHA Loc k- Out and Tag-Out Requi r e m e n t s

Breakaways

Collection of Fuel in Approved Containers

Read Material Safety Data Sheets (MSDS)

Replacement Parts

Classifying Hazardous Locations

The Advantage Series Installation

Preparing for Installation

1 Before proceeding read and follow all saf ety inst ructions and procedures. 2 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/

3 Disconnect and remove existing hardware according to the following:

4 Remove door mounting pin and right options door.

6 Dispose of door. Save pin for reassembly.

Modifying Right Options Door On Wide Frame Units

3 Away from fuel island, drill a 7/8 inch diamet er hole in location illustrated above.

4 Remove any burrs around hole with deburring tool or rounded file.

Re-installing Button

1 Hold contact base on back of door and align with hole drilled earlier.

2 Insert push button from front of door by aligning tabs with slots in base. 3 Turn push button 45° clockwise to loc k bu tton to base .

4 Tighten two screws on base to secure push button and base assembly to door.

5 Attach contact block to base with center screw if not already installed.

Re-installing Door Alarm Switc hes

1 Remove lock hardware from new right options door. 2 Re-install C-clips removed from old right side option doors on new door.

Installing Cables

Position kit cables according to the following steps:

1 Carefully pry out printer cable retainer from unders ide of printer shelf. 2 Disconnect printer cable and pull cable out of 2 3/4" round hole fro m bot tom, and

4 Reinstall printer cable and retainer disconnected and removed in step 2.

Installing Card Cage

Prepare T20606-G3 card cage for installation.

1 Locate tab at left front top of card cage. 2 From B side of unit, turning card cage sideways to unit, fe ed top and rear of card

4 Position rear of card cage on edge of cabinet shelf for easy cable connection.

6 Locate harness attached to card cage containing P1 and P2 connectors.

Addressing The Advantage Series Units