Gilbarco MRIR10 User Manual

Introduction

Purpose

This manual provides inst ructi on for inst alli ng Transmitter /Recei ver In Dis penser (TRIND™) T exas Instrument s Registration and Ident ification (TIRIS™) Retrofit Kits C0001 1-010-XXXX in The Advantage

monochrome CRIND™ device, or single-line CRIND device.

The TRIND option allows customers to automatically authorize CRIND-equipped units, using either a hand-held or auto-mount ed transp onder provided by a major oil company (MOC). Use these kits for one- or two-sided units. Kits are customer specific, depending on unit type, number of sides, and MOC.

TRIND™ TIRIS™

Retrofit Kits C00011-010-XXXX

Installation Manual

August 2001

Series and MPD®-3 Multi-Pr oduct Dispen ser with InfoSc reen®,

MDE-4063

Retrofit Kits C00011-010-XXXX are configured according to specific unit requirements.

Prerequisites

Before installing any TRIND kit, ensure that the existing CRIND device cont ains the following.

• Z-180 logic board and software (T17764-XX), which is not configured in TRIND retrofit kit. Refer to MDE-2628, Cash Acceptor Retrofit Assemblies for The Advantage Series.

• Plastic options doors for single-line/cash acceptor InfoScreen/cash acceptor and monochrome/cash acceptor

Important Notice

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instruction m anual, may cause harmful

interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user ’s authority to operate this equipment.

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MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 1

Introduction

Required Reading

Before installing the equipment, the installer must read, understand, and follow:

• this manual

• NFPA 30A, The Automotive and Marine Service Stat ion Code

• NFPA 70, The National Electric Code

• applicable federal, state and local codes and regulations

• ASC TRIND Technology Update on page 20

Failure to do so may adversely effect the safe use and operation of the equipment.

Note: These kits must be installed by a Marconi ASC (Authorized Service Contractor)

Required Tools

The following equipment is needed to install TRIND™ kit C00011:

• Allen wrench set, American standard

• square (carpenter’s, 12'')

• clean cloth or rag

• center punch

• chip extraction tool, e.g., IC extraction, Digi key Part No. K158-ND or equivalent

• cutting oil

• deburring tool or rounded file

• drill motor, pneumatic (air)

• electric tape, black vinyl

• fish-tape, standard 1/8"

• hammer

• hacksaw

• hole saw, 7/8'' (for units with stop or call buttons on right option door)

• isopropyl alcohol (part number END-1082)

• knock-out punch set

• ladders, style ‘A’, quantity of two (2)

• multimeter

• pencil or marker

• pilot hole drill bits

• pliers

• pocket knife

• putty knife or scraper

• Q12534 CRIND diagnostic card

• ratchet set, standard

• screwdrivers, flat and Phillips head

• shears or snips, sheet metal

• static guard wrist strap

• TRIND ASC tool kit (refer to MDE-3640, ASC TRIND Installation Tool Kit K94577-01)

Introduction

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Preliminary

MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 3

Parts Lists

C00011-XXXX Kit Configurations by Suffix

-Suffix Configured For See

-WF_S The Advantage Series 48" (wide frame) single-sided page 5

-WF_D The Advantage Series 48" (wide frame) double-sided

-NF_S The Advantage Series 36" (narrow frame) single-sided

-NF_D The Advantage Series 36" (narrow frame) double-sided

-MPDS MPD-3 single-sided with PMI bezel (slide-in faceplate) page 7

-MPDD MPD-3 double-sided with PMI bezel (slide-in faceplate)

-MPBS MPD-3 single-sided with Mack bezel (bolt-on faceplate) page 8

-MPBD MPD-3 double-sided with Mack bezel (bolt-on faceplate)

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Page 4 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

• August 2001

The Advantage Series Kit Parts

The Advantage Series Wide Frame (48’’) Kits

Kits C00011-WF_S (single-sided) and C00011-WF_D (double-sided) for The Advantage® Series 48" units contain the following:

Description Part Number Quantity WF_S Quantity WF_D

1/4-20 bolt x 4” black K01914-70 4 8 1/4-20 nut, black Q11890-08 4 8 antenna assembly T20231-G1 1 2 bracket, antenna T20211-03 1 2 bracket, mounting T20211-02 1 0 bracket, positioning R20620-01 2 4 bracket, universal T20212-01 2 2 cable clamp, gray Q13558-04 10 10 cable group Q13863-06 (note 1) 1 1 card cage assembly T20606-G2 1 1 conduit, flexible black plastic Q13592-02 1 1 connector, tube fitting Q13591-01 1 2 cover, antenna top T20213-01 1 1 decal, UL N23951-06 1 1 door assembly T20613-G1 1 2 gasket, 1/2” x 1/16” strip Q11899-12 1.5 ft. 1.5 ft. grommet, bulkhead seal Q13570-01 1 1 grommet, edge Q10315-06 1 ft. 1 ft. grommet, heat shrinkable Q13570-01 1 1 grommet, round N15941-38 4 4 jump jack Q11011-01 9 9 label, UL certification N23957-G2 1 1 nameplate, FCC label N23949-09 1 1 screw, 10-32 black K85736 14 14 screw, sems, 6-32 x 3/8 Q12083-13 1 1 sealant, silicone END 1576 1 tube 1 tube software, CRIND Bios TRIND K93744-XX (note 2) (note 2) standoffs, circuit board (note 3) Q10651-16 4 4 tie-wrap Q10178-01 4 4

Preliminary

transmitter, dummy load R20526-G1 1 washer, flat N16599-48 1 1 Notes:

1. See “Cable Group Q13863-06” on page 6.

2. Order entry item.

3. For moving Gateway Board to top of card cage, see page “Relocate Gateway Board on Card Cage” on page 24.

Parts Lists

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MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 5

Parts Lists

The Advantage Series Narrow Frame (36’’) Kits

Kits C00011-002-NF_S and C00011-002-NF_D kits for The Advantage Series 36" (narrow frame) single-sided (NF_S) and double-sided (NF_D) units contain the following*:

Description Part Number Quantity NF_S Quantity NF_D

antenna assembly T20231-G1 1 2 bracket, antenna T20211-03 1 2 cable clamp, gray Q13558-04 10 10 cable group Q13863-06 (note 1) 1 1 card cage assembly T20606-G2 1 1 cover, top T20215-01 1 1 decal, UL N23951-06 1 1 door assembly T 20614-G 1 1 2 grommet, edge Q10315-06 1 ft. 1 ft. grommet, heat shrinkable Q13570-01 1 1 jump jack Q11011-01 9 9 label, UL certification N23957-G2 1 1 nameplate, FCC label N23949-09 1 1 screw, sems, 6-32 x 3/8 Q12083-13 1 1 sealant, silicone END 1576 1 tube 1 tube software, CRIND Bios TRIND K93744-XX (note 2) (note 2) standoffs, circuit board Q10651-16 4 4 tie wrap Q10178-01 4 4 transmitter, dummy load R20526-G1 1 washer, flat N16599-48 1 1 Notes:

1. See “Cable Group Q13863-06” on page 6.

2. Order entry item.

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Cable Group Q13863-06

Cable group Q13863-06 for all The Advantage Series units contains the following parts:

Description Part Number Quantity

cable, AC Power R20580-G1 1 cable, antenna (hi and low freq) M00878A002 1 cable, light/microreader R20773-G2 2 cable, TRIND to CRIND R20437-G01 1

Page 6 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

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• August 2001

MPD-3 Series Ki t Parts

MPD-3 Units with PMI Bezels (Slide-in Faceplates)

C00011-00 2-MPDS Kit s for single-sided units and C00011- 002- MPDD Kit s f or do ubl e- sided units with PMI bezels and slide-in faceplates contain the foll owing*.:

Description Part Number Quantity MPDS Quantity MPDD

antenna assembly T20231-G1 1 2 bezel assembly T20616-G1 1 2 bracket, antenna T20211-03 1 2 cable assembly (J203/J806) R18163-G1 (notes 1 and 2) 1 1 cable clamp, gray Q13558-04 10 10 cable group (see note 2) Q13863-07 (note 2) 1 1 card cage assembly T20606-G2 1 1 cover, top T20214-01 1 1 decal, UL N23951-06 1 1 grommet, edge Q10315-06 1 ft. 1 ft. jump jack Q11011-01 9 9 label, UL certification N23957-G2 1 1 manager keypad assembly T17549 1 1 nameplate, FCC label N23949-09 1 1 screw, sems, 6-32 x 3/8 Q12083-13 1 1 sealant, silicone END 1576 1 tube 1 tube software, CRIND Bios TRIND K93744-XX (note 3) (note 3) standoffs, circuit board Q10651-16 4 4 tie wrap Q10178-01 4 4 washer, flat N16599-48 1 1 Notes:

1. For Manager Keypad connection.

2. For detail refer to “Cable Group Q13863-07” on page 8.

3. Order entry item.

Parts Lists

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Preliminary

MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 7

Parts Lists

MPD-3 Units with Mack Bezels (Bolt-on Faceplates)

C00011-002-MPBS Kits for single-sided units and C00011-002-MPBD Kits for double-sided units with Mack bezels and bolt-on faceplates contain the following*:

Description Part Number Quantity MPBS Quantity MPBD

antenna assembly T20231-G1 1 2 antenna bracket kit T20211-03 1 2 bezel assembly T20616-G2 1 2 cable assembly (J203/J806) R18163-G1 (note 1) 1 1 cable clamp, gray Q13558-04 10 10 cable group Q13863-07 (note 1) 1 1 card cage assembly T20606-G2 1 1 decal, UL N23951-03 1 1 grommet, edge Q10315-06 1 ft. 1 ft. jump jack Q11011-01 9 9 label, UL certification N23957-G1 1 1 manager keypad assembly T17549 1 1 nameplate, FCC label N23949-02 1 1 screw, sems, 6-32 x 3/8 Q12083-13 1 1 sealant, silicone END 1576 1 tube 1 tube software, CRIND Bios TRIND K93744-XX (note 2) (note 2) standoffs, circuit board Q10651-16 4 4 tie wrap Q10178-01 4 4 washer, flat N16599-48 1 1

Notes:

1. For detail refer to “Cable Group Q13863-07” on page 8.

2. Order entry item.

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Cable Group Q13863-07

Cable Group Q13863-07 for all MPD-3 Series units contains the following parts:

Description Part Number Quantity

cable, AC Power R20580-G1 1 cable, antenna (hi and low freq) M00878A002 1 cable, TRIND to CRIND R20437-G01 1

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Page 8 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

• August 2001

ASC TRIND™ Tool Kit K94577-01

Tool Description Part Number Quantity

co-axial cable tool Q13628-01 1 field strength sensor Q13626-01 1 test tag, TI/RFIDcar mount Q13630-01 1 test tag, TI/RFID hand held Q13630-02 1 threaded rod, 3/8-16 x 4" N23880-01 4 tuning tool, plastic tipped Q13631-01 1

Parts Lists

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Preliminary

MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 9

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precau tions for your task will be found. Fire, explosion, electri cal shoc k or pressure release could occur and cause death or serious injury if these safe service procedures are not followed.

Preliminary Precau tio n s

You are working in a potentially danger ous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the rela ted procedures should install, inspect, maintain or service this equipment.

The first and most important information you must know is how to stop all fuel flow to the pump and island.

Emergency Total Electrical Shut-Off

Locate the switch or ci rcuit breakers that shut-off all power to all fueling equipment, dispensing devices, and submerged turbine pumps (STPs). These you must operate in the event of an emergency.

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STO P buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

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liminary

You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not only these cashier station “stops.”

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Total Electrical Shut-Off Before Access

Any procedure requiring access to electrical components or the electronics of the dispenser

requires total electrical shut-off of that unit.

NFPA 30A, Section 4-1.2, published by the National Fire Protection Association, requires the installation o f a n ea sily accessible switch or circuit bre aker to shut-off the power to all fueling equipment, dispensing de vic es and ST Ps in th e event of an emergency. Know the func tion a nd location of this switc h or circuit brea ker before inspe cting, instal ling, mainta ining, or servic ing Marconi equipment.

Page 10 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

• August 2001

Important Safety Information

Evacuation, Barricading and Shut-Off

Any procedures requiring accessing the pump/dispenser or STPs requires the following three actions:

• An evacuation of all unauthorized persons and vehicles

• Using safety tape or cones as barricades to the effected units

• A total electrical shut-off of that unit

Read the Manual

Read, understand and foll ow this manual and any other labels or related materials supplied with this equipment. If you do not under st and a pro cedure, call a Marconi Authorized Service Contractor or call the Marconi Call Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

There is ap plicable information in: N FPA 30A: Automotive and Marine Service Code; NFPA 70: National Electrical Code (NEC); OSHA regulations; and federal, state, and local codes which must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

This safety alert sym bol is used in this manual and on warning labels to alert you to a precaution which must be follo wed to pre ven t poten tial person al saf ety haz ard s. Obey saf ety directives that follow this symbol to avoid possible injury or death.

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Preliminary

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MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 11

Important Safety Information

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent deat h, injury or damage to the equipment.

This signal word is used to alert you to a hazard or unsafe practice which will result in death or serious injury.

This alerts you to a hazard or unsafe practice that could res ult in death or serious injury.

This signal word d esign ates a h azard or unsa fe prac tice whi ch may res ult in minor injury.

DANGER

WARNING

CAUTION

When used by itself, CAUTIO N designate s a hazard or unsafe p ractice wh ich may re sult in

property or equipment damage.

Prevent Explosions and Fires

Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island.

No Open Flames

Open flames from matches, lighters, welding torches or other sources can ignite

fuels and their vapors.

No Sparks - No Smoking

Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Sta tic electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuels and their vapors. After getting out of a vehicle, touch the metal of your vehicle to discharge any electrostatic charge before you approach the dispenser island.

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Page 12 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

• August 2001

Prevent Electrical Shock and Sparks

Dispensing devices use high voltage. A potential shock hazard exists when working on or around a dispensing device.

Follow OSHA lock-out and tag-out procedures.

Always turn OFF power to the dispensing device and associated submerged turbine pumps (STPs) when servicing or making electrical wiring connections. Multiple disconnects may be required.

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not only these cashier station “stops.”

Important Safety Information

Close Junction Boxes Tightly

Spilled or leaking fuels in the vicinity of electrical junction boxes can be hazardous if boxes are not properly c losed. Replace all bolts and tighten junction box cover before turning on AC power. Do not use gaskets on junction box covers.

Field Wiring

Poorly wired pumps or dispensers could cause a fire, explosion or electrical shock. Place all power and lighting wire s in thre aded, ri gid met al condu its. Pl ug all unused jun ction b ox hole s. Never use knockout boxes or flexible conduit. Tighten all threaded connections and covers. Do not use gaskets wit h junction box covers . Do not disturb sealing c ompound around wi res at junction box entrances. Use factory method of routing wires. Use tie wraps to keep unruly wires away from pinch point and hinges. Tuck wires into enclosure before closing doors, bezels, junction boxes, covers and breaker panels. Follow wiring recommendations in installation or service manuals.

Preliminary

Proper Grounding is Required

Proper grounding is required for safe operation. See installation manual and applicable NEC, NFPA and local electrical codes for requirements.

Avoid Pinched Wires

Pinched or cut wires (cabl es) may damage components. Ex posed wires could create sparks and electrical shorts when applying power.

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MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 13

Important Safety Information

Hydraulic Press ure Releases and Fue l Leakage

Working on hydraulic systems can result in leakage of fuel that may also be under pressure.

Turn off all circuit breakers for unit being worked on, all dispensers using the same grades of fuel, and all associated STPs.

Do not allow unauthorized or untrained individuals to service hydraulic equipment.

Shear valves, require d by NFPA 30A, are int en ded t o s hut -off the flow of fuel at the dispenser base (hydraulics area ) during vehicl e impact or fir es. A single-poppe t shear valve pr events fuel from flowing from the underground tank. A double-poppet shear valve prevents fuel from flowing from the underground tank and from the dispenser.

Protect Your Eyes

Spraying fuel from res idual pressure in lines can cause ser iou s ey e i njuries. Always wear eye protection. Gasoline spilled in eyes may cause burns to eye tissue. Rinse eyes with water for approximately 15 minutes. Seek medical advice immediately. It is not necessary to wear eye protection unless performing hydraulic service.

React Quickly to Fuel Spills, Fir es or Vehicle Impact

Follow these steps in the event of a fuel spill, fire, or vehicle impact.

1 Use station EMERGENCY TOTAL ELECTRICAL SHUT-OFF immediately. Turn off all

system circuit breakers to the island.

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WARNING

The EMERGENCY STOP, ALL STOP, and PUMP ST OP buttons a t the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not only these cashier station “stops.”

08-2

2 Call emergency numbers for fires, vehicle impact or any significant spills.

3 Use safety tape, cones or barricades t o block the wor k area . Do not go ne ar fu el spi ll

or allow anyone else in the area.

Page 14 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

• August 2001

Important Safety Information

4 Take precautions to avoid igniting fuel . Do not allow

starting of vehicles in the area and immediately stop use of open flames, smoking or power tools in the area.

5 Provide emergency and first aid assistance.

WARNING

If any gasoline has been inhaled, seek emergency help immediately. Inhaled gasoline may cause unconsciousness and burns to lips, mouth and lungs.

WARNING

Gasoline spilled on skin may cause burns. Wash area thoroughly with clean water. Seek medical advice immediately.

6 Use approved and safe procedures to clean up all spills with a “fuel or gasoline absorbent”

material approved b y your local r egulator y agenci es. (Dispo se of fu el an d hazardo us absorbe nt material promptly and according to the requirements of the fire department, local EPA, and federal, state or local resources.)

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Preliminary

MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 15

Important Safety Information

Emergency and First Aid Information

Refer to phone book for emergency phone numbers. If needed, follow first aid instructions as outlined in American Red Cross Standard First Aid manuals.

WARNING

Gasoline ingested may cause unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical advice immediately.

Gasoline Ingestion

WARNING

Gasoline inhale d may c ause unc onsciou sness a nd burns to lip s, mouth and lungs. Keep airway open. Seek medical advice immediately.

Gasoline Vapor Inhalation

WARNING

Gasoline In Eyes

WARNING

Gasoline On Skin

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Gasoline spilled in eyes may cause burns to eye tissue. Irrigate eyes with water for approximately 15 minutes. Seek medical advice immediately

liminary

08-2

Gasoline spilled on sk in ma y caus e burn s. Wash area thoroughly with clear/water. Seek medical advice immediately.

Page 16 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

• August 2001

Warning Labels

Several types of warning labels appear on Marconi products to inform and remind users of important safety information. Read, understand and follow these warnings.

Sample Warning Label

The following labels are typical of those you may find on Marconi’s products:

Important Safety Information

Working Alone

It is highly recommended th at someone who is capabl e of render ing fi rst aid be present during servicing. Be f amili ar with Car diopulmonar y Resusc itat ion ( CPR) met hods i f yo u are worki ng with or around high voltages. This information is available from the American Red Cross. Always advise the st ation perso nnel a bout whe re you will be wor kin g, and c autio n them not to activate power while you are working on the equipment. Use the OSHA tag out and lock out procedures discussed later in this section.

Contacting Emergency Personnel

Keep the following emergency phone numbers at hand.

Ambulance:_____________________________________

Fire:___________________________________________

Preliminary

Police:_________________________________________

Poison Control Center:____________________________

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MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 17

Important Safety Information

Informing Emergen cy Personnel

Compile the following information for emergency personnel:

• Location of accident (e.g. address, front/back of building, etc.)

• Nature of accident (e.g. possible heart attack, run over by car, burns, etc.)

• Age of victim (e.g. baby, teenager, middle-age, elderly)

• Whether or not victim has received first aid (e.g. stopped bleeding by pressure, etc.)

• Whether or not victim has vomited (e.g. if swallowed or inhaled something, etc.)

IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately.

Other Useful Safety Information

This subsection provides additional safety information.

OSHA Lock-Out and Tag-Out Requirements

OSHA Standard 29 CFR 1910-147 Control of Hazard ous Energy Sour ces (Lock-Out/ T ag-Out ) covers ways to avoid personal injury because power was turned on or fuel pressure was applied unexpectedly while servicing equipme nt. The rule requires:

(1) Turning off equipment power and fuel under pressure.

(2) Use of a locking device (breaker, valve, etc.) or label device with a warning tag.

Station employees and service contractors need to understand and comply with this program completely to ensure sa fety while th e equipment is down.

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Breakaways

Required by NFPA 30A, breakaways are emergency devices designed to retain liquid on both sides of the breakaway point installed on each hose. Refer to manufacturer’s instructions for proper installation.

Collection of Fuel in Approved Containers

NFPA 30A, Section 2, requir es us e of approved containers to collec t, t ra nsport, and dispose of fuel. Containers must be specifically designed and labeled for handling hazardous fuels.

Read Material Safety Data Sheets (MSDS)

Before working with any chemicals or fuels in and around a dispensing facility, read the MSDS pertaining to those chemicals as prescribed in the Occupational Safety and Health Administration Standard, 29 CFR 1910.1200. Refer to the supplier’s literature.

liminary

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Replacement Parts

Use only genuine Marconi replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Marconi replacem ent parts could create a safety hazard and violate local regulations.

Page 18 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

• August 2001

Classifying Hazardous Locations

Any activity that can cause an explosion (e.g., smoking, drilling, etc.) must be done well outside the vapor area.

The following diagrams ar e based on NFPA 30A, section 6 and NFPA 70, section 514.

Fuel is present. (Flammable Liquid)

Class 1 Division 1 (Hazardous Location)

Class 1 Division 2 (Hazardous Location)

The Advantage

Series with

Air Gap

Fuel Containing Components

Vapor Areas

20'

18"

Important Safety Information

20'

Vertical Vapor Barrier

Unclassified location area within electronics cabinet above Air Gap.

Class 1 Division 1 within boot area.

MPD-3 Series

with

Vapor Barrier

Preliminary

18"

8-2

20'

18"

Air Gap

Pit box.

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Vertical Vapor Barrier

Unclassified location Electronics Head

Vapor Barrier

Class 1 Division 1

within boot area.

Pit box.

18"

MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 19

ASC TRIND Technology Update

Note: AUTHORIZED SERVICE CONTRACTORS READ THIS SECTION BEFORE

PROCEEDING WITH INSTALLATION

The TRIND system utilizes technology and devices not commonly used in the industry. Read the following carefully to familiarize yourself with relatively unique aspects of TRIND systems and prevent field problems.

RF Tr ansmission and Antennas

Located in the TRIND card ca ge is a trans mit ter pr inte d circ uit boa rd (PCB). The RF a ntenna s are connected to this board during installation.

Applying power to the card cage with either antenna disconne ct ed will result i n da mage to the transmitter PCB.

• The transmitter PCB may be burned up immediately, or its effective life shortened drastically.

• The PCB may perform properly at i nstalla tion, but wil l require pr emature fi eld servi ce at a later date.

For single-sided units, a ‘dummy load’ connector R20526-G1 is provided for unused ‘B’ side of the PCB.

Note: Power must never be ap plied to the car d cage withou t a load, e ither ant ennas or d ummy

load connector.

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Coaxial Cable

Coaxial antenna cables in cable harness M00878A002 used for TRIND systems are more flexible and smaller diameter than more familiar coaxial cable, such as that used for cable television. However, all coaxial cables share this feature:

liminary

Too severe a turn or bend in the cable will break the center (solid) wire.

08-2

This can result in a seemingly good but in actuality intermittent signal. It may also result in what appears to be proper pe rforma nce at inst allati on that is fol lowed by premat ure fail ure and field service. Replacing damaged cable in the field is an extensive task.

In addition, a damaged cable will cause a situation where the transmitter PCB is powered without load, and damage the PCB.

Note: Tu rns or ben ds in coaxial cables must be gr adual lo ops, no sharper than a 1" radi us (2"

diameter).

Page 20 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

• August 2001

Installation Instructions For The Advantage Series Units

Important Preinstallation Instruction.

Before beginning, read “Important Safety Information” on page 10 and “ASC TRIND Technology Update” on page 20. For MPD-3 Series, go to “Installation Instru ctions For MPD-3 Units” on page 38.

Removing Mobil Logo Display Cabinet

Use these procedures for dispensers with Mobil lighted logo display cabinets only. For units without logo display cabinet (blue hat), proceed to ‘Preparing for Installation’ on page 22.

1 Remove framed logo faceplates from both long sides of display cabinet by removing six

screws per side. See Figure 1. Save screws and logo faceplates for reassembly.

Figure 1: Removing logo display cabinet

With logo faceplate

With logo faceplate removed

4-01

Side cladding fastened to outside sheathing

8-2

Faceplate screws, total of 6

Fastener assemblies securing cladding to display cabinet, quantity of 8 each

Bolts and washers securing logo display cabinet to top of unit, quantity of 4 each

Preliminary

2 Remove cover from electrical connection box in display cabinet and disconnect wires. Save

cover, screws and wire connectors for reassembly.

3 Remove locking nut and washer from conduit nipple in display cabinet. Save nut and washer

for reassembly.

4 Disconnect side clad ding on b oth sides from ligh t box by remov ing eight sets (f our per si de) of

bolts, flat washers, lock washers, neoprene washers and cage nuts. Dispose of removed hardware.

MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual• August 2001 Page 21

Installation Instructions For The Advantage Series Units

5 Remove four 3/8-16 bolts , lock washe rs, fl at was hers a nd soft alumin um flat washer s secur ing

display cabinet to top of unit. Save all hardware except bolts for reassembly. Dispose of bolts.

6 Carefully lift and remove display cabinet. Set cabinet aside for reassembly.

Note: Logo display cabinet weighs approximately seventy-five pounds. A crew of two, on

separate ‘A’ style ladders, are required to lift and remove cabinet.

Preparing For Installation

Perform these steps for all The Advantage® Series units

1 Remove four hoisting brac kets from top of unit by removing four bolts and washers. Dispose

of hoisting brackets. Save hardware for reassembly.

Note: On units with logo display cabinet, hoisting brackets have already been removed.

Figure 2: Removing hoisting brackets

Hoisting brackets and 3/8” bolts

2 From ‘A’ side of unit, remove inner sheathing on left column. Set sheathing and screws aside

for reassembly.

-01

Figure 3: Removing inner sheathing

Outside sheathing

liminary

Inside sheathing and screws

08-2

‘A’ side

3 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/Service Manual

for access instructi ons .

Page 22 MDE-4063 TRIND TIRIS Retrofit Kit C00011-010-XXXX Installation Manual

• August 2001

+ 50 hidden pages

Gilbarco MRIR10 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Purpose

Prerequisites

Important Notice

Required Reading

Related Documents

Required Tools

Parts Lists

The Advantage Series Kit Parts

Cable Group Q13863-06

MPD-3 Series Ki t Parts

MPD-3 Units with PMI Bezels (Slide-in Faceplates)

MPD-3 Units with Mack Bezels (Bolt-on Faceplates)

Cable Group Q13863-07

ASC TRIND™ Tool Kit K94577-01

Important Safety Information

Preliminary Precau tio n s

Emergency Total Electrical Shut-Off

Total Electrical Shut-Off Before Access

Evacuation, Barricading and Shut-Off

Read the Manual

Follow the Regulations

Safety Symbols and Warning Words

Alert Symbol

Signal Words

Prevent Explosions and Fires

No Open Flames

No Sparks - No Smoking

Prevent Electrical Shock and Sparks

Close Junction Boxes Tightly

Field Wiring

Proper Grounding is Required

Avoid Pinched Wires

Hydraulic Press ure Releases and Fue l Leakage

Protect Your Eyes

React Quickly to Fuel Spills, Fir es or Vehicle Impact

Emergency and First Aid Information

Warning Labels

Sample Warning Label

Working Alone

Contacting Emergency Personnel

Informing Emergen cy Personnel

Other Useful Safety Information

OSHA Lock-Out and Tag-Out Requirements

Breakaways

Collection of Fuel in Approved Containers

Read Material Safety Data Sheets (MSDS)

Replacement Parts

Classifying Hazardous Locations

ASC TRIND Technology Update

RF Tr ansmission and Antennas

Coaxial Cable

Installation Instructions For The Advantage Series Units

Important Preinstallation Instruction.

Removing Mobil Logo Display Cabinet

Preparing For Installation